Milton CAT 316E User Manual

316E
Hydraulic Excavator
Engine Drive
Engine Model Cat Net Power – SAE J1349 85 kW 113 hp Maximum Drawbar Pull 156 kN 35,115 lbf Gross Power – SAE J1995 90 kW 120 hp Weight
®
C4.4 ACERT™ Maximum Travel Speed 5.2 km/h 3.2 mph

Introduction

Since its introduction in the 1990s, the 300 Series family of excavators has become the industry standard in general, quarry, and heavy construction applications. The all-new E Series and the 316E will continue that trend-setting standard.
The 316E meets today’s U.S. EPA Tier 4 Interim emission standards. It is also built with several new fuel-saving and comfort-enabling features and benets that will delight owners and operators.
If you are looking for more productivity and comfort less fuel consumption and emissions, andeasier and more sensible serviceability, you will  nd it in the all-new 316E and the E Series family of excavators.
Contents
Engine ...................................................................3
Operator Station..................................................4
Hydraulics ............................................................5
Structures & Undercarriage .............................6
Front Linkage .......................................................7
Work Tools............................................................8
Integrated Technologies..................................10
Serviceability.....................................................11
Safety..................................................................12
Complete Customer Care.................................13
Sustainability .....................................................14
Specications....................................................15
Standard Equipment.........................................25
Optional Equipment...........................................26

Engine

Reduced emissions, economical and reliable performance
Cat® C4.4 ACERT™ Engine
The Cat C4.4 ACERT engine delivers the same level of performance using signicantly less fuel than the previous series engine.
Emissions Solution
Equipped to meet U.S. EPA Tier 4 Interim emission standards, the 316E’s C4.4 ACERT engine features an aftertreatment regeneration solution that ensures the machine works as normal with no operator intervention needed. The regeneration process automatically starts once the ltering system detects soot buildup – with no interruption to machine performance or the work process.
Biodiesel-Ready Fuel System
The C4.4 ACERT engine is equipped with an electronic­controlled high-pressure fuel system that includes an electric priming pump and three-layer fuel hoses to allow the use of biodiesel (meeting ASTM 6751 or EN 14214) up to B20 (biodiesel 20% mixture).
Cooling System
The cooling system features an air-to-air aftercooler andA/Ccondenser that tilt up and swing out of the way foreasy servicing.
Speed and Power Control
The 316E features speed control to maximize performance while minimizing fuel consumption. Two different power modes are offered: high power mode when you need maximum production; economy mode when you need performance withthe lowest fuel consumption. The operator can easily change between modes through the console switch panel tomeet the needs for the job at hand – all to help manage and conserve fuel.
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Operator Station

Comfort and convenience to keep people productive
Seats
The seat range includes air suspension, heated, and air cooled options. All seats include a reclining back, upper and lower seat slide adjustments, and height and tilt angle adjustments to meet operator needs for comfort and productivity.
Controls
The right and left joystick consoles can be adjusted to meet individual preferences, improving operator comfort and productivity during the course of a day. With the touch of a button, one-touch idle reduces engine speed to help save fuel; touch it again or move the joystick and the machine returns to normal operating level.
Monitor
The 316E is equipped with a 7" LCD (Liquid Crystal Display) monitor (1) that’s 40% bigger than the previous model’s with higher resolution for better visibility. In addition to an improved keypad and added functionality, it’s programmable to provide information in a choice of 44 languages to support today’s diverse workforce.
An “Engine Shutdown Setting” accessible through the monitor allows owners and operators to specify how long the machine should idle before shutting down the engine, which can save signicant amounts of fuel.
The image of the rearview camera is displayed directly on the monitor, which will help keep you focused on the job at hand.
Power Supply
Two 12-volt power supply sockets are located near key storage areas for charging electronic devices such as an MP3player and cell phone.
Storage
Storage spaces are located in the front, rear, and side consoles.
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A dedicated space near the auxiliary power supply holds MP3 players and cell phones. The drink holder accommodates large mugs with handles, and a shelf behind the seat stores large lunch or toolboxes.
Automatic Climate Control
The climate control system features ve air outlets with positive ltered ventilation, which makes working in the heat and cold much more pleasant.
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Hydraulics

Power to move more dirt, rock, and debris with speed and precision
Hydraulic Horsepower
Hydraulic horsepower is the actual machine power available to do work through implements and work tools. It’s much more than just the engine power under the hood – it’s a core strength that differentiates Cat machines from other brands.
Main Control Valve and Auxiliary Valves
The 316E uses a high-pressure system to tackle the toughest of work in short order. The machine features a highly efcient andsimple main control valve to improve fuel consumption; it also allows for greater tool versatility.
Electric Boom Regeneration System
The 316E regenerates the ow of oil from the head end of the boom cylinder to the rod end of the boom cylinder during a boom down operation to save energy, which helps improve fuel efciency. It is optimized for any dial speed setting being used bythe operator, which results in less pressure loss for higher controllability, more productivity, and lower operating costs.
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Structures & Undercarriage

Built to work in rugged environments
Frame
The upper frame includes reinforced mountings to support the Roll-Over Protective Structure (ROPS) cab; the lower frame is reinforced to increase component durability.
Undercarriage
Long undercarriage supports various work applications. The track rollers are a double solid-pin-type design to improve reliability compared to the single solid-pin-type design. A segmented two-piece guiding guard is now offered to help maintain track alignment and improve performance in multiple applications.
Counterweight
Built with an integrated rearview camera housing, the counterweight comes with integrated links toenable easy removal for maintenance or shipping.
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Front Linkage

Made for high stress and long service life
Booms and Sticks
The 316E is offered with a reach boom and three stick congurations: R3.1 m (10'2"), R2.9 m (9'6"), and R2.6 m (8'6"). Also, a new thumb-ready stick with brackets to attach a Cat thumb on the machine is an available option. Each boom and stick is built with internal bafe plates for added durability, and each undergoes ultrasound inspection to ensure weld quality and reliability.
Reach conguration balances digging force and bucket capacity. It covers all applications this size of machine was designed to take on such as digging, loading, trenching, andworking with hydraulic tools.
Large box-section structures with thick, multi-plate fabrications, castings, and forgings are used in high-stress areas such as the boom nose, boom foot, boom cylinder, and stick foot to improve durability. Also, the front linkage pins’ inner bearing surfaces are welded with a self-lubricated bearing used to extend service intervals and increase uptime.
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Work Tools

Dig, hammer, rip, and cut with condence
An extensive range of Cat Work Tools for the 316E includes buckets, compactors, grapples, scrap and demolition shears, pulverizers, hammers and thumbs. Each is designed to optimize the versatility and performance of your machine.
Quick Couplers
Quick couplers allow one person to change work tools in seconds for maximum performance and exibility on a job site. One machine can move rapidly from task to task, and a eet of similarly equipped machines can share a common work tool inventory.
Cat Center-Lock™ Pin Grabber Coupler
Center-Lock is the pin grabber style of coupler featuring a patented locking system. A highly visible lock clearly shows the operator when the coupler is engaged or disengaged from the bucket or work tool.
Buckets
Cat buckets are designed as an integral part of the 316E system and feature new geometry for better performance. The leading edge has been pushed forward, resulting in more efcient lling and better operator control for greatly improved productivity. Wear coverage in the corners and side cutter and sidebar protector coverage are improved. Allbenets are captured in a new bucket line with a new bucket naming convention.
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Durability Categories Suitable for Any Situation
Caterpillar offers standard bucket categories for excavators. Each category is based on intended bucket durability whenused in recommended applications and materials. Eachbucket durability is available as pin-on or can be usedwith a quick coupler.
General Duty (GD)
GD buckets are for digging in low-impact, low-abrasion material such as dirt, loam, and mixed compositions ofdirtand ne gravel.
Severe Duty (SD)
SD buckets are for higher abrasion conditions such as well shot granite and caliche. Red area on bucket image illustrates additional protection against wear as compared toaGDbucket.
Specialty Buckets
In addition to the standard four bucket categories, specialtybucket styles are available for the 316E, each withadifferent purpose:
Ditch Cleaning buckets for cleaning ditches, slope
grading, and other nish work.
Center-Lock Pin Grabber Performance buckets for
maximum digging performance while keeping the versatility and convenience of a coupler.
Wide Tip buckets for low impact material where leaving
asmoother oor and minimal spillage are necessary.
1 2
1) General Duty 2) Severe Duty
Hydraulic Kits
Caterpillar offers eld-installed hydraulic kits that are uniquely designed to integrate Cat Work Tool attachments with Cat excavators. Hoses and tubes are pre-made, pre-shaped, and pre-painted to make installation quick and easy.
Comprehensive Product Support
All Cat Work Tools are backed up by a world-wide network of well-stocked parts depots and highly experienced service and support personnel.
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