Milton CAT 315D L User Manual

315D L
Hydraulic Excavators
®
Cat® C4.2 ACERT™ Engine
Gross Power 91 kW 122 hp Net Power (SAE J1349) 86 kW 115 hp
Operating Weight – Long Undercarriage 17 280 kg 38,095 lb
315D L Features
Comfortable Operator Station
Spacious and quiet, this world class cab lets the operator focus on performance and production.
Industry Leading Performance
The Cat® C4.2 ACERT™ engine delivers more power for increased digging ability, lifting performance and overall productivity.
Maximum Versatility
Easily configure a large variety of work tools with the Cat Tool Control System.
Proven Reliability
Caterpillar® design and manufacturing techniques provide maximum uptime with outstanding durability and service life.
Low Emissions Engine
Move more material using less fuel with the Cat C4.2 ACERT engine. This meets Tier 3 and EU Stage IIIA emissions while providing additional power and performance.

Contents

Operator Station . . . . . . . . . . . . . . . . . . . . .3
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . .5
Undercarriage and Structures . . . . . . . . .6
Front Linkage . . . . . . . . . . . . . . . . . . . . . . . .6
Versatility . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Serviceability. . . . . . . . . . . . . . . . . . . . . . . .8
Technology Products . . . . . . . . . . . . . . . . .9
Customer Support. . . . . . . . . . . . . . . . . . .10
Specifications . . . . . . . . . . . . . . . . . . . . . .11
Standard and Optional Equipment. . . . .22
Increased horsepower, improved controllability and a comfortable, redesigned operator station help make the Cat
®
315D L Hydraulic Excavator an industry-leading performer. Easy to operate with unmatched versatility, the 315D L will help increase productivity and lower operating costs.

Operator Station

New levels of comfort, visibility and operation.
Cab
Experience a spacious, quiet and comfortable operator station. The cab is pressurized to 50 Pa to reduce the amount of dust that enters the cab, keeping the operator comfortable the entire shift, while assuring high productivity during long work days.
• The comfortable seat adjusts to suit the operator’s size and weight. Available as an option is the air suspension seat.
• Standard air conditioning with automatic climate control adjusts temperature and airflow.
• Low effort joystick controls are designed to match the operator’s natural wrist and arm position. Joysticks can be operated with arms on the armrest. The horizontal and vertical strokes are designed to reduce fatigue.
Prestart Check and Monitor Display
Prior to starting the machine, the system checks for low engine oil, hydraulic oil and engine coolant fluid levels and warns the operator through a color Liquid Crystal Display (LCD) monitor. The LCD monitor displays vital operating and performance information in 27 different languages, for operator convenience.
Cab Exterior
The 315D L provides a new cab design that allows the Falling Object Guard System (FOGS) to be bolted directly to the cab, at the factory or as an attachment, enabling the machine to meet specifications and job site requirements. The cab shell is attached to the frame with viscous rubber cab mounts that dampen vibrations and sound levels to enhance operator comfort.
Machine Security System
An optional Machine Security System (MSS) utilizes a programmable key, deterring theft, vandalism and unauthorized usage. MSS uses electronically coded keys selected by the customer to limit usage by individuals or time parameters.
3

Engine

Clean, quiet operation with superior power.
The Cat C4.2 engine with ACERT technology optimizes performance and meets U.S. EPA Tier 3 and EU Stage IIIA regulations. In conjunction with integrated electronics, ACERT technology reduces emissions during the combustion process by using advanced technology in the air and fuel systems. The Cat C4.2 engine has five percent more power than the former engine, allowing for more hydraulic pressure and increased productivity.
Automatic Engine Control and Fuel Delivery
A three-stage control with one-touch command maximizes fuel efficiency and reduces sound levels. Fuel delivery is managed by the ADEM™ A4 Engine Controller for the best performance per liter (gallon) of fuel used. Flexible fuel mapping allows the engine to respond quickly to varying application needs.
Electronic controls govern the fuel injection system. Multiple injection fuel delivery involves a high level of precision and by precisely shaping the combustion cycle, lowers combustion chamber temperatures, generates fewer emissions and optimizes fuel combustion. This means more work output for your fuel cost.
Crankshaft and Pistons
A forged, one-piece, induction hardened crankshaft enhances balance, decreases vibration and improves abrasion resistance. Heat resistant, aluminum alloy pistons have a short compression height for greater efficiency and longer life.
Economy Mode
Available as a standard feature, economy mode allows you to balance the demands of performance and fuel economy while maintaining the breakout forces and lift capacity enjoyed at standard power.
4

Hydraulics

High efficiency and performance with low effort and precise control.
Outstanding Performance
With two percent more hydraulic pressure for additional lift and breakout forces, the 315D L hydraulic system is designed for high efficiency and performance. Auxiliary hydraulic and electrical lines are routed to the boom foot making installation of hydraulic circuits much easier. The new compact design utilizes shorter tubes and lines, reducing friction and pressure drops, resulting in a more efficient use of power.
• Hydraulic snubbers at the rod end of the boom cylinders and both ends of the stick cylinders cushion shock, reduce sound and increase cylinder life.
• Flow is reduced to a minimum when controls are in neutral to reduce fuel consumption and extend component life.
• Hydraulic Cross-Sensing System uses two hydraulic pumps to 100 percent of engine power under all operating conditions, improving productivity with faster implement speeds and quicker, stronger pivot turns.
• Improved balance and lift capacity with six percent increase in additional counterweight.
Boom and Stick Regeneration Circuit
The boom and stick regeneration circuit saves energy during boom-down and stick-in operation, increasing efficiency and lowering operating cost.
Easy Operation
Work mode and power mode switches have been eliminated making full power available at all times. Operators do not need to learn different modes, an automatic boom and swing priority function automatically selects the best mode based on joystick movement.
5

Undercarriage and Structures

Excellent stability and maneuverability.
Caterpillar uses advanced engineering and software to analyze all structures, creating a durable, reliable machine for the toughest applications. More than 70 percent of the structural welds are robotic and achieve additional penetration over manual welds. These structural components and undercarriage are the backbone of the machine’s durability.
Carbody Design
X-shaped, box section carbody provides excellent resistance to torsional bending. Robot-welded track roller frames are press­formed, pentagonal units that deliver exceptional strength and service life. Integral to the track roller frame are the standard idler and center guards, which help maintain track alignment when traveling or working on slopes.
Grease Lubricated Track
Grease lubricated track seals protect the track link and deliver long track link pin and bushing inner wear life.

Front Linkage

Performance, reliability and durability.
Built for performance and long service life, Cat booms and sticks are welded, box-section structures with thick multi­plate high strength steel fabrications. The 315D L offers one boom with four different stick options.
Intermediate Stick
A new 2.9 m (9'6") stick is available to provide long reach and increased digging and lifting capability. When equipped with a coupler or large bucket the new stick will increase overall performance and productivity.
Travel Motors
Travel motors with automatic speed selection let the 315D L automatically change up and down from high and low speeds in a smooth, controlled manner.
Boom
The boom is designed for maximum digging capability and is robotic welded to ensure consistent quality. This allows excellent all-around versatility and a large working envelope.

Versatility

Do more with Cat Work Tools.
Work Tools
Caterpillar offers a variety of work tools, including Hammers, Thumbs, Grapples, Multi-processors, Shears, Pulverizers, Vibratory Compactors and Rippers to fit your application needs. Additionally a wide range of buckets are available to optimize machine performance.
Auxiliary hydraulic and electrical lines are routed to the boom foot for easier installation of auxiliary hydraulic circuits therefore reducing time, parts and cost required to add a work tool.
Hydraulic Pin Grabber Coupler
An optional hydraulic pin grabber is available to pick up a wide variety of work tools without having to leave the cab, thus maximizing productivity.
Cat K Series™ Tooth System
The Cat K Series™ Tooth System provides more wear material, a longer tip and adapter life, a one-piece vertical drive retainer, reliable tip retention and easy installation and removal, improving performance and penetration.
Enhanced Systems
Work Tool functionality has increased the versatility of the machine with the enhancement of the following:
• A Combined System enables one or two pump flow in one or two directions. With this system only one hydraulic circuit is required.
• The Tool Control system stores up to 10 different tool settings through the in-cab display monitor. Cat work tools are selectable with preset flows and pressures.
• Offered as an option, the Priority Flow system provides one-way hydraulic work tools, such as a mower, priority for hydraulic flow.
7

Serviceability

Simplified service and maintenance saves time and money.
Designed with the service technician in mind, many service locations are at ground level so critical maintenance can be done quickly and efficiently. Longer maintenance intervals reduce cost and increase machine availability.
• Oil level gauge, oil filter, fuel filter and priming pump are on the right side of the upper structure for easy maintenance.
• An optional electronic fuel water sensor is available to alert the operator when the water level is high.
• Product Link assists with fleet management by tracking hours, location and product health.
• New anti-skid plates over the top of the storage box and upper structure help prevent slipping and mud from falling into the upper structure.
Sampling Ports
Equipped with S•O•SSM sampling ports and test ports for hydraulics, engine oil and coolant for quick diagnostics. A test connection for the Cat Electronic Technician (Cat ET) service tool is now located in the cab.
Air Cleaner
A double-layered filter core in the radial seal air filter gives more efficient filtration. A warning is displayed on the monitor when dust accumulates above a preset level. This filter is conveniently located in the compartment behind the cab. An optional pre-cleaner is also available to extend filter life and reduce maintenance costs.
Capsule Filter
Capsule-type, hydraulic return filter is accessible from outside the tank and prevents contaminants from entering the system when changing the hydraulic oil.
Radiator Compartment
Horizontal air conditioner condenser swings out for easy cleaning. Removable screens are located in front of the radiator and hydraulic cooler, reducing cleaning time and effort.
8
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