Milton CAT 311D LRR User Manual

311D LRR
Hydraulic Excavators
®
Engine
Engine Model Cat Net Power – SAE J1349 60 kW 80 hp Gross Power 64 kW 86 hp
Operating Weight 12 480 kg 27,514 lb
®
C4.2 ACERT
®
Features
Comfortable Operator Station
Spacious and quiet, this world class cab lets the operator focus on performance and production.
Industry-Leading Performance
The 311D LRR with a Cat® C4.2 ACERT® engine and overall system efficiency delivers industry-leading productivity.
Maximum Versatility
Easily configure a large variety of work tools with the Cat Tool Control System.
Proven Reliability
Caterpillar® design and manufacturing techniques provide maximum uptime with outstanding durability and service life.
Low Emissions Engine
Move material using less fuel with the Cat C4.2 ACERT engine. It meets U.S. EPA Tier 3 and EU Stage IIIA emissions while maintaining the power and performance expected from Caterpillar.

Contents

Operator Station . . . . . . . . . . . . . . . . . . . . .3
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . .5
Undercarriage and Structures . . . . . . . . .6
Front Linkage . . . . . . . . . . . . . . . . . . . . . . . .6
Versatility . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Serviceability. . . . . . . . . . . . . . . . . . . . . . . .8
Technology Products . . . . . . . . . . . . . . . . .9
Customer Support. . . . . . . . . . . . . . . . . . .10
Specifications . . . . . . . . . . . . . . . . . . . . . .11
Standard and Optional Equipment. . . . .22
2
Achieve high productivity and lower operating costs with the Cat
®
311D LRR Hydraulic Excavator. Unmatched versatility, controllability, easy operation and a comfortable, redesigned operator station help make the 311D LRR an industry-leading performer.

Operator Station

Enhanced comfort, operation and visibility
Experience a spacious, quiet and comfortable operator station. The cab is pressurized to reduce the amount of dust that enters the cab, keeping the operator comfortable the entire shift, while assuring high productivity during long work days.
• The comfortable seat adjusts to suit the operator’s size and weight. Available as an option is a heated, air suspension seat.
• Standard air conditioning with automatic climate control adjusts temperature and airfl ow.
• Low effort joystick controls are designed to match the operator’s natural wrist and arm position. Joysticks can be operated with arms on the adjustable armrests. The horizontal and vertical strokes are designed to reduce fatigue.
Prestart Check and Monitor Display
Prior to starting the machine, the system checks for low engine oil, hydraulic oil and engine coolant fl uid levels and warns the operator through a color Liquid Crystal Display (LCD) monitor. The LCD monitor displays vital operating and performance information, in 28 languages, for operator convenience.
Cab Exterior
The 311D LRR provides a new cab design that allows a Falling Object Guard System (FOGS) or front windshield screen to be bolted directly to the cab, at the factory or in the fi eld, enabling the machine to meet specifi cations and job site requirements. The cab shell is attached to the frame with viscous rubber cab mounts that dampen vibrations and sound levels to enhance operator comfort.
Machine Security System
An optional Machine Security System (MSS) utilizes a programmable key, deterring theft, vandalism and unauthorized usage. MSS uses electronically coded keys selected by the customer to limit usage by individuals or time parameters.
3

Engine

Delivering the most work per liter/gallon of fuel consumed
The Cat® C4.2 engine with ACERT® Technology optimizes performance and meets U.S. EPA Tier 3 and EU Stage IIIA regulations. In conjunction with integrated electronics, ACERT Technology reduces emissions during the combustion process by using advanced technology in the air and fuel systems. The Cat C4.2 engine delivers exceptional power, allowing more hydraulic pressure to drive productivity and reduce your cost per ton of material moved.
Automatic Engine Control and Fuel Delivery
A two stage engine speed control and one-touch low idle button maximize fuel effi ciency and reduce sound levels. Fuel delivery is managed by the ADEM™ A4 Engine Controller for the best performance per liter (gallon) of fuel used. Flexible fuel mapping allows the engine to respond quickly to varying application needs.
Crankshaft and Pistons
A forged, one-piece, induction hardened crankshaft enhances balance, decreases vibration and improves abrasion resistance. Heat resistant, aluminum alloy pistons have a short compression height for greater effi ciency and longer life.
Economy Mode
Accessible through the in-cab monitor, economy mode allows you to balance the demands of performance and fuel economy while maintaining the breakout forces and lift capacity enjoyed at standard power.
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Hydraulics

Low effort and precise control for highly effi cient performance
Outstanding Performance
With two percent more hydraulic pressure for additional lift and breakout forces, the 311D LRR hydraulic system is designed for high effi ciency and performance. Auxiliary hydraulic and electrical lines are routed to the boom foot making installation of hydraulic circuits much easier. This compact design utilizes short tubes and lines, reducing friction and pressure drops, resulting in a more effi cient use of power.
• Hydraulic snubbers at the rod end of the boom cylinders and both ends of the stick cylinders cushion shock, reduce sound and increase cylinder life.
• Flow is reduced to a minimum when controls are in neutral to reduce fuel consumption and extend component life.
• Electronic Under Speed Control electronically adjusts pump output to not exceed engine power, preventing the need to reserve engine power to avoid engine stalls.
Boom and Stick Regeneration Circuit
The boom and stick regeneration circuit saves energy during boom-down and stick-in operation, increasing effi ciency and lowering operating costs.
Easy Operation
Work mode and power mode switches have been eliminated making full power available at all times. Operators do not need to learn different modes. An automatic boom and swing priority function automatically selects the best mode based on joystick movement.
5

Undercarriage and Structures

Strong, stable and easy to maneuver
Caterpillar uses advanced engineering and software to analyze all structures, creating a durable, reliable machine for the toughest applications. More than 70 percent of the structural welds are robotic and achieve additional penetration over manual welds. These structural components and undercarriage are the backbone of the machine’s durability.
Carbody Design
X-shaped, box section carbody provides excellent resistance to torsional bending. Robot-welded track roller frames are press-formed, pentagonal units that deliver exceptional strength and service life. Idler and center guards help maintain track alignment when traveling or working on slopes.
Grease Lubricated Track
Grease lubricated track protects the track link, delivers long track pin and bushing inner wear and reduces sound levels.

Front Linkage

Reliable, durable and versatile
Built for performance and long service life, Cat booms and sticks are welded, box-section structures with thick multi­plate high strength steel fabrications. Service intervals are extended with self-lubricating bearings that resist corrosion and galling for superior durability.
Boom
The boom is designed for maximum digging capability and is robotic welded to ensure consistent quality. This allows excellent all-around versatility and a large working envelope.
Travel Motors
Travel motors with automatic speed selection let the 311D LRR automatically change up and down from high and low speeds in a smooth controlled manner.
Stick
Three stick options are available to meet your application needs and increase performance and productivity. A new
2.6 m (8'6") intermediate stick is available to provide long reach and increased digging and lifting capability.

Versatility

More options for more work
Work Tools
Caterpillar offers a variety of work tools, including hammers, thumbs, grapples, multi, shears, pulverizers and vibratory compactors to fi t your application needs. Additionally, a wide range of buckets are available to optimize machine performance. Auxiliary hydraulic and electrical lines are routed to the boom foot for easier installation of auxiliary hydraulic circuits, therefore reducing time, parts and cost required to add a work tool.
Hydraulic Pin Grabber
An optional hydraulic pin grabber is available to pick up a wide variety of work tools without having to leave the cab, thus maximizing productivity.
Enhanced Systems
Work tool functionality has increased the versatility of the machine with the enhancement of the following:
• An optional Combined System enables one or two pump fl ow in one or two directions. With this system, only one hydraulic circuit is required.
• The Tool Control System stores up to 10 different tool settings through the in-cab display monitor. Cat Work Tools are selectable with preset fl ows and pressures.
• Offered as an option, the Priority Flow System provides one-way or two-way hydraulic work tools, such as a mower, priority for hydraulic fl ow.
• Medium Pressure Circuit is available as an attachment for work tools requiring moderate hydraulic fl ow, such as a rotating bucket or shears.
• A reduced tail swing radius allows the counterweight to swing within the length of the tracks, reducing the potential for damage to the machine and job site obstacles on busy work sites, alongside roadways and around tight residential construction jobs to name a few.
7

Serviceability

Simplifi ed service and maintenance saves time and money
Designed with the service technician in mind, many service locations are at ground level so critical maintenance can be done quickly and effi ciently. Longer maintenance intervals reduce cost and increase machine availability.
• LCD monitor has the capability to memorize working hours for fi lters, fl uids, components and work tools. Working time histories and recommended change intervals can be displayed.
• Oil level gauge, fuel fi lter and priming pump are conveniently located on engine structure for easy maintenance.
• An optional electronic fuel water sensor is available to alert the operator when the water level is high.
• Product Link assists with fl eet management by tracking hours, location and product health.
• New anti-skid plates over the top of the storage box and upper structure help prevent slipping and mud from falling into the upper structure.
Sampling Ports
Equipped with S•O•SSM sampling ports and test ports for hydraulic, engine oil and coolant for quick diagnostics. A test connection for the Cat Electronic Technician (Cat ET) service tool is now located in the cab.
Air Cleaner
A double-layered fi lter core in the radial seal air fi lter gives more effi cient fi ltration. A warning is displayed on the monitor when dust accumulates above a preset level. This fi lter is conveniently located in the compartment behind the cab. An optional pre-cleaner is also available to extend fi lter life and reduce maintenance costs.
Capsule Filter
Capsule-type, hydraulic return fi lter is accessible from outside the tank and prevents contaminants from entering the system when changing the hydraulic oil.
Radiator Compartment
Removable screens are located in front of the radiator and hydraulic cooler, reducing cleaning time and effort.
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