FIREPLACE KITS
AND ACCESSORIES
904665
REV. C 03/2008
GLASS DOOR/END PANEL
INSTALLATION INSTRUCTIONS FOR ABF GLASS DOOR/END PANEL PACKAGED SET
MODELS 38ACR AND 38ACR-BB
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Lennox's Glass Door/End Panel Packaged Set, Models 38ACR and
38ACR-BB, are designed to be installed on the CR-3835R/L Series
fireplaces. These kits come complete with all of the required hardware
necessary to complete the task.
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Please read and understand these instructions carefully before beginning installation and operation. Do not attempt to alter or modify the
construction of these glass door assemblies as it could cause a malfunction or possible fire hazard.
The Models 38ACR and 38ACR-BB have been tested and listed by Omni
Test Laboratories, Inc.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
GENERAL INFORMATION
Before starting the installation of the glass doors and end panel, assure
the kit is complete and undamaged. Refer to
list to identify all necessary parts.
Figure 1
and the inventory
INVENTORY LIST
A. (1) Top Channel (door) F. (1) Glass End Panel
B. (1) Bottom Channel (door) G. Door Panel Assembly LH
C. (1) Top Channel (panel) H. Door Panel Assembly RH
D. (1) Bottom Channel (panel) J. (2) Baffles
E.(1) Corner Post K. Hardware Kit (Including
Handles) Installation Instructions
D
Figure 1
END PANEL INSTALLATION STEPS
Step 1. Remove the screen rod covers from the front and corner
openings. Remove two angle retainers and replace screws.
Note: Units are shipped without covers installed.
Step 2. Refer to
the bottom screws at least two (2) turns. Remove corner shipping post,
if installed.
CAUTION: REMOVE THE PLASTIC PROTECTIVE COATING FROM ALL
BRASS PIECES BEFORE INSTALLATION.
Figure 2
and remove the top two outer screws and loosen
US
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE
1
TOOLS REQUIRED
• Phillips screwdriver (small or medium)
Loosen (At Least
Two (2) Turns)
Loosen (At Least
Two (2) Turns)
Do Not
Touch
Note: The pins on the glass end panel require
repositioning when the door is fitted into an
opposing right or left hand opening. To shift
the pins, loosen the pins using a 3/8" open end
wrench and slide the pins as required along the
frame channel. Position the door squarely
within the opening equally gapped at the right
and left sides and secure the pins in place by
tightening with the wrench.
Remove
And Retain
Remove
And Retain
Remove
Shipping
Loosen All Lower Screws
(At Least Two (2) Turns)
Corner Post
Figure 2
Step 3. Slide the end panel bottom channel into
position and tighten the end screws that were
previously loosened. Install the top track over
the middle screw and secure with the screws
removed and retained in Step 2.
Figure 3
Outside
End Panel
Top Channel
Screw
(2 Places)
Corner
Post
End Panel
Bottom Channel
Figure 4
BI-FOLD DOOR
INSTALLATION STEPS
Step 1. Attach the polished metal and wooden
handle assemblies to the lower door frames
Figure 5
(
head screws and associated nuts provided in
the hardware kit. There is a single screw and
nut for use with each handle assembly. Slide
the nuts into the frame channel and insert the
screws through the handle brackets and then
into the nuts. Position the handle assemblies
approximately as shown on the front page of
this document and tighten the screws to secure
the handles in place.
). Use the No. 8-32 x 1/4 Philips pan
Figure 6
Step 3. Refer to
Figures 2 and 7
and slide the
door bottom channel into position. Secure by
tightening screws previously loosened through
the holes provided on the top face of the channel. Install the door top channel over the middle
screw and secure it in place with four screws,
two screws previously removed and two screws
previously loosened.
Figure 7
Step 4. Starting with either the right or left door
assembly. Engage the hinge pin into the hole in
the clip within the top door channel. The roller
pin must be positioned within the upper door
guide track (
Figures 8 and 9
).
Step 4. Refer to
Figures 3 and 4
and install the
corner post to the ends of the end panel top and
bottom channels. Secure it in place with two
screws from the hardware kit.
Step 5. Insert the upper pins of the end panel
assembly into the holes in the top channel.
Swing the bottom portion of the end panel over
the bottom channel and insert the lower pins
into the bottom channel.
2
Figure 5
CAUTION: DO NOT OVER-TIGHTEN HANDLE
SCREWS.
Step 2. Install two (2) baffles, one above the
other with the black No. 8-15 x 1/2" Phillips pan
head screws from the hardware kit (
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE
Figure 6
).
Figure 8