Middleby PS536 PARTS LIST

PS536 Parts Gas & Electric Domestic & Std. Export

PMD-15-004

Rev. E  V2  7/02

PS536 Gas and Electric Ovens

PARTS MANUAL

for domestic and standard export ovens

Middleby Cooking Systems Group  1400 Toastmaster Drive  Elgin, IL 60120  (847)741-3300  FAX (847)741-4406

PS536

USA & Std. Export

PS536

TABLE OF CONTENTS

Section Page

I. KEY SPARE PARTS KIT ............................................................................................................................... 3

II. INSTALLATION KIT ........................................................................................................................................ 4

III. TOP PANEL, BASE PAD, LEGS AND STACKING COMPONENTS .............................................................. 6

IV. PANELS, END PLUGS, WINDOW AND COOL FRONT................................................................................. 8

V. CONTROL COMPARTMENT FOR ELECTRIC OVENS ................................................................................ 10

VI. CONTROL COMPARTMENT FOR GAS OVENS ......................................................................................... 12

VII. BLOWER ASSEMBLY................................................................................................................................. 14

VIII. HEATING ELEMENTS ................................................................................................................................. 16

IX. GAS TRAIN ASSEMBLY ............................................................................................................................. 18

X. BAR-FRAME SINGLE-BELT CONVEYORS, 60"/1.52m (ORIGINAL STANDARD) ....................................... 20

Type 1: Produced through 3/01. 1.52m long, non-folding after assembly, center tension adjustment Type 2: Produced 4/01-current. 1.52m long, folding, center tension adjustment

XI. BAR-FRAME SPLIT-BELT CONVEYORS, 60"/1.52m (ORIGINAL STANDARD) .......................................... 22

Type 1: Produced through 3/01. 1.52m long, non-folding after assembly, center tension adjustment Type 2: Produced 4/01-current. 1.52m long, folding, center tension adjustment

XII. BAR-FRAME SINGLE-BELT CONVEYOR, 56"/1.42m (PIZZA HUT) ............................................................ 24

Produced 10/01-current. 1.42m long, folding, center tension adjustment

XIII. BAR-FRAME SINGLE-BELT CONVEYOR, 60"/1.52m, WITH EXTERNAL BEARINGS (SCHLOTZSKY'S)... 26

Produced 3/01-current. 1.52m long, folding, center tension adjustment, external bearings

XIV.

"C" CHANNEL-FRAME SINGLE BELT CONVEYOR, 60"/1.52m (OLIVE GARDEN OR CURRENT STANDARD) ...............

Produced 4/01-current. 1.52m long, folding, endplate thumbscrew tension adjustment

XV. "C" CHANNEL-FRAME SPLIT-BELT CONVEYOR, 60"/1.52m (CURRENT STANDARD) ............................. 30

Produced 1/02-current. 1.52m long, folding, endplate thumbscrew tension adjustment

XVI. "C" CHANNEL-FRAME SINGLE BELT CONVEYOR, 76"/1.93m (McDONALD'S OR 76" STANDARD) ........ 32

Produced 4/01-current. 1.93m long, non-folding after assembly, endplate thumbscrew tension adjustment

NOTE: Throughout this Parts Manual, the following abbreviations are used:

A/R = Quantity As Required N/A = Does Not Apply

WARNING

FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND

LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly

before installing or servicing this equipment.

WARNING

DISCONNECT THE OVEN FROM ITS ELECTRICAL POWER SUPPLY BEFORE SERVICING.

NOTICE

Using any parts other than genuine Middleby Marshall factory manufactured parts relieves the manufacturer

of all warranty and liability.

NOTICE

Middleby Marshall (Manufacturer) reserves the right to change specifications at any time.

I. KEY SPARE PARTS KIT

ITEM QTY. P/N DESCRIPTION

1 1 44783 DIGITAL TEMPERATURE CONTROLLER, ELECTRIC OVENS 1b 1 44823 DIGITAL TEMPERATURE CONTROLLER, GAS OVENS THROUGH 2/01 1c 1 36939 DIGITAL TEMPERATURE CONTROLLER, GAS OVENS 3/01-CURRENT

2 1 44695 CONVEYOR DRIVE MOTOR W/PICKUP ASSY.

3 2 30153 DRIVE MOTOR BRUSHES

4 1 37337 KIT, CONVEYOR SPEED CONTROLLER

5 1 33985 KIT, THERMOCOUPLE

6 1 44685 BELT, BLOWER 7a 1 44687 MOTOR, BLOWER, 208/230V, 1/2 HP 7b 1 46907 MOTOR, BLOWER, 430V, 1/3 HP (430V ELECTRIC OVENS ONLY) 8a 1 33983 HIGH LIMIT CONTROL MODULE, 230V 8b 1 34982 HIGH LIMIT CONTROL MODULE, 115V (430V ELECTRIC OVENS ONLY) 9a 1 97525 AXIAL COOLING FAN, 230V 9b 1 27381-0001 AXIAL COOLING FAN, 115V (430V ELECTRIC OVENS ONLY) 10 1 39530 AIR SWITCH, 230V

ELECTRIC OVENS ONLY:

11 1 44585 RELAY AND HEAT SINK ASSEMBLY 12 3 44701 FUSE, 60A

13a 1 43094 HEATING ELEMENT, 208V 8 kW 13b 1 44800 HEATING ELEMENT, 230V 8 kW 13c 1 45281 HEATING ELEMENT, 380V 8 kW

PS536

USA & Std. Export

GAS OVENS ONLY:

14 1 44982 PILOT ASSEMBLY 15 1 41647 MODULATING GAS VALVE, 1/2" 16 1 31651 AMPLIFIER BOARD 17 1 45003 COMBINATION GAS CONTROL VALVE

USA & Std. Export

PS536

See pp. 6-7.

with installation kit.

Lower shelf is not included

II. INSTALLATION KIT

ELECTRIC OVENS

PS536

USA & Std. Export

QTY. QTY. QTY.

1 1 2 3 42882 TOP PANEL

ITEM SINGLE OVEN DOUBLE OVEN TRIPLE OVEN PART NO. DESCRIPTION

2 2 2 2 220352 SCREW, PAN HEAD #10 X 1" (TOP PANEL - FRONT)

3 2 2 2 3A80A8801 SCREW, PAN HEAD #10 X 2" (TOP PANEL - REAR)

4 -- 1 2 44837 STACKING PANEL

5 -- 1 2 44918 INSULATION, STACKING PANEL, PRE-CUT

6 -- 4 8 4111A8815 SCREW, HEX HEAD #10-32 X 1/2" (STACKING PANELS)

7 1 1 1 42893 BASE PAD

8a 4 4 -- 42890 17-1/2" (445mm) LEG EXTENSION (STANDARD), SINGLE & DOUBLE OVENS

8b -- -- 4 44799 6" (152mm) LEG EXTENSION (STANDARD), TRIPLE OVENS

8c 4 -- -- 45329 23-1/2" (597mm) LEG EXTENSION (CUSTOM), SINGLE OVENS

8d 4 4 -- 45360 20-1/2" (521mm) LEG EXTENSION (CUSTOM), SINGLE & DOUBLE OVENS

9 2 2 2 22290-0009 CASTER, WITH FLAT PLATE AND BRAKE

10 2 2 2 22290-0010 CASTER, WITH FLAT PLATE (NO BRAKE)

11 1 1 1 21392-0004 EYEBOLT, 3/4"

12 31 31 31 220373 HEX BOLT, 3/8"-16 X 1"

13 32 32 32 21416-0001 FLAT WASHER, 3/8"

14 32 32 32 21422-0001 LOCKWASHER, 3/8"

15 1 1 1 22450-0228 RESTRAINT CABLE ASSEMBLY

1611144727OWNER'S OPERATING AND INSTALLATION MANUAL, PS536 GAS AND

17 1 1 1 1002040 MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENCY LISTING

GAS OVENS ONLY:

18 1 2 3 22361-0001 GAS HOSE

USA & Std. Export

PS536

MCSG 12/99

1 1 42882 TOP PANEL

ITEM QTY. P/N DESCRIPTION

2 2 220352 SCREW, PAN HEAD #10 X 1"

III. TOP PANEL, BASE PAD, LEGS AND STACKING COMPONENTS

3 2 3A80A8801 SCREW, PAN HEAD #10 X 2"

4 1 42882 TOP PANEL

5 1 44837 STACKING PANEL

6 A/R -- INSULATION, 1-1/2" THICK

7 1 42893 BASE PAD

DARD), SINGLE & DOUBLE OVENS

8a 4 42890 17-1/2" (445mm) LEG EXTENSION (STAN-

TRIPLE OVENS

SINGLE OVENS

8c 4 45329 23-1/2" (597mm) LEG EXTENSION (CUSTOM),

8b 4 44799 6" (152mm) LEG EXTENSION (STANDARD),

SINGLE OVENS

9 2 22290-0009 CASTER, WITH MOUNTING PLATE AND BRAKE

8d 4 45360 20-1/2" (521mm) LEG EXTENSION (CUSTOM),

10 2 22290-0010 CASTER, WITH MOUNTING PLATE (NO BRAKE)

11 1 21392-0004 EYE BOLT, 3/4"

12 31 220373 HEX BOLT, 3/8"-16 X 1"

13 32 21416-0001 FLAT WASHER, 3/8"

14 32 21422-0001 LOCKWASHER, 3/8"

15 1 46393 LOWER SHELF (OPTIONAL)

PS536

USA & Std. Export

PS536

Cool front panel

(optional) attaches

front panel

on top of normal

MCSG 12/99

(STANDARD SIZE)

(SMALL SIZE)

ITEMS 6-12)

IV. PANELS, END PLUGS, WINDOW AND COOL FRONT

DOW (INC. ITEM 2)

1 1 43255 ASSEMBLY, FRONT PANEL WITHOUT WIN-

ITEM QTY. P/N DESCRIPTION

2 1 22500-0021 NAMEPLATE, "MIDDLEBY MARSHALL"

(INC. ITEMS 4-12)

3 1 44803 ASSEMBLY, FRONT PANEL WITH WINDOW

4 1 45739 NAMEPLATE, "MIDDLEBY MARSHALL"

5 1 49400-0120 ASSEMBLY, WINDOW AND LATCH (INC.

6 1 37900-0103 WINDOW MOUNTING FRAME

7 1 30286 WINDOW FRAME TOP

8 1 22140-0017 GLASS, PRE-CUT

9 1 30287 WINDOW FRAME

10 1 33300-0273 HINGE TUBE

11 2 34121-0003 THUMBSCREW, PIVOT

12 1 42400-0087 ASSEMBLY, LATCH

13 1 46568 REAR PANEL

14 1 See pp. 20-31 CHAIN COVER, UPPER

15 4 43252 END PLUG

16 2 42771 EYEBROW

17 8 36452 WING NUT, PLASTIC

18 8 45449 BRACKET, END PLUG MOUNTING

(INC. BRACKETS AND HARDWARE)

19 A/R 47217 KIT, COOL FRONT PANEL WITHOUT WINDOW

20 A/R 44471 COOL FRONT PANEL WITH WINDOW

PS536

USA & Std. Export

PS536

VERSION

2-SWITCH

VERSION

3-SWITCH

MCSG 12/99

(NOTE: TRANSFORMER IS CONNECTED 460V

12 1 28041-0008 CONTACTOR

ITEM QTY. P/N DESCRIPTION

13 1 31504 TRANSFORMER, 230V PRI : 120V SEC, 200 VA

PRI : 120V SEC ON 460V ELECTRIC OVENS)

14 1 39530 AIR SWITCH

SINK

15 1 44585 ASSEMBLY, SOLID STATE RELAY AND HEAT

16 1 27021-0016 FUSE BLOCK

17 3 44701 FUSE, 60A

18 1 42847 COVER, ELECTRICAL JUNCTION BOX

MODELS)

19a 1 97525 AXIAL COOLING FAN, 230V (208V AND 240V

ONLY)

20 1 27470-0004 GUARD, COOLING FAN

19b 1 27392-0002 AXIAL COOLING FAN, 115V (460V MODELS

TION, FOR ELECTRIC OVENS WITH RIGHT-

SIDE CONTROLS ONLY

21a 1 45325 CONTROL PANEL, 2-SWITCH CONFIGURA-

21b 1 Not available CONTROL PANEL, 2-SWITCH CONFIGURA-

TION, FOR ELECTRIC OVENS WITH LEFT-

SIDE CONTROLS ONLY

PS536

USA & Std. Export

V. CONTROL COMPARTMENT FOR ELECTRIC OVENS

ELECTRIC OVENS)

1 1 44783 DIGITAL TEMPERATURE CONTROLLER (FOR

ITEM QTY. P/N DESCRIPTION

2 A/R 37168 SELECTOR SWITCH WITH KNOB

SION

3a 1 43346 DECAL, CONTROL PANEL, 3-SWITCH VER-

SION

3b 1 45333 DECAL, CONTROL PANEL, 2-SWITCH VER-

DIGITAL DISPLAY (INC. ITEM 5)

4 A/R 37337 KIT, CONVEYOR SPEED CONTROLLER WITH

5 A/R 37503 DIGITAL DISPLAY

6 2 33985 KIT, THERMOCOUPLE

7 1 28021-0047 SAFETY SWITCH

8 1 45036 CIRCUIT BREAKER, 3A

9 1 45037 CIRCUIT BREAKER, 15A

AND 240V MODELS)

10a 1 33983 HIGH LIMIT CONTROL MODULE, 240V (208V

MODELS ONLY)

10b 1 34982 HIGH LIMIT CONTROL MODULE, 115V (460V

ALL MODELS)

11 1 30693 RESET SWITCH FOR HIGH LIMIT (USED WITH

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