Middleby PS536 Part Manual

PS536 Parts Gas & Electric European Export
Rev. C  V1  11/01
PS536 Gas and Electric Ovens
PARTS MANUAL
for European export ovens
© 2001 Middleby Marshall, Inc.
is a registered trademark of Middleby Marshall, Inc. All rights reserved.
Middleby Cooking Systems Group  1400 Toastmaster Drive  Elgin, IL 60120  (847)741-3300  FAX (847)741-4406
1
Europe
PS536
Section Page
I. KEY SPARE PARTS KIT ............................................................................................................................... 3
II. INSTALLATION KIT ........................................................................................................................................ 4
III. TOP PANEL, BASE PAD, LEGS, AND STACKING COMPONENTS ............................................................. 6
IV. PANELS, END PLUGS, AND WINDOW ........................................................................................................ 8
V. CONTROL COMPARTMENT FOR ELECTRIC OVENS ................................................................................ 10
VI. CONTROL COMPARTMENT FOR GAS OVENS ......................................................................................... 12
VII. BLOWER ASSEMBLY................................................................................................................................. 14
VIII. HEATING ELEMENTS ................................................................................................................................. 16
IX. GAS TRAIN ASSEMBLY ............................................................................................................................. 18
X. BAR-FRAME SINGLE-BELT CONVEYORS, 60"/1.52m (ORIGINAL STANDARD) ....................................... 20
XI. BAR-FRAME SPLIT-BELT CONVEYORS, 60"/1.52m .................................................................................. 22
XII. BAR-FRAME SINGLE-BELT CONVEYOR, 56"/1.42m (PIZZA HUT) ............................................................ 24
XIII. BAR-FRAME SINGLE-BELT CONVEYOR, 60"/1.52m, WITH EXTERNAL BEARINGS (SCHLOTSKY'S) ..... 26
XIV.
XV. "C" CHANNEL-FRAME SINGLE BELT CONVEYOR, 76"/1.93m (McDONALD'S OR 76" STANDARD) ........ 30
PS536
Europe
NOTE: Throughout this Parts Manual, the following abbreviations are used:
TABLE OF CONTENTS
Type 1: Produced through 3/01. 1.52m long, non-folding after assembly, center tension adjustment Type 2: Produced 4/01-current. 1.52m long, folding, center tension adjustment
Type 1: Produced through 3/01. 1.52m long, non-folding after assembly, center tension adjustment Type 2: Produced 4/01-current. 1.52m long, folding, center tension adjustment
Produced 10/01-current. 1.42m long, folding, center tension adjustment
Produced 3/01-current. 1.52m long, folding, center tension adjustment, external bearings
"C" CHANNEL-FRAME SINGLE BELT CONVEYOR, 60"/1.52m (OLIVE GARDEN OR CURRENT STANDARD) ...............
Produced 4/01-current. 1.52m long, folding, endplate thumbscrew tension adjustment
Produced 4/01-current. 1.93m long, non-folding after assembly, endplate thumbscrew tension adjustment
A/R = Quantity As Required N/A = Does Not Apply
28
WARNING
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property dam­age, injury or death. Read the installation, operating and maintenance instructions thoroughly
before installing or servicing this equipment.
WARNING
DISCONNECT THE OVEN FROM ITS ELECTRICAL POWER SUPPLY BEFORE SERVICING.
NOTICE
Using any parts other than genuine Middleby Marshall factory manufactured parts relieves the manufacturer
of all warranty and liability.
NOTICE
Middleby Marshall (Manufacturer) reserves the right to change specifications at any time.
2
I. KEY SPARE PARTS KIT
ITEM QTY. P/N DESCRIPTION
1 1 44695 CONVEYOR DRIVE MOTOR W/PICKUP ASSY. 2 2 30153 DRIVE MOTOR BRUSHES 3 1 37337 KIT, CONVEYOR SPEED CONTROLLER 4 1 33985 KIT, THERMOCOUPLE 5 1 44687 MOTOR, BLOWER 6 1 44685 BELT, BLOWER 7 1 33983 HIGH LIMIT CONTROL MODULE, 230V 8 1 97525 AXIAL COOLING FAN, 230V 9 1 39530 AIR SWITCH, 230V
ELECTRIC OVENS ONLY:
10 1 44585 RELAY AND HEAT SINK ASSEMBLY 11 3 44701 FUSE, 60A 12 1 45281 HEATING ELEMENT, 380V 8 KW 13 1 44783 KIT, DIGITAL TEMPERATURE CONTROLLER
GAS OVENS ONLY:
14 1 36939 KIT, DIGITAL TEMPERATURE CONTROLLER 15 1 45668 GAS CONTROL VALVE 16 1 45669 IGNITION MODULE 17 1 45770 IGNITOR 18 1 45771 FLAME PROBE 19 1 31651 AMPLIFIER BOARD
3
Europe
PS536
Europe
PS536
4
Lower shelf is not included
with installation kit.
See pp. 6-7.
II. INSTALLATION KIT
QTY. QTY. QTY.
ITEM SINGLE OVEN DOUBLE OVEN TRIPLE OVEN PART NO. DESCRIPTION
1 1 2 3 42882 TOP PANEL
2 2 2 2 220352 SCREW, PAN HEAD #10 X 1" (TOP PANEL - FRONT)
3 2 2 2 3A80A8801 SCREW, PAN HEAD #10 X 2" (TOP PANEL - REAR)
4 -- 1 2 44837 STACKING PANEL
5 -- 1 2 44918 INSULATION, STACKING PANEL, PRE-CUT
6 -- 4 8 4111A8815 SCREW, HEX HEAD #10-32 X 1/2" (STACKING PANELS)
7 1 1 1 42893 BASE PAD
8a 4 4 -- 42890 445mm LEG EXTENSION (STANDARD), FOR SINGLE AND DOUBLE OVENS
8b -- -- 4 44799 152mm LEG EXTENSION (STANDARD), FOR TRIPLE OVENS
8c 4 -- -- 45329 597mm LEG EXTENSION (CUSTOM), FOR SINGLE OVENS
5
8d 4 4 -- 45360 521mm LEG EXTENSION (CUSTOM), FOR SINGLE AND DOUBLE OVENS
9 4 4 4 22450-0028 LEG, ADJUSTABLE, 152mm
10 4 4 4 22290-0010 CASTER, WITH FLAT PLATE (NO BRAKE)
NOTE: These casters are provided to allow the oven to be more easily moved to the installation location, and are NOT suitable for use as part of the oven installation.
11 32 32 32 220373 HEX BOLT, 3/8"-16 X 1"
12 32 32 32 21416-0001 FLAT WASHER, 3/8"
13 32 32 32 21422-0001 LOCKWASHER, 3/8"
14a 1 1 1 46525 OWNER'S OPERATING MANUAL, PS536 GAS AND ELECTRIC OVENS (EURO-
PEAN EXPORT MODELS), ENGLISH/GERMAN/FRENCH/SPANISH
14b 1 1 1 46526 OWNER'S OPERATING MANUAL, PS536 GAS AND ELECTRIC OVENS (EURO-
PEAN EXPORT MODELS), DANISH/DUTCH/ITALIAN/GREEK
15 1 1 1 1002040 MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENCY LISTING
GAS OVENS ONLY:
16 1 2 3 22361-0001 GAS HOSE
PS536
Europe
MCSG 12/99
6
Europe
PS536
III. TOP PANEL, BASE PAD, LEGS, AND STACKING COMPONENTS
ITEM QTY. P/N DESCRIPTION
1 1 42882 TOP PANEL
2 2 220352 SCREW, PAN HEAD #10 X 1"
3 2 3A80A8801 SCREW, PAN HEAD #10 X 2"
4 1 42882 TOP PANEL
5 1 44837 STACKING PANEL
6 A/R -- INSULATION, 1-1/2" THICK
7 1 42893 BASE PAD
8a 4 42890 445MM LEG EXTENSION (STANDARD), FOR
SINGLE AND DOUBLE OVENS
8b -- 44799 152MM LEG EXTENSION (STANDARD), FOR
TRIPLE OVENS
7
8c 4 45329 597MM LEG EXTENSION (CUSTOM), FOR
SINGLE OVENS
8d 4 45360 521MM LEG EXTENSION (CUSTOM), FOR
SINGLE AND DOUBLE OVENS
9 4 22450-0028 LEG, ADJUSTABLE, 152MM
10 32 220373 HEX BOLT, 3/8"-16 X 1"
11 32 21416-0001 FLAT WASHER, 3/8"
12 32 21422-0001 LOCKWASHER, 3/8"
13 1 46393 LOWER SHELF (OPTIONAL)
PS536
Europe
MCSG 12/99
8
Europe
PS536
IV. PANELS, END PLUGS, AND WINDOW
ITEM QTY. P/N DESCRIPTION
1 1 43255 ASSEMBLY, FRONT PANEL WITHOUT WIN-
DOW (INC. ITEM 2)
2 1 22500-0021 NAMEPLATE, "MIDDLEBY MARSHALL"
(STANDARD SIZE)
3 1 44803 ASSEMBLY, FRONT PANEL WITH WINDOW
(INC. ITEMS 4-12)
4 1 45739 NAMEPLATE, "MIDDLEBY MARSHALL"
(SMALL SIZE)
5 1 49400-0120 ASSEMBLY, WINDOW AND LATCH (INC.
ITEMS 6-12)
6 1 37900-0103 WINDOW MOUNTING FRAME
7 1 30286 WINDOW FRAME TOP
9
8 1 22140-0017 GLASS, PRE-CUT
9 1 30287 WINDOW FRAME
10 1 33300-0273 HINGE TUBE
11 2 34121-0003 THUMBSCREW, PIVOT
12 1 42400-0087 ASSEMBLY, LATCH
13 1 46568 REAR PANEL
14 1 See pp. 18-27 CHAIN COVER, UPPER
15 1 See pp. 18-27 CHAIN COVER, LOWER
16 4 43252 END PLUG
17 2 42771 EYEBROW
18 8 36452 WING NUT, PLASTIC
19 8 45449 BRACKET, END PLUG MOUNTING
PS536
Europe
MCSG 12/99
10
Europe
PS536
2-SWITCH
VERSION
3-SWITCH
VERSION
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