Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully
before proceeding to the next step.
Emerson Flow customer service
Email:
•Worldwide: flow.support@emerson.com
•Asia-Pacific: APflow.support@emerson.com
Telephone:
North and South AmericaEurope and Middle EastAsia Pacific
United States800-522-6277U.K.0870 240 1978Australia800 158 727
Appendix BUsing the transmitter display ..................................................................................... 151
B.1Components of the transmitter interface ................................................................................ 151
B.2Use the optical switches .......................................................................................................... 151
B.3Access and use the display menu system .................................................................................152
B.3.1Enter a floating-point value using the display ............................................................153
B.4Display codes for process variables ..........................................................................................156
B.5Codes and abbreviations used in display menus ...................................................................... 156
Appendix CUsing ProLink III with the transmitter .........................................................................169
C.1Basic information about ProLink III ...........................................................................................169
C.2Connect with ProLink III ........................................................................................................... 170
C.2.1Connection types supported by ProLink III ................................................................ 170
C.2.2Connect with ProLink III over Modbus/RS-485 ...........................................................171
C.2.3Connect with ProLink III over HART/Bell 202 ............................................................. 174
Appendix DUsing the Field Communicator with the transmitter ................................................... 183
D.1Basic information about the Field Communicator ....................................................................183
D.2Connect with the Field Communicator .................................................................................... 184
iv Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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Part I
Getting Started
Chapters covered in this part:
•Before you begin
•Quick start
Getting Started
Configuration and Use Manual 1
Getting Started
2 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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1Before you begin
Topics covered in this chapter:
•About this manual
•Model codes and device types
•HFVM model comparison
•Communications tools and protocols
•Additional documentation and resources
1.1About this manual
This manual provides information to help you configure, commission, use, maintain, and
troubleshoot the Micro Motion Heavy Fuel Viscosity Meter (HFVM).
Before you begin
Important
This manual assumes that the following conditions apply:
•The meter has been installed correctly and completely, according to the instructions in the
installation manual.
•The installation complies with all applicable safety requirements.
•The user is trained in all government and corporate safety standards.
1.2Model codes and device types
Your device can be identified by the model code on the device tag.
Model codes and device typesTable 1-1:
Model codeDevice nicknameI/O
HFVM************[B|
X]****
HFVM************R****HFVM-R
(1) [B|X] represents the Calibration code.
(2) R represents the Calibration code.
HFVM-B
(1)
(2)
• Two mA outputs
• RS-485 terminals
• Two mA outputs
• RS-485 terminals
Electronics mounting
Integral
Integral
Restriction
The HFVM-B supports a complete set of application and configuration options. The HFVM-R supports
a subset of application and configuration options.
Configuration and Use Manual 3
Before you begin
In this manual, the term HFVM is used to apply to both HFVM models. When there are
differences between the two models, the device nicknames are used.
Related information
HFVM model comparison
1.3HFVM model comparison
The HFVM-B and the HFVM-R provide different measurement options and different
process variables.
Comparison of process measurement and features by HFVM model
The following table provides an overview of the similarities and differences in features.
Comparison of process measurement and features by HFVM modelTable 1-2:
Measurement typeHFVM-BHFVM-R
Process measurement
Viscosity measurementYesYes
Density measurementDirectDerived
Density dampingYesNo
Density cutoffYesNo
Two-phase flow detectionYesNo
Internal (RTD) temperatureYesYes
External or fixed temperatureYesNo
Ignition qualityYesNo
Measurement applications
Referred viscosity
API referralYesNo
Measurement support
Known Density VerificationYesNo
Viscosity offsetYesYes
Viscosity meter factorYesManual entry only
Density offset (manual)YesYes
Density meter factorYesNo
Density offset calibrationYesNo
Temperature calibrationYesYes
User-defined calculationsYesYes
(2)
YesNo
(1)
4 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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Before you begin
Table 1-2:
Comparison of process measurement and features by HFVM model
(continued)
Measurement typeHFVM-BHFVM-R
I/O and communications
Channel A = 4–20 mA + HARTYesYes
Channel B = 4–20 mAYesYes
Channel C = Modbus/RS-485YesYes
(1) Calculated from reference density and reference temperature using the API equations for crude oil.
(2) Three methods: ASTM D341 single-curve, ASTM D341 multi-curve, and matrix referral.
Comparison of process variables by HFVM model
The following table provides an overview of the similarities and differences in process
variables.
Comparison of process variables by HFVM modelTable 1-3:
Measurement typeHFVM-BHFVM-R
Direct measurement
Dynamic viscosityYesYes
Kinematic viscosityYesYes
DensityYesNo
Internal (RTD) temperatureYesYes
External temperatureYesNo
Derived value
Calculated Carbon Aromaticity Index (CCAI)YesNo
Calculated Ignition Index (CII)YesNo
(1)
Density
Referred viscosity (dynamic or kinematic)
(2)
Secondary referred viscosity (dynamic or kine-
(2)
matic)
NoYes
YesNo
YesNo
Referred density (API)YesNo
User-defined calculation outputYesYes
Quality factorYesYes
(1) Calculated from reference density and reference temperature using the API equations for crude oil.
(2) Three methods: ASTM D341 single-curve, ASTM D341 multi-curve, and matrix referral.
Configuration and Use Manual 5
Before you begin
1.4Communications tools and protocols
You can use several different communications tools and protocols to interface with the
device. You may use different tools in different locations or for different tasks.
Communications tools, protocols, and related informationTable 1-4:
Communications toolSupported protocolsScopeIn this manualFor more information
DisplayNot applicableBasic configuration and
commissioning
ProLink III• Modbus/RS-485
• HART/Bell 202
• Service port
Field Communicator
• HART/Bell 202Complete configuration
Complete configuration
and commissioning
and commissioning
Complete user information. See Appendix B.
Basic user information.
See Appendix C.
Basic user information.
See Appendix D.
Not applicable
User manual
• Installed with soft-
ware
• On Micro Motion
user documentation
CD
• On Micro Motion
web site
(www.micromo-
tion.com)
User manual on
Micro Motion web site
(www.micromo-
tion.com )
Tip
You may be able to use other communications tools from Emerson Process Management, such as
AMS Suite: Intelligent Device Manager, or the Smart Wireless THUM™ Adapter. Use of AMS or the
Smart Wireless THUM Adapter is not discussed in this manual. For more information on the Smart
Wireless THUM Adapter, refer to the documentation available at www.micromotion.com.
1.5Additional documentation and resources
Micro Motion provides additional documentation to support the installation and operation
of the device.
Additional documentation and resourcesTable 1-5:
TopicDocument
Device installationMicro Motion Heavy Fuel Viscosity Meters (HFVM): Installation Man-
ual
Product data sheetMicro Motion Heavy Fuel Viscosity Meters: Product Data Sheet
6 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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All documentation resources are available on the Micro Motion web site at
www.micromotion.com or on the Micro Motion user documentation DVD.
Before you begin
Configuration and Use Manual 7
Before you begin
8 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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2Quick start
Topics covered in this chapter:
•Power up the transmitter
•Check meter status
•Make a startup connection to the transmitter
2.1Power up the transmitter
The transmitter must be powered up for all configuration and commissioning tasks, or for
process measurement.
1.Ensure that all transmitter and sensor covers and seals are closed.
WARNING!
To prevent ignition of flammable or combustible atmospheres, ensure that all covers
and seals are tightly closed. For hazardous area installations, applying power while
housing covers are removed or loose can cause an explosion.
Quick start
2.Turn on the electrical power at the power supply.
The transmitter will automatically perform diagnostic routines. During this period,
Alert 009 is active. The diagnostic routines should complete in approximately
30 seconds.
Postrequisites
Although the sensor is ready to receive process fluid shortly after power-up, the electronics
can take up to 10 minutes to reach thermal equilibrium. Therefore, if this is the initial
startup, or if power has been off long enough to allow components to reach ambient
temperature, allow the electronics to warm up for approximately 10 minutes before
relying on process measurements. During this warm-up period, you may observe minor
measurement instability or inaccuracy.
2.2Check meter status
Check the meter for any error conditions that require user action or that affect
measurement accuracy.
1.Wait approximately 10 seconds for the power-up sequence to complete.
Immediately after power-up, the transmitter runs through diagnostic routines and
checks for error conditions. During the power-up sequence, Alert A009 is active.
This alert should clear automatically when the power-up sequence is complete.
2.Check the status LED on the transmitter.
Configuration and Use Manual 9
Quick start
Transmitter status reported by status LEDTable 2-1:
LED stateDescriptionRecommendation
GreenNo alerts are active.Continue with configuration or process meas-
urement.
YellowOne or more low-severity alerts are active.A low-severity alert condition does not affect
measurement accuracy or output behavior.
You can continue with configuration or process measurement. If you choose, you can identify and resolve the alert condition.
Flashing yellowCalibration in progress, or Known Density Veri-
fication in progress.
RedOne or more high-severity alerts are active.A high-severity alert condition affects meas-
The measurement can fluctuate during the
calibration process or change as a result of the
calibration process. The alert will clear when
the calibration is complete. Check the calibration results before continuing.
urement accuracy and output behavior. Resolve the alert condition before continuing.
•View and acknowledge status alerts (Section 8.3)
•Status alerts, causes, and recommendations (Section 10.6)
2.3Make a startup connection to the transmitter
For all configuration tools except the display, you must have an active connection to the
transmitter to configure the transmitter.
Identify the connection type to use, and follow the instructions for that connection type in
the appropriate appendix. Use the default communications parameters shown in the
appendix.
Communications toolConnection type to useInstructions
ProLink IIIModbus/RS-485
HART/Bell 202
Field CommunicatorHART/Bell 202Appendix D
Postrequisites
(Optional) Change the communications parameters to site-specific values.
Appendix C
•To change the communications parameters using ProLink III, choose Device Tools >
Configuration > Communications.
•To change the communications parameters using the Field Communicator, choose
Configure > Manual Setup > HART > Communications.
10 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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Quick start
Important
If you are changing communications parameters for the connection type that you are using, you will
lose the connection when you write the parameters to the transmitter. Reconnect using the new
parameters.
Configuration and Use Manual 11
Quick start
12 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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Configuration and commissioning
Part II
Configuration and commissioning
Chapters covered in this part:
•Introduction to configuration and commissioning
•Configure process measurement
•Configure device options and preferences
•Integrate the meter with the control system
•Complete the configuration
Configuration and Use Manual 13
Configuration and commissioning
14 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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Introduction to configuration and commissioning
3Introduction to configuration and
commissioning
Topics covered in this chapter:
•Default values
•Enable access to the off-line menu of the display
•Disable HART security
•Set the HART lock
•Restore the factory configuration
3.1Default values
Default values for your meter are configured at the factory.
Important
Default values are based on your purchase order options. Therefore, the default values described in
the following tables may not be the factory default values configured for your system. For absolute
accuracy, refer to the configuration sheet that was shipped with your meter.
3.1.1HFVM default values
HFVM default mA scaling values for calibration code B (and R)Table 3-1:
VariableDefault 4 mADefault 20 mA
Density0.500 g/cc1.500 g/cc
Temperature0.000°C
Drive gain0.000 %100.000 %
External temperature-50.000°C
Special equation output0100
Dynamic viscosity0 cP100 cP
Kinematic viscosity0 cSt100 cSt
Base viscosity0 cP1000 cSt
CCAI8001200
CII8001200
32.00°F
-58.00000°F
150.000°C
302.000°F
150.000°C
302.0000°F
Configuration and Use Manual 15
Introduction to configuration and commissioning
HFVM default mA scaling values for calibration code RTable 3-2:
VariableDefault 4 mADefault 20 mA
Density (calculated)0.500 g/cc1.500 g/cc
Temperature0.000°C
Dynamic viscosity0 cP100 cP
Kinematic viscosity0 cSt100 cSt
HFVM default variables for calibration code RTable 3-3:
Default variablemA
Primary Variable (PV), mA1Kinematic Viscosity
Secondary Variable (SV), mA2Sample Temperature
Tertiary Variable (TV)Quality Factor
Quaternary Variable (QV)Drive Gain
32.00°F
200.000°C
392.000°F
3.2Enable access to the off-line menu of the
display
Field Communicator Configure > Manual Setup > Display > Display Menus > Offline Menu
Overview
By default, access to the off-line menu of the display is enabled. If it is disabled, you must
enable it if you want to use the display to configure the transmitter.
Restriction
You cannot use the display to enable access to the off-line menu. You must make a connection from
another tool.
3.3Disable HART security
If you plan to use HART protocol to configure the device, HART security must be disabled.
HART security is disabled by default, so you may not need to do this.
16 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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A
Introduction to configuration and commissioning
Prerequisites
•Strap wrench
•3 mm hex key
Procedure
1.Power down the meter.
2.Using the strap wrench, loosen the grub screws and remove the transmitter end-
cap.
Transmitter with end-cap removedFigure 3-1:
A. Transmitter end-cap
3.Using the hex key, remove the safety spacer.
Configuration and Use Manual 17
A
B
A
B
Introduction to configuration and commissioning
Transmitter with end-cap and safety spacer removedFigure 3-2:
A. Transmitter end-cap
B. Safety spacer
4.Move the HART security switch to the OFF position (up).
The HART security switch is the switch on the left.
HART security switchFigure 3-3:
A. HART security switch
B. Unused
18 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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5.Replace the safety spacer and end-cap.
6.Power up the meter.
3.4Set the HART lock
If you plan to use a HART connection to configure the device, you can lock out all other
HART masters. If you do this, other HART masters will be able to read data from the device
but will not be able to write data to the device.
Restrictions
•This feature is available only when you are using the Field Communicator or AMS.
•This feature is available only with a HART 7 host.
2.If you are locking the meter, set Lock Option as desired.
Introduction to configuration and commissioning
OptionDescription
Permanent Only the current HART master can make changes to the device. The device will
remain locked until manually unlocked by a HART master. The HART master can
also change Lock Option to Temporary.
Temporary Only the current HART master can make changes to the device. The device will
remain locked until manually unlocked by a HART master, or a power-cycle or
device reset is performed. The HART master can also change Lock Option to Perma-
nent.
Lock AllNo HART masters are allowed to make changes to the configuration. Before
changing Lock Option to Permanent or Temporary, the device must be unlocked. Any
HART master can be used to unlock the device.
Postrequisites
To avoid future confusion or difficulties, ensure that the device is unlocked after you have
completed your tasks.
3.5Restore the factory configuration
DisplayNot available
ProLink IIIDevice Tools > Configuration Transfer > Restore Factory Configuration
Field Communicator Service Tools > Maintenance > Reset/Restore > Restore Factory Configuration
Configuration and Use Manual 19
Introduction to configuration and commissioning
Overview
Restoring the factory configuration returns the transmitter to a known operational
configuration. This may be useful if you experience problems during configuration.
Tip
Restoring the factory configuration is not a common action. You may want to contact Micro Motion
to see if there is a preferred method to resolve any issues.
20 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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Configure process measurement
4Configure process measurement
Topics covered in this chapter:
•Verify the calibration factors
•Configure line viscosity measurement
•Configure line density measurement
•Configure temperature measurement
•Configure referred viscosity measurement
•Set up the API referral application
4.1Verify the calibration factors
DisplayNot available
ProLink IIIDevice Tools > Calibration Data
Field Communicator Configure > Manual Setup > Calibration Factors
Overview
The calibration factors are used to adjust measurement for the unique traits of the sensor.
Your device was calibrated at the factory. However, you should verify that the calibration
factors that are configured in your device match the factory values.
Prerequisites
You will need the factory values for the calibration factors. These are provided in two
locations:
•The calibration certificate shipped with your meter
•The label inside the transmitter's end-cap
Important
If the transmitter is not the original component, do not use the values from the transmitter label.
Procedure
1.View the calibration factors that are stored in the device.
2.Compare them to the factory values.
• If the values match, no action is required.
• If the values do not match, contact Micro Motion customer service.
Configuration and Use Manual 21
Configure process measurement
Related information
Sample calibration certificate
4.1.1Calibration factors
The original calibration factors are obtained from factory calibration, and are unique to
each device. They are used to adjust measurements for the specific physical properties of
the device.
Related information
Sample calibration certificate
4.2Configure line viscosity measurement
The viscosity measurement parameters control how viscosity is measured and reported.
•Configure Viscosity Measurement Unit (Section 4.2.1)
•Configure Viscosity Damping (Section 4.2.2)
4.2.1Configure Viscosity Measurement Unit
DisplayOFF-LINE MAINT > OFF-LINE CONFG > UNITS > DYNV
OFF-LINE MAINT > OFF-LINE CONFG > UNITS > KINV
ProLink IIIDevice Tools > Configuration > Process Measurement > Line Viscosity
Field Communicator Configure > Manual Setup > Measurements > Viscosity
Overview
The default measurement unit for dynamic viscosity is cP (centiPoise). The default
measurement unit for kinematic viscosity is cSt (centiStoke). You can change the
measurement unit for dynamic viscosity. You can configure a special measurement unit
for both dynamic viscosity and kinematic viscosity.
Procedure
1.Set the unit for dynamic viscosity as desired.
Option
centiPoise (default)cPcPcP
Pascal-secondsPa·sPa·sPa·s
DisplayProLink III
Label
Field Communicator
22 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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Configure process measurement
2.Verify that the unit is set correctly for kinematic viscosity.
Define a special measurement unit for dynamic viscosity or
kinematic viscosity
DisplayNot available
ProLink IIIDevice Tools > Configuration > Process Measurement > Line Viscosity > Special Units
Field Communicator Configure > Manual Setup > Measurements > Special Units
Overview
A special measurement unit is a user-defined unit of measure that allows you to report
process data in a unit that is not available in the transmitter. A special measurement unit is
calculated from an existing measurement unit using a conversion factor. You can define a
special measurement unit for dynamic viscosity, kinematic viscosity, or both.
Procedure
•To define a special unit for dynamic viscosity:
1. Calculate Dynamic Viscosity Special Unit Conversion Factor as follows:
a. x base units = y special units
b. Dynamic Viscosity Special Unit Conversion Factor = x ÷ y
2. Enter Dynamic Viscosity Special Unit Conversion Factor.
The original dynamic viscosity value is divided by this conversion factor.
3. Set User-Defined Label to the name you want to use for the dynamic viscosity unit.
•To define a special unit for kinematic viscosity:
1. Calculate Kinematic Viscosity Special Unit Conversion Factor as follows:
a. x base units = y special units
b. Kinematic Viscosity Special Unit Conversion Factor = x ÷ y
2. Enter Kinematic Viscosity Special Unit Conversion Factor.
The original kinematic viscosity value is divided by this conversion factor.
3. Set User-Defined Label to the name you want to use for the kinematic viscosity
unit.
The special measurement unit is stored in the transmitter. You can configure the
transmitter to use the special measurement unit at any time.
Example: Defining a special measurement unit for kinematic viscosity
You want to measure kinematic viscosity in Stokes rather than centiStokes.
1.Calculate Kinematic Viscosity Special Unit Conversion Factor: 100 ÷ 1
Configuration and Use Manual 23
Configure process measurement
2.Set Kinematic Viscosity Special Unit Conversion Factor to 100.
3.Set User-Defined Label to Stokes.
4.2.2Configure Viscosity Damping
DisplayNot available
ProLink IIIDevice Tools > Configuration > Process Measurement > Line Viscosity > Line Viscosity Damping
Viscosity Damping controls the amount of damping that will be applied to the line viscosity
value. It affects both dynamic viscosity and kinematic viscosity measurement.
Damping is used to smooth out small, rapid fluctuations in process measurement. DampingValue specifies the time period (in seconds) over which the transmitter will spread changes
in the process variable. At the end of the interval, the internal value will reflect 63% of the
change in the actual measured value.
Tip
Viscosity damping affects all process variables that are calculated from line viscosity.
Procedure
Set Viscosity Damping to the value you want to use.
The default value is 0.8 seconds. The range is 0 to 60 seconds.
Interaction between Viscosity Damping and Added Damping
When the mA output is configured to report either dynamic viscosity or kinematic
viscosity, both Viscosity Damping and Added Damping are applied to the reported viscosity
value.
Viscosity Damping controls the rate of change in the value of the process variable in
transmitter memory. Added Damping controls the rate of change reported via the mA
output.
If mA Output Process Variable is set to Dynamic Viscosity or Kinematic Viscosity, and both ViscosityDamping and Added Damping are set to non-zero values, viscosity damping is applied first,
and the added damping calculation is applied to the result of the first calculation. This
value is reported over the mA output.
Related information
Interaction between mA Output Damping and process variable damping
24 Micro Motion® Heavy Fuel Viscosity Meters (HFVM) Viscomaster
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