Michell Instruments XTP601 Operating Manual

XTP601
20
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Cell
able
as:
2
Process Oxygen Analyzer
User’s Manual
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N
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T Not St
97313 Issue 5.1
July 2018
Please fi ll out the form(s) below for each instrument that has been purchased.
Use this information when contacting Michell Instruments for service purposes.
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Invoice Date
Location of Instrument
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Analyzer
Code
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Invoice Date
Location of Instrument
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XTP601
For Michell Instruments' contact information please go to
www.michell.com
© 2018 Michell Instruments
This document is the property of Michell Instruments Ltd. and may not be copied or
otherwise reproduced, communicated in any way to third parties, nor stored in any Data
Processing System without the express written authorization of Michell Instruments Ltd.
XTP601 User’s Manual
Contents
Safety ...............................................................................................................................vii
Electrical Safety ..........................................................................................................vii
Pressure Safety ........................................................................................................... vii
Temperature Safety .....................................................................................................vii
Toxic Materials ............................................................................................................vii
Repair and Maintenance ..............................................................................................vii
Calibration .................................................................................................................. vii
Safety Conformity .......................................................................................................vii
Equipment Ratings ...................................................................................................... vii
Abbreviations .................................................................................................................... viii
Warnings .......................................................................................................................... viii
1 INTRODUCTION ................................................................................................1
1.1 Features ............................................................................................................ 2
1.2 Applications ....................................................................................................... 3
1.3 O-Ring Selection ................................................................................................. 3
2 OPERATION ......................................................................................................4
2.1 Preparation ........................................................................................................ 4
2.2 Powering up the Analyzer .................................................................................... 5
2.3 User Interface .................................................................................................... 6
2.3.1 Interface Controls ......................................................................................... 6
2.3.2 ‘ESC’ Button .................................................................................................. 7
2.3.3 ‘Up/Down Arrow’ Buttons ............................................................................... 7
2.3.4 ‘ENTER’ Button ............................................................................................. 7
2.4 Menu Structure .................................................................................................. 8
2.4.1 Menu Map .................................................................................................... 9
2.5 Front Pages (No passcode Required) .................................................................... 9
2.5.1 Main Page .................................................................................................. 10
2.5.2 Chart Page ................................................................................................ 11
2.5.3 Secondary Parameters Page ......................................................................... 12
2.5.4 O2 Min/Max Page ....................................................................................... 12
2.5.5 Alarms Log Pages ....................................................................................... 13
2.6 Info Page ........................................................................................................ 13
2.7 User Set-Up Variables (Passcode Required) ........................................................ 14
2.7.1 Settings Page .............................................................................................. 15
2.7.2 Human Machine Interface (HMI) Page .......................................................... 16
2.7.3 Clock Page .................................................................................................. 16
2.7.4 Reset Page ................................................................................................. 17
2.7.5 Outputs Page .............................................................................................. 17
2.7.6 External Compensation Page ........................................................................ 18
2.7.7 External Sensor Page .................................................................................. 19
2.7.8 Field Cal Page ............................................................................................. 20
2.7.9 Light Guide Option ...................................................................................... 21
3 CALIBRATION ..................................................................................................22
3.1 1 Point Calibration ............................................................................................ 23
3.2 2 Point Calibration ........................................................................................... 24
3.3 Field Calibration Reset ...................................................................................... 25
4 INSTALLATION ................................................................................................26
4.1 Unpacking ........................................................................................................ 27
4.2 System Components ......................................................................................... 28
4.3 Set-Up ............................................................................................................. 29
iv 97313 Issue 5, May 2018
XTP601 User’s Manual
4.4 Mechanical Installation ...................................................................................... 30
4.4.1 Gas Connection ........................................................................................... 30
4.4.2 Sample Gas Requirements ........................................................................... 30
4.4.3 Calibration Gases ........................................................................................ 31
4.5 Electrical Installation ......................................................................................... 31
4.5.1 Power Supply and Input/Output Signal ......................................................... 31
4.5.2 Power Supply (PL9 - Green) ........................................................................ 31
4.5.3 Signal Output ............................................................................................. 32
4.5.4 Serial Output .............................................................................................. 32
4.5.5 Analog (4-20 mA) Outputs and Communications (PL5 - Green) ....................... 32
4.5.6 Alarm Relay Contacts (PL1- Black) ................................................................ 33
4.5.7 Analog (4-20 mA) Inputs and Sensor Excitation Voltage (PL4 - Green) ............ 33
4.5.8 Light Guide ................................................................................................. 34
Figures
Figure 1 XPT601 Oxygen Analyzer Versions ..............................................................1
Figure 2 Initializing Screen .......................................................................................5
Figure 3 Main Page ..................................................................................................5
Figure 4 User Interface ............................................................................................6
Figure 5 XTP600 Series Application Software .............................................................6
Figure 6 ESC Button ................................................................................................7
Figure 7 Up/Down Arrow Buttons .............................................................................7
Figure 8 ENTER Button ............................................................................................7
Figure 9 Menu Map ..................................................................................................9
Figure 10 Main Page ................................................................................................10
Figure 11 Chart Page ...............................................................................................11
Figure 12 Secondary Parameters Page ......................................................................12
Figure 13 O2 Min/Max Page ..................................................................................... 12
Figure 14 Alarms Log Page ......................................................................................13
Figure 15 Info Page .................................................................................................13
Figure 16 User Set-Up Variables Page .......................................................................14
Figure 17 Settings Page ...........................................................................................15
Figure 18 HMI Page .................................................................................................16
Figure 19 Clock Page ...............................................................................................16
Figure 20 Reset Page ...............................................................................................17
Figure 21 Outputs Page ...........................................................................................17
Figure 22 External Compensation Page .....................................................................18
Figure 23 External Sensor Page ................................................................................19
Figure 25 Field Cal Page .......................................................................................... 20
Figure 26 1 Point Calibration Page ............................................................................23
Figure 27 2 Point Calibration Page ............................................................................24
Figure 28 Field Calibration Reset Page ......................................................................25
Figure 29 XTP601 Cutaway Showing Major Components ............................................28
Figure 30 XTP601 Lid Removal .................................................................................29
Figure 31 XTP601 Cable Entries ................................................................................30
Figure 32 Terminal Block Locations ...........................................................................31
Figure 33 XTP601 Dimensional Drawings ..................................................................38
Michell Instruments v
XTP601 User’s Manual
Appendices
Appendix A Technical Specifications ............................................................................. 36
A.1 Dimensions Ex version ................................................................ 38
Appendix B Modbus Register Map ...............................................................................40
Appendix C Hazardous Area Certification .....................................................................47
C.1 Product Standards ...................................................................... 47
C.2 Product Certifi cation ................................................................... 47
C.3 Global Certifi cates/Approvals ....................................................... 47
C.4 Special Conditions....................................................................... 47
C.5 Maintenance and Installation ....................................................... 48
Appendix D Quality, Recycling, Compliance & Warranty Information ............................... 50
Appendix E Analyzer Return Document & Decontamination Declaration .........................52
vi 97313 Issue 5, May 2018
XTP601 User’s Manual
Safety
The manufacturer has designed this equipment to be safe when operated using the procedures detailed in this manual. The user must not use this equipment for any other purpose than that stated. Do not apply values greater than the maximum value stated.
This manual contains operating and safety instructions, which must be followed to ensure the safe operation and to maintain the equipment in a safe condition. The safety instructions are either warnings or cautions issued to protect the user and the equipment from injury or damage. Use qualified personnel and good engineering practice for all procedures in this manual.
Electrical Safety
The instrument is designed to be completely safe when used with options and accessories supplied by the manufacturer for use with the instrument. The input power supply voltage is 24 V DC, 1.5 A (max). Refer to labels on the instrument or calibration certificate.
Pressure Safety
DO NOT permit pressures greater than the safe working pressure to be applied to the instrument. The specified safe working pressure for this instrument is 3 barg (43 psig) max.
Temperature Safety
During operation some parts of the instrument may be at high temperature.
Toxic Materials
The use of hazardous materials in the construction of this instrument has been minimized. During normal operation it is not possible for the user to come into contact with any hazardous substance which might be employed in the construction of the instrument. Care should, however, be exercised during maintenance and the disposal of certain parts.
Long exposure to, or breathing of the calibration gases, may be dangerous.
Repair and Maintenance
The instrument must be maintained either by the manufacturer or an accredited service agent. For Michell Instruments’ worldwide offices contact information go to www.michell.com.
Calibration
The recommended calibration interval for the analyzer is 3 months. Depending on the application in which the instrument is used, the calibration interval may be reduced. Please consult the factory for the specific calibration interval.
Safety Conformity
This product carries the CE mark and meets the requirements of relevant European safety directives.
Equipment Ratings
This equipment must be supplied with a voltage of 24 V DC, 1.5 A (36 W). The power is connected via PL9 on the mother board (see Section 4.5). All input and output connectors are 2-part pcb mounted type. The detachable, screw terminal half of each connector is designed to accept 24 -12 AWG stranded or solid conductors.
Michell Instruments vii
Abbreviations
The following abbreviations are used in this manual:
A Ampere AC alternating current bara pressure in bar (absolute) barg pressure in bar (gauge) °C degrees Celsius °F degrees Fahrenheit DC direct current kg kilogram kPa Kilopascal lb pound max maximum mA milliampere ml/min milliliters per minute mm millimeters ppm parts per million psig pounds per square inch scfh standard cubic feet per hour V Volt " inches ohm
XTP601 User’s Manual
Warnings
The following general warnings listed below are applicable to this instrument. They are repeated in the text in the appropriate locations.
Where this symbol appears in the following sections it
is used to indicate areas where potentially hazardous
operations need to be carried out.
THESE TASKS SHOULD BE UNDERTAKEN BY QUALIFIED
PERSONNEL ONLY.
Where this symbol appears in the following sections it is
used to indicate areas of potential risk of electric shock.
NOTE: Warnings and important notifications are marked with bold text.
viii 97313 Issue 5, May 2018
XTP601 User’s Manual
1 INTRODUCTION
This manual will show how to measure oxygen easily using the XTP601 Oxygen Analyzer.
The following sections contain information about:
• Analyzer components
• Operating instructions
• Calibration and maintenance of the Analyzer
• Installation
Please read this manual carefully and pay special attention to the safety warnings and notifications.
NOTE: Warnings and important notifications are marked with bold text.
The 3 versions of the XTP601 available are shown below:
INTRODUCTION
The 5 versions of the XTP601 available as described below:
GP1, GP2 or EX1
Analyzer with touch screen
(capacitive buttons)
Figure 1
The XTP601 Oxygen Analyzer is based on Michell Instruments’ advanced proprietary Thermo-Paramagnetic technology. It measures the percentage of oxygen in a wide range of gases, including nitrogen, hydrogen, carbon dioxide methane and biogas. The sensor is housed in a weather-proof (GP version) or explosion-proof (EX version) casing - both IP66 & NEMA 4X rated. It is suitable for a range of applications in safe or hazardous areas.
XPT601 Oxygen Analyzer Versions
GP3 or EX3
Oxygen transmitter
EX1, EX3 and GP2 models are supplied with flame arrestors for use with flammable gases or in hazardous areas.
NOTE: this manual relates to products with firmware version V1.07.
Michell Instruments 1
INTRODUCTION
1.1 Features
There are 2 versions of the XTP601 available:
The XTP601 is calibrated in a specific background gas to match customer's requirements. This is displayed on the front screen of the analyzer or via the Application Software.
The XTP601 provides 2 off 4-20 mA analog output signals that are proportional to the oxygen concentration. The primary 4-20 mA output is locked on the calibrated range of the instrument. The secondary output is user-selectable within the calibrated range.
Modbus RTU over RS485 protocol serial communications are provided as standard.
XTP601 User’s Manual
Analyzer with touch screen (capacitive buttons)
Transmitter (base model)
Accuracy of 1% FS or 0.02% O ranges ±0.2% O2).
Zero and span stability of 0.25% of span per month.
The Thermo-Paramagnetic sensor used in the XTP601 Oxygen Analyzer has no moving parts. This makes it less sensitive to vibration and movement and highly resistant to drift over a long period of time, compared to other sensing technologies.
Innovative sensor design which minimizes zero drift and offers increased protection against contamination.
The robust and weather-proof enclosure (IP66 rated) allows the XTP601 to be installed on-site, at the point of measurement. It is also available
with an explosion-proof casing and certified to II 2 GD Ex d IIB+H2 T6 Gb, Ex tb IIIC T85°C Db IP66 T amb -40°C to +55°C. (Dependant on
O-Ring selection, see Section 1.3.)
All of the analyzer functions can be accessed via the touch screen (capacitive) buttons (on display model), or via the Application Software.
Low cost of ownership due to minimal maintenance. When required, the casing unscrews to allow for easy access to the sensor, enabling maintenance to be carried out quickly and easily.
, whichever is greater. (Zero suppressed
2
The XTP601 is certified to ATEX, IECEX, cCSAus, INMETRO & TC TR Ex for use in hazardous areas.
2 x single pole change-over relay alarms for oxygen concentration, supplied as standard. Can be configured as OFF, LOW or HIGH on the analyzer (GP1 or EX1) version or LOW or HIGH on the transmitter (GP3 or EX3) version.
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XTP601 User’s Manual
1.2 Applications
The XTP601 has a robust sensor with high sensitivity and stability. It can be factory­calibrated in varying backgrounds to match the customer’s process gas. The analyzer has a built-in local user interface with a display. The capacitive buttons work through the glass face, without needing to remove the lid.
Together with the purpose designed sampling system, the XTP601 is able to work under various process and environmental conditions. Examples of applications include:
• Monitoring inert blanketing gases
• Oxygen measurement at inlet of compressors in steel or gas industries for safety
• Biogas, waste, landfill and digester plants
• Inert gas for pharmaceutical industry and painting gas
INTRODUCTION
• Catalyst regeneration
1.3 O-Ring Selection
The XTP601 is available with 3 types of O-rings to offer greater flexibility with material compatibility. The Viton O-ring is fitted as standard. The EKRAZ O-ring is available for solvent resistance. For extremely low temperatures there is a closed cell Silicone O-ring.
To comply with Hazardous Area certification, the material used in the EX1 & EX3 versions is dependent on the lowest ambient temperature of the area the units are to be installed in:
Ambient operating range:
-40°C to +55°C (-40°F to +131°F) (for Silicone version)
-15°C to +55°C (5°F to +131°F) (for Viton version) - Standard
-10°C to +55°C (14°F to +131°F) (for Ekraz version)
NOTE: Silicone O-ring is not suitable for oxygen enriched samples, i.e. 0
> 21%.
2
Michell Instruments 3
OPERATION
2 OPERATION
This analyzer has been manufactured within our quality procedures and is configured according to the purchase order. When it is installed and used as per the manufacturer’s guidelines, it will operate within the stated specification.
Before starting operation it is recommended that the user becomes familiar with this manual in which all the equipment controls, indicators, the elements of the display and the overall menu structure are described.
XTP601 User’s Manual
The XTC601 is not certifi ed for use with ambient oxygen
levels that are enriched (i.e. over 21% O2)
2.1 Preparation
Zero and Span gas cylinders with correct regulation and flow control should be in place before installing and powering up the analyzer. Commissioning should include a check with both gases and, if necessary, a field calibration performed.
All analyzers will be calibrated with an inlet pressure of 1 barg (14 psig) with an atmospheric vent and flow rate of 300 ml/min (0.63 scfh). The calibration gas applied to the analyzer should be at the same pressure and flow rate as the process gas being sampled.
Sample Inlet Pressure:
0 to 4 barg (0 to 58 psig)
Before applying power and beginning the fl ow of gas,
please ensure that the system has been properly installed
following the instructions in Section 4.
Check that the wiring has been completed correctly.
Sample Flow Rate:
GP1 & GP3 models: 100 to 500 ml/min (0.2 to 1.06 scfh)
EX1, EX3 & GP2 Models: 270 - 330ml/min (0.54 to 0.66 scfh)
4 97313 Issue 5, May 2018
XTP601 User’s Manual
2.2 Powering up the Analyzer
After all the preparation work is done and the installation
and wiring have been checked, turn on the analyzer and
wait for at least 30 minutes (or until message disappears). This will allow the analyzer to
reach its operating temperature of +50°C (or +60°C if
higher temperature cell is chosen) and protect it from any
There is no power switch on the XTP601 Oxygen Analyzer. It is turned on automatically once a 24 V DC power source is applied. After the analyzer is powered up, the display will be illuminated. The analyzer takes up to 5 seconds to initialize, and during this period will display the product type and firmware version number.
OPERATION
Cell T Not Stable
condensation forming in the sensor.
Cell Temperature
Indication
Oxygen
Concentration
Status Bar
Figure 2
j j j
Back. Gas: N2
5.23 % 02
Cell T Not Stable
Figure 3
XTP601
Ver. *.**
Initializing Screen
Main Page
Cell Heating
j
Symbol
Once initialized, the analyzer will show the Main Page which displays the O2 concentration.
During warm-up (less than 25 minutes) a heating symbol will flash in the top right hand corner of the page. This symbol will remain until the temperature has stabilized for a minimum of 5 minutes. The analyzer will be ready for use within 30 minutes from power-up.
Michell Instruments 5
OPERATION
2.3 User Interface
2.3.1 Interface Controls
XTP601-EX1
Oxygen Analyzer
XTP601 User’s Manual
j
Backlit LCD
ESC
j
ESC
Button
Figure 4
j
Up/Down
Arrow
Buttons
j
ENTER
j
j
ENTER Button
User Interface
Blue LEDs
The diagram above illustrates the user interface, which consists of a backlit Liquid Crystal Display and 4 touch-sensitive pads that facilitate user interaction through the glass of the enclosure.
All versions have Application Software to monitor or adjust parameters. Application software will require a PC or laptop with comm port connection. If using RS232 serial port ensure that an isolated RS232 to RS485 converter is used.
Figure 5
XTP600 Series Application Software
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XTP601 User’s Manual
2.3.2 ‘ESC’ Button
OPERATION
ESC
The ESC button is used to exit the current menu and to return to the previous menu. From the Main Page, pressing
2.3.3 ‘Up/Down Arrow’ Buttons
Figure 7
The Up () and Down () buttons are used to change pages, scroll through lists and adjust values. In the Reset and Field Calibration Menus, pressing the 3 times will confirm a selection.
Figure 6
ESC Button
ESC will access the Info Page.
Up/Down Arrow Buttons
Up () button
2.3.4 ‘ENTER’ Button
ENTER
Figure 8
The ENTER button is used to select or de-select the highlighted item in a menu and to confirm a value. From the Main Page, pressing
ENTER Button
ENTER will access the Passcode Page.
Michell Instruments 7
OPERATION
2.4 Menu Structure
The EX1 and GP1 versions of the XTP601 have front pages that do not require a passcode but allow the user to scroll through and view oxygen concentration, recent trend, internal parameters, minimum & maximum oxygen concentration and alarm history.
In order to change any settings on the User Menu pages, the user must enter a passcode. There is also a separate passcode for service engineers to allow factory setting changes.
XTP601 User’s Manual
To access the User Menu press the passcode prompt. Use the value.
The User Passcode is:
From the Main Page the user can press the ESC button to view the Info Page. This page shows the firmware version, hours used, last calibration date, calibration pressure and the received Modbus code.
The user will be able to set up and access all functions of the transmitter versions via the Application Software supplied. The passcode is the same as the EX1 and GP1
versions (
The passcode is stored for one minute to allow access back into the User Menu, if necessary.
1919). The Application Software will be supplied on a CD with the unit.
Up () and Down () buttons and press ENTER after each
1919
ENTER button from the Main Page to call up a
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XTP601 User’s Manual
2.4.1 Menu Map
OPERATION
125
04:08:11
1000.0
1.0
---
ESC
Firmware Ver Hours Used Last Cal Date
h
Cal Press. mB ModBus Rx Code
USER MENU
XTP601
Ver: *.**
INT. SCREEN
j
SETTINGS
HMI
RESET
OUTPUTS
FIELD CAL PRESS COMP EXT COMP HSR
LIMIT 0-100%
h
MODBUS ID
CONTRAST BRIGHTNESS TEMPR UNIT EXT PRESS UNIT
CHART INTVAL DATE
O2 MIN/MAX
FIELD CAL
AL1 SETP
AL2 SETP CH2 OUT ZERO CH2 OUT SPAN
AL1 CONFIG AL2 CONFIG
COMP 20% COMP 40% COMP 60%
COMP 80% COMP 100%
EXT.SENS PV EXT.SENS MIN EXT.SENS MAX
UNIT
HOURS MINS DAY MONTH
YEAR LIVE CLOCK
CAL TYPE REF GAS 1 ACTUAL 1 REF GAS 2
ACTUAL 2 Adjusted ~
ENTER
EXT COMP.
EXT SENS.
CLOCK
FIELD CAL
USER MENU
ON/OFF
ON/OFF ON/OFF
ON/OFF ON/OFF 1-127
SETTINGS
O-100%
O-100% C/F/K
psia, bara, kpa 2-60s US/Non US
HMI
RESET
0.00-100.00%
0.00-100.00%
0.00-100.00%
0.00-100.00%
OFF/LOW/HIGH OFF/LOW/HIGH
OUTPUTS
EXT COMP
tempr
-50.0
100.0
ºC
EXT SENS
00-23
00-59 1-31
1-12 00-99 **:**:**
RTC
1/2 POINT
0.00-100.00
0.00-100.00
0.00-100.00
0.00-100.00 **.**
FIELD CAL
RESET? DELETE?ALARM LOGS DELETE?
0.50-2.00
0.50-2.00
0.50-2.00
0.50-2.00
0.50-2.00
Passcode
1919
j
Back.Gas: N2
h
5.23 % 02
Cell T Not Stable
25
ESC
%
0
CELL T, °C 50.0 PCB Temp,
COMP I/P OFF
EXT I/P OFF
MINIMUM 0.00 %02
D12/01 T 19:29:44
MAXIMUM 0.00 %02
D12/01 T 19:29:44
ALARM DATE TIME P1
LOW 02/01 12:50:40
HIGH 02/01 11:10:32
LOW 02/01 11:00:29
HIGH 02/01 10:20:00
or
t-4
°C
28
ALARM DATE TIME P1
LOW 02/01 12:50:40
HIGH 02/01 11:10:32
LOW 02/01 11:00:29
HIGH 02/01 10:20:00
FRONT PAGES
ENTER
t
or
or
or
j
j
Enter PassCode
0 0 0 0
PASSCODE PAGE
USER SETUP PAGES
Figure 9
Menu Map
2.5 Front Pages (No passcode Required)
The EX1 and GP1 versions of the XTP601 have 5 front pages that the user can display without t he need for a passcode. NOTE: These are for display of information only and there is no way of adjusting any settings on these pages.
From the Main Page (O using the
Down () button. To return to the Main Page, either press the Up () button
the required amount of times or press the
concentration) the rest of the front pages can be accessed
2
ESC button.
Michell Instruments 9
OPERATION
2.5.1 Main Page
XTP601 User’s Manual
Back. Gas: N2
20.91 % 02
Cell T Not Stable
Figure 10
Main Page
Parameter Description
Background Gas
% O2
(if HSR=OFF)
% O2p
(if HSR = ON)
Flashing “Heating”
Symbol
Status Bar Flashes any system warnings and error messages (see below)
Status Message Table Message
(Trigger Condition)
% O2 out of range
(beyond calibration range, e.g. 0-25%)
AL1 ON AL2 ON Comp i/p signal error
(input < 3.6 mA or > 21 mA)
Ext sens signal error
(input < 3.6 mA or > 21 mA)
Cell T not stable
(not within ±0.5ºC of set point for continuous period of 5 minutes)
Cell T sensor error
(cell temp measures <-50 or >+80ºC)
Press sensor error
(pressure sensor < 850 or >1100 mbar)
O2 sensor error
(Vcomp <1 or >8191)
PCB temp too high
(PCB temp > cell temp set point)
Displays the background gas that the unit was calibrated in
Real oxygen reading in % Display resolution = 0.01 (Display resolution 0.1% when min value is >=20%)
HSR oxygen reading (extrapolated quick response value of real oxygen reading) Real oxygen value is displayed in status bar
This flashes until cell temperature is stable at set point ±0.5°C for minimum of 5 minutes
Light Guide
(if fitted)
N/A
ORANGE1 ON (app s/w only)
ORANGE2 ON (app s/w only)
RED FLASH
(priority2)
RED FLASH
(priority2)
RED ON
(priority1)
RED ON
(priority1)
RED ON
(priority1)
RED ON
(priority1)
RED ON
(priority1)
10 97313 Issue 5, May 2018
XTP601 User’s Manual
2.5.2 Chart Page
25
%
0
t-4
OPERATION
t
Figure 11
Chart Page
NOTE: This data is not available via the Modbus
This indicative chart is continuously running at the set chart interval (2 to 60 seconds).
Chart duration in seconds = (chart interval * 60).
It is auto ranging with an auto range resolution of 1% O
.
2
It is reset if the chart interval is changed, the Display is changed between
% O
and % O
2
The chart will record either % O
HSR or the instrument power is cycled.
2
(Non HSR) or % O2 HSR if this is set to
2
ON in the setup pages.
Chart buffer size is 60 values and therefore the chart duration changes according to interval chosen.
Chart data is only stored in volatile memory and therefore is not saved. Chart interval is saved and available in a Modbus register.
Chart data is not available via serial comms as the Application Software is able to perform more sophisticated charting functions.
Michell Instruments 11
OPERATION
2.5.3 Secondary Parameters Page
CELL T, °C 50.0
PCB TEMP, C 28
COMP I/P OFF EXT I/P OFF
XTP601 User’s Manual
Parameter Description
CELL T
PCB TEMP
COMP I/P
Sensor cell temperature display in set unit (°C, °F or Kelvin) Display Resolution = 0.1
Temperature display of Microcontroller in selected temperature unit This gives an indication of the internal GUB temperature Display Resolution = 1 unit Accuracy = ±2ºC
The value of compensation input (mA i/p channel 1) as a % (4 mA=0% and 20 mA=100%)
OFF displayed instead of value if external compensation is turned off
Value of the external input in the selected parameter and unit
EXT I/P
2.5.4 O2 Min/Max Page
(DEWP, TEMPR, PRESS or NONE)
OFF displayed instead of value if external compensation parameter is set
NONE
to
Figure 12
Secondary Parameters Page
MINIMUM 0.00 %02 D12/01 T 19:29:44
MAXIMUM 0.00 %02 D12/01 T 19:29:44
Figure 13
This indicates the minimum and maximum O2 values measured, along with date/ time of occurrence. The value is reset manually via the Reset Page in the User Menu.
NOTE: This data is not saved in NV memory and is not available via serial communications or in the blind unit.
O2 Min/Max Page
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XTP601 User’s Manual
2.5.5 Alarms Log Pages
OPERATION
ALARM DATE TIME P1
AL1 02/01 12:50:40
AL1 02/01 11:10:32
AL1 02/01 11:00:29
AL2 02/01 10:20:00
A maximum of 40 High/Low alarms, along with date and time of occurrence, are recorded in a ring buffer in NV memory. The most recent alarm will overwrite the oldest alarm when more than 40 alarms are recorded. The data is displayed over a maximum of 10 pages (with 4 alarms on each page). The latest alarm record is displayed in line 1 of page 1. This data is not available via serial communications or in the blind unit. The data is reset manually via the Reset Page in the User Menu. The data is saved and restored when the instrument is restarted. P1 = Page 1.
2.6 Info Page
Figure 14
Alarms Log Page
Firmware Ver Hours Used Last Cal Date Cal Press. mB Atm Press. mB ModBus Rx Code
1.0
125
04:08:11
1000.0
1000.0
---
Figure 15
From the Main Page it is possible to get to the Info Page by pressing the ESC button.
The information available is displayed below:
Info Page
Parameter Description
Firmware Ver
Hours used
Last Cal Date
Cal Press, mB
Atm Press, mB
ModBus Rx Code
Indicates the firmware version installed in the instrument
Indicates the number of hours that the instrument has been powered up
The date of the last field or Michell Calibration Character indicates
The atmospheric pressure recorded during the last calibration (used as null reference point for pressure compensation)
Current atmospheric pressure being read within the analyzer
The received Modbus function code is flashed here as soon as a function code is received – this is useful to check the Modbus communications to ensure that good data is coming through.
If no code is received then ‘
F for Field and M for Michell
---’ is displayed
Michell Instruments 13
OPERATION
2.7 User Set-Up Variables (Passcode Required)
In order to change any settings on the User Menu pages, the user must enter a passcode. There is also a separate passcode for service engineers to allow factory setting changes.
XTP601 User’s Manual
To access the User Menu press the passcode prompt. Use the value.
The User Passcode is:
Up () and Down () buttons and press ENTER after each
1919
SETTINGS
HMI
RESET
OUTPUTS
Figure 16
Use the Up () and Down () buttons to select the sub-menu required. Then press
ENTER button. This will give access to one of the following pages.
the
ENTER button from the Main Page to call up a
EXT COMP.
EXT SENS.
CLOCK
FIELD CAL
User Set-Up Variables Page
14 97313 Issue 5, May 2018
XTP601 User’s Manual
2.7.1 Settings Page
OPERATION
FIELD CAL PRESS COMP EXT COMP
HSR
LIMIT 0-100% MODBUS ID
Figure 17
The analyzer is microprocessor-based and, as such, has settings and features accessible to the user.
Select the parameter required. The options will be highlighted and can be toggled between by pressing the which, if only one analyzer is connected to your system, should be set to ‘
ENTER button. These are all ON/OFF except for Modbus ID
Settings Page
ON/OFF
ON/OFF ON/OFF
ON/OFF ON/OFF 1-127
1’.
Setting Description/Operation Options
Turns use of field calibration on or off
FIELD CAL
PRESS COMP
EXT COMP
HSR
LIMIT 0-100%
Modbus ID
It is automatically turned off when Michell or field calibration is being performed
Turns pressure compensation on or off It is automatically turned off when Michell or field calibration is being performed
Turn externals sensor compensation on or off It is automatically turned off when Michell or field calibration is being performed
Turns high speed response on or off It is automatically turned off when Michell or field calibration is being performed When HSR is ON then these values are derived from the % O2 HSR value:
mA outputs (both channels)
alarm trigger points
• chart values
• min/max The Main Page displayed value is also HSR value (designated
The NON HSR value will also appear in the status bar Limits the % O2 and % O2p to 0.00 and 100.00% so that
any drift below 0.00 and above 100.00 (for suppressed zero) is not visible mA outputs also limited accordingly
Unit’s network address for Modbus communications
% O2p)
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
1-127
Michell Instruments 15
OPERATION
2.7.2 Human Machine Interface (HMI) Page
XTP601 User’s Manual
CONTRAST BRIGHTNESS TEMPR UNIT EXT PRESS UNIT
CHART INTVAL DATE
Figure 18
It is possible to change parameters within the HMI, as shown below:
O-100%
O-100% C/F/K
psia, bara, kpa
2-60s
DD/MM/YY
HMI Page
Setting Description/Operation Options
CONTRAST
BRIGHTNESS
TEMPR UNIT
EXT PRESS UNIT
CHART INTVAL
DATE
LCD contrast setting
LCD backlit setting
Global temperature unit selection
Pressure unit selection (for external sensor only)
Chart interval
Date on the LCD can be either format
0-100% in 10% steps 0-100% in 10% steps
psia, bara, kPa
2-60 s in 2 sec steps
DD/MM/YY or
MM/DD/YY
ºC, ºF, K
Scroll down past the DATE field to access the clock page.
2.7.3 Clock Page
The real time clock and calendar is used to store date/time information for log data, min/max data and date of calibration. On entering this page all fields are initialized with the current values. These can be also be set through the application software.
Setting Description/Operation Options
LIVE CLOCK
HOURS
MINS
DAY
MONTH
YEAR
HOURS MINS DAY MONTH
YEAR LIVE CLOCK
Figure 19
Current Time
Clock Page
Hours
Minutes
Day
Month
Year
00-23
00-59 1-31
1-12 00-99
**:**:**
00-23 00-59
1-31 1-12
00-99
**:**:**
16 97313 Issue 5, May 2018
XTP601 User’s Manual
2.7.4 Reset Page
OPERATION
02 Min/Max and Alarm Logs can be cleared from this menu. See Sections 2.5.4 and
2.5.5 respectively for more information.
This menu can also be used to restore the original calibration settings. For more information see Section 3.3.
To reset/delete highlight the item using the the item, then press the
deselect the item.
2.7.5 Outputs Page
O2 MIN/MAX
RESET? DELETE?ALARM LOGS
FIELD CAL
Figure 20
Up () button 3 times to confirm the change. Press ENTER to
DELETE?
Reset Page
Down () button. Press ENTER to select
AL1 SETP
AL2 SETP
CH2 OUT ZERO CH2 OUT SPAN
AL1 CONFIG AL2 CONFIG
Figure 21
The analyzer has two 4-20 mA outputs and 2 concentration alarm relays. The primary 4-20 mA is fixed to the calibrated range of the unit, the second is freely selectable within this range. The alarm relays are Single Pole Change-Over (SPCO) and are also freely assignable within the calibrated range. The alarm relays are rated to 250 V, 5 A maximum.
0.00-100.00%
0.00-100.00%
0.00-100.00%
0.00-100.00%
OFF/LOW/HIGH OFF/LOW/HIGH
Outputs Page
Setting Description/Operation Options
AL1 SETP
AL2 SETP
CH2 OUT ZERO
CH2 OUT SPAN
AL1 CONFIG
% O2 set point for lo alarm relay 0 to 100% O
% O2 set point for hi alarm relay 0 to 100% O
% O2 point for 4 mA 0 to 100% O
% O2 point for 20 mA 0 to 100% O
Turn on/off and set alarm 1 OFF, LOW OR HIGH
2
2
2
2
AL2 CONFIG
Turn on/off and set alarm 2 OFF, LOW OR HIGH
Michell Instruments 17
OPERATION
2.7.6 External Compensation Page
XTP601 User’s Manual
COMP 20% COMP 40% COMP 60%
COMP 80%
COMP 100%
Figure 22
A 4-20 mA sensor may be used to compensate the % O2 reading for the effects of process variables such as line pressure, flow, etc. The table of compensation factors may be edited for 5 points along the compensation sensor range. The values would be determined by applying the process variable at each point and noting the effect on the % O2.
For example: a compensation is needed for line pressure. A 4-20 mA line pressure sensor would be ranged over the compensation range. While the instrument reads a fixed % O2 value, a table is created (see example below) while varying the pressure at 20% of range intervals:
External Compensation Page
0.50-2.00
0.50-2.00
0.50-2.00
0.50-2.00
0.50-2.00
% of
Pressure
Pressure
O2 reading
span
0 0% 20.91 20.91/20.91=1.00 1.00 1 20% 21.65 21.65/20.91=1.04 0.96 2 40% 23.56 1.13 0.88 3 60% 25.99 1.24 0.81 4 80% 29.66 1.42 0.70 5 100% 38.85 1.86 0.54
The compensation factor values are then entered into the External Compensation table (excluding the 0% point as this will always be assumed to be 1 = no effect).
Below 0% (< 4 mA), the compensation factor is fixed to 1. Above 100% the compensation factor is extrapolated beyond the last factor.
Effect =
(affected value
/ non affected
value)
Compensation
factor = 1 /
effect
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XTP601 User’s Manual
2.7.7 External Sensor Page
OPERATION
EXT.SENS PV EXT.SENS MIN EXT.SENS MAX
UNIT
Figure 23
This page sets up the type and range of the 4-20 mA external sensor signal that may be connected to the XTP601 for viewing in the Main Page. The range is adjustable between the MIN and MAX values but is not adjustable for and 100%).
External Sensor Page
tempr
-50.0
100.0
ºC
Other setting (fixed at 0%
Setting Description/Operation Options
EXT.SENS PV
EXT.SENS MIN
EX.SENS MAX
UNIT
The process variable that is being measured by the external sensor
Select
None to turn the feature off
Other represents a user-defined variable
Depends on parameter and unit settings: Dew point: -100°C, -148°F, 173.0 K Temperature: -50°C, -58°F, 223.0 K Pressure: 0.0 psia, 0.0 bara, 0.0 kpa Other: 0% (non adjustable)
Depends on parameter and unit settings: Dew point: 20°C, 68°F, 293.0 K Temperature: 100°C, 212°F, 373.0 K Pressure: 44.1 psia, 3.0 bara, 304.0 kpa Other: 100% (non adjustable)
These are related to the type of sensor selected
Other is selected, then the unit will be a % of
If the overall range
None, Dewpoint,
tempr, Pressure,
Other
minimum to
EXT.SENS MAX
EXT.SENS MIN
to maximum
ºC, ºF, K, psia, kPa,
bara, %
Michell Instruments 19
OPERATION
2.7.8 Field Cal Page
XTP601 User’s Manual
CAL TYPE REF GAS 1 ACTUAL 1
REF GAS 2
ACTUAL 2
Adjusted ~
Figure 24
Setting Description/Operation
CAL TYPE
REF GAS 1
ACTUAL 1
REF GAS 2
ACTUAL 2
ADJUSTED ~
1 POINT or 2 POINT
Cal reference gas for 1 point cal, lower cal reference gas for 2 point cal
Actual measured O2 for REF GAS 1 See Section 3.1
Upper cal reference gas for 2 point cal Disabled if 1 point cal selected
Actual measured O2 for REF GAS 2 See Section 3.2 Disabled if 1 point cal selected
O2 reading before and after change ~ symbol will be visible until reading is stable
1/2 POINT
0.00-100.00
0.00-100.00
0.00-100.00
0.00-100.00 **.**
Field Cal Page
See Section 3 for field calibration procedure.
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XTP601 User’s Manual
2.7.9 Light Guide Option
The light guide is an optional accessory fitted, ideally, to the left hand cable entry and has a red and green LED to display the status.
Green On - indicates instrument power is on.
Red LED flashing - indicates when external compensation input or external sensor is out of range (if either is selected to is <3.6 mA or >21 mA (see Status Message Table in Section 2.5.1).
Red LED On – indicates an internal sensor error or instrument cell temperature not yet stabilized (see Status Message Table in Section 2.5.1) – for LED indication this takes priority over external errors.
OPERATION
ON). Out of range
These have been designed to follow the NAMUR NE44 standard.
Michell Instruments 21
CALIBRATION
3 CALIBRATION
Factory Calibration:
The unit is factory calibrated at 5 points to maximize the accuracy over the desired range. The calibration generally includes Zero & Span points as well as 3 intermediate points. In the case of suppressed zero ranges then the lowest concentration will replace the Zero Point.
NOTE: Analyzers are calibrated in background gas suitable for the specific application. Customer's calibration gases must match the process gas. Please refer to Test Result Sheet or a Michell Instruments' representative
Field Calibration:
Like all process analyzers, the XTP601 will require periodic calibration. The frequency entirely depends on the location, application and accuracy requirements of the user. The typical calibration period is expected to be between 1 and 3 months with a Zero gas and a Span calibration on a monthly basis. The user should establish a calibration frequency to ensure that the reading is within the specifications required for the process.
XTP601 User’s Manual
NOTE: It is possible to switch off the Field Calibration and revert to the Factory Calibration. This can be useful for diagnostic purposes if the reading is not what is expected. The unit is delivered with a factory calibration and, as such, would not have any field calibration data. As soon as the first field calibration is performed, the field calibration setting is automatically switched on.
Preparation:
Go to Settings Page (see Section 2.7.1) and make a note of ON/OFF options for all settings. Re-set these options after calibration.
Zero and Span gas cylinders with correct regulation and flow control should be in place before installing and powering up the analyzer. Commissioning should include a check with both gases and, if necessary, a field calibration performed.
All analyzers will be calibrated with an inlet pressure of 1 barg (14 psig) with an atmospheric vent and flow rate of 300 ml/min (0.63 scfh). The calibration gas applied to the analyzer should be at the same pressure and flow rate as the process gas being sampled.
Sample Inlet Pressure:
0 to 4 barg (0 to 58 psig)
Sample Flow Rate:
GP1 & GP3 models: 100 to 500 ml/min (0.2 to 1.06 scfh)
EX1, EX3 & GP2 Models: 270 to 330ml/min (0.54 to 0.66 scfh)
There are 2 types of field calibration available.
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XTP601 User’s Manual
3.1 1 Point Calibration
This is a single point offset overlaid on top of the factory calibration. It is designed to correct minor drift and minor changes during transit. This calibration makes the unit very accurate at the calibration point and improves accuracy throughout the range.
The calibration gas should be of a value that is within the main area of interest, i.e. if main points of interest for a 0-25% range instrument are around the 6% area then apply a calibration gas as close as possible, in the example below we used 6.5% O2.
1. Apply the calibration gas and purge the unit for at least 5 minutes. View the chart until a flat line shows for 1-2 minutes.
CALIBRATION
21
%
6
t-2
Figure 25
2. Press ENTER to open the Passcode Page - 1919 Passcode. Navigate to the Field Cal page using the CAL TYPE and set to 1 POINT. Press
3. Press
(
gas. NOTE: This value only needs to be set when using a new gas cylinder. Press
4. Ensure the Adjusted value at the bottom of the page has stabilized
NOTE: There will be a ~ symbol next to 'Adjusted' while the reading is stabilizing. When the ~ symbol disappears the reading will be stable and the next change can be made.
ENTER to highlight REF GAS 1 and use the Up () and Down
) buttons to match the value of the concentration of the calibration
ENTER to de-select.
t
1 Point Calibration Page
Up () button. Press ENTER to highlight
7
%
6
t-2
ENTER to de-select.
t
5. Press
6. The Adjusted reading will now be the same as that displayed on the
7. The calibration process is complete. Return to sampling the process
NOTE: On entering the field calibration page (whether or not a change has been made), the Pressure Compensation is switched off. After calibration go to the Settings Page (see Section 2.7.1) and re-set any feature that may have been turned off during the calibration process.
ENTER to highlight ACTUAL 1 value and press the Up () button
3 times. Ensure that the Adjusted value equals the REF Gas 1 value (±0.01%). Press
Menu.
Main Page and be equal to the calibration gas.
gas.
ENTER to de-select. Press ESC to return to the Main
Michell Instruments 23
CALIBRATION
3.2 2 Point Calibration
This is a 2 point adjustment that is overlaid on top of the factory calibration. It is designed to correct minor drift and minor changes during transit. This calibration makes the unit more accurate throughout the range than the single point calibration.
1. Apply the lower calibration gas and purge the unit for at least 5 minutes. View the chart until a flat line shows for 1-2 minutes.
XTP601 User’s Manual
21
%
6
t-2
Figure 26
2. Press ENTER to highlight CAL TYPE and set to 2 POINTS. Press ENTER to de-select.
3. Press
(
calibration gas. NOTE: This value only needs to be set when using a new gas cylinder. Press
4. Ensure the Adjusted value at the bottom of the page has stabilized
NOTE: There will be a ~ symbol next to 'Adjusted' while the reading is stabilizing. When the ~ symbol disappears the reading will be stable and the next change can be made.
ENTER to highlight REF GAS 1 and use the Up () and Down
) buttons to match the value of the concentration of the lower
t
2 Point Calibration Page
7
%
6
t-2
ENTER to de-select.
t
5. Press
6. Apply the upper calibration gas and purge the unit for at least 5
7. Press
8. Ensure that the Adjusted value at the bottom of the page has stabilized.
9. Press
ENTER to highlight ACTUAL 1 value and press the Up () button
3 times. Ensure that the Adjusted value equals the REF Gas 1 value (±0.01%). Press
minutes. View the chart until a flat line shows for 1-2 minutes (see above).
ENTER to de-select.
ENTER to highlight REF GAS 2 and use the Up () and Down
) buttons to match the value of the concentration of the upper
(
calibration gas. NOTE: This value only needs to be set when using a new gas cylinder. Press
ENTER to de-select.
ENTER to highlight ACTUAL 2 value and press the Up () button
3 times. Ensure that the Adjusted value now equals REF Gas 2 value (±0.01%). Press
Menu.
ENTER to de-select. Press ESC to return to the Main
24 97313 Issue 5, May 2018
XTP601 User’s Manual
10. The Adjusted reading will now be the same as that displayed on the Main Page and be equal to the upper calibration gas.
11. The calibration process is complete. Return to sampling the process gas.
NOTE: The analyzers leave the factory with the field calibration function turned off. When first calibrating the analyzer go to the settings page and turn Field Calibration on. This can be done either just before or just after the field calibration procedure.
3.3 Field Calibration Reset
The Field Calibration can simply be turned ON or OFF in the settings page. But if the user would like to start again, the Field Cal (including saved data) can be deleted in this menu.
This feature is accessed by selecting the Reset Page (see below).
CALIBRATION
O2 MIN/MAX
RESET?
DELETE?ALARM LOGS
FIELD CAL
Figure 27
Select Field Calibration and highlight DELETE?, then press the Up () button 3 times and then press
ENTER to accept the change.
Field Calibration Reset Page
DELETE?
Michell Instruments 25
INSTALLATION
4 INSTALLATION
Before installing the analyzer, read through this manual carefully and take note of all warnings.
XTP601 User’s Manual
Do not open the casing while powered-up in a hazardous
area without a 'hot works' permit.
Special care must be taken when the analyzer is
energized.
The XTP601-EX versions must only be installed by
suitably qualifi ed personnel and in accordance with the
instructions provided and the terms of the applicable
product certifi cates.
Maintenance and servicing of the product must only be
carried out by suitably trained personnel or returned to an
approved Michell Instruments’ Service Center.
Before the cover is refi tted, the fl amepath/threaded joint
between the cover and body must be thoroughly wiped
clean of dirt, grit or other foreign substances and then a
thin coating of an approved form of non-setting grease
applied to joint/threads. Ensure gasket is free from
damage.
Threaded covers must be screwed on to a minimum of 7
full threads and then locked in position with the hex key
provided.
The terms of the Hazardous Area Certifi cation do not
permit oxygen measurement in ambient areas with
enriched oxygen.
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XTP601 User’s Manual
4.1 Unpacking
If sold separately (not part of a sampling system), the XTP601 will be supplied in a custom box which should be retained for future use (such as service return). The box contains a small carton containing 2 lid keys and 1 hex key (for the grub screw). Any cable glands supplied will also be in the smaller carton. The manual will be loose in the main box.
Contents:
XTP601 Process Oxygen Analyzer
XTP601 97313 user’s manual
Test result sheet
Carton (containing: 2 x lid keys, 1 x hex key and 1 x main pcb fuse.)
Cable glands (if ordered)
INSTALLATION
Application software CD
97327 - Product quick-start sheet (for GP versions only)
97297 - Hazardous Area requirement sheet (for EX versions only)
Michell Instruments 27
INSTALLATION
4.2 System Components
The XTP601 Oxygen Analyzer benefits from a modular construction, with the major parts of the analyzer shown below:
XTP601 User’s Manual
B
hh
C D E F
Figure 28
hh
XTP601 Cutaway Showing Major Components
hh
hh
hh
G
hh
hh
H
A Lid with display and touch screen
B Instrument case
C Measuring cell
hh
A
D Motherboard
E Display PCB
F Quick release mechanism for display PCB
G Cable/Conduit entries (3 available)
H Gas Inlet (left hand side) / Outlet (right hand side)
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XTP601 User’s Manual
4.3 Set-Up
The XTP601 is designed to be panel or wall mounted. There are 2 bolt holes and 2 lugs (1 per corner) see Figure 11. Dimensional drawings can be found in Appendix B. Mount the analyzer before attempting to remove the lid.
The EXd thread is greased and therefore it may be advisable to wear latex gloves.
Ensure that the grub screw is loose, using the hex key (supplied), to prevent scoring on the casing.
Connect the earthing strap to the earth point on the right hand side ofthe case.
INSTALLATION
WARNING: This unit is 24 V DC powered only!
Do not attempt to loop-power this instrument via the 4-20
mA output as this will irreversibly damage the main pcb.
Remove the lid, using the lid keys (supplied). The lid will require a firm grip to loosen.
g
Figure 29
g
XTP601 Lid Removal
g
M5 Locking Grub Screw
If fitted, remove the display / status pcb via the two ¼ turn quick-connect fittings.
Disconnect the ribbon / interconnecting cable from the loose pcb.
WARNING: Prior to connecting power, ensure the unit is
correctly earthed via the earth point on the right hand side
of the case.
Connect to the power and outputs (see Section 4.5).
After making all necessary connections, reconnect the pcb via the ribbon/ interconnecting cable & quick-connect fittings and replace the lid, ensuring at least 7 full turns on the thread to complete the gas path.
Use the hex key (supplied) to tighten the grub screw. NOTE: This is
necessary in order to adhere to the hazardous area certification requirements.
For operating instructions refer to Section 2.
Michell Instruments 29
INSTALLATION
4.4 Mechanical Installation
There are 3 cable entries on the bottom surface, towards the rear, that can be utilized by the customer in a variety of manners. The following standard options are available: Cable Gland, Conduit Entry, Blanking Plug or Light Guide.
XTP601 User’s Manual
4.4.1 Gas Connection
The gas connections are on the bottom surface towards the front of the unit. The gas inlet is the left hand connection when viewing the unit from the front. GP1 and GP3 models have 1/4" NPT female and EX1, EX3 & GP2 models have 1/8" NPT female gas connections.
g
Gas
Connections
IN OUT
g
Cable
Entries
g
Earthing
Point
Figure 30
For applications where the oxygen concentration is 90%
or above, any PTFE tape used must be unsintered. This
is to prevent an explosion due to conventional PTFE tape
XTP601 Cable Entries
acting as a potential fuel source.
Unsintered PFTE tape is available as an accessory from Michell Instruments (PTFE­TAPE-02).
4.4.2 Sample Gas Requirements
Samples must have a dew point at least 10°C less than the cell temperature (so as not to condense), be free from oil-mist and with particle size < 3m. NOTE: There is NO
filtration inside the analyzer.
Sample Inlet Pressure:
0 to 4 barg (0 to 58 psig)
Sample Flow Rate:
GP1 & GP3 models: 100 to 500 ml/min (0.2 to 1.06 scfh)
EX1, EX3 & GP2 Models: 270 to 330ml/min (0.54 to 0.66 scfh)
Ideally a flowmeter and needle valve would be placed in front of the analyzer and the vent would be open to the atmosphere.
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XTP601 User’s Manual
4.4.3 Calibration Gases
Cylinders of the appropriate Zero and Span gases should be available for installation and commissioning. Dependent on the specific duty of the analyzer, these gases may have a lead time of several weeks. See Section 3 for more information.
If you are having difficulty in finding a local gas supplier, please contact your local Michell representative for assistance.
4.5 Electrical Installation
4.5.1 Power Supply and Input/Output Signal
The XTP601 requires 24 V DC power input at a maximum start-up current of 1.5 A.
All versions will use a braid screened multi-core cable. Ideally, one cable for signals (PL4, PL5) and another cable for power (PL9) / relay contacts (PL1). Braid of cables must be well terminated at the cable glands. Wire sizes should be between 28 to 16 AWG.
INSTALLATION
The terminal blocks for the power supply, input signal and output signal are located underneath the lower PCB. NOTE: The terminal blocks are color co-ordinated to
match the connectors - make sure this color coding is adhered to.
Pin1 Pin1
Pin1
@
JMP3
@
PL5
Figure 31
PL9 PL4
JMP4
Terminal Block Locations
Pin1
PL1
@
Relays
@
J
4.5.2 Power Supply (PL9 - Green)
PIN 3 PIN 2 PIN 1
0 V N/C 24 V ±4 V
Michell Instruments 31
INSTALLATION
4.5.3 Signal Output
There are two 4-20mA linear signal output channels. Both are for oxygen concentration. One is fixed on the calibrated range of the unit and the second can be configured in the menu. NOTE: When the instrument is warming up (cell temperature
not stabilized) these outputs are factory set to 3.2 mA to indicate that the instrument is not ready.
The maximum mA output is approximately 20.5mA
The minimum mA output is approximately 3.8mA
The user can select the falut conditon to drive the mA output Low (3.2mA) or Hi (21.4mA).
4.5.4 Serial Output
The analyzer has Modbus RTU communications over RS485 protocol; please see Application Software CD for more details.
XTP601 User’s Manual
Type: Modbus RTU over RS485
RS485: 2 wire (plus ground), half duplex
Baud Rate: 9600
• Parity: None
Data bits: 8
Stop bits: 1
4.5.5 Analog (4-20 mA) Outputs and Communications (PL5 - Green)
Warning: Do not attempt to loop-power this instrument via the 4-20 mA output as this will irreversibly damage the main pcb.
PIN 7 PIN 6 PIN 5 PIN 4 PIN 3 PIN 2 PIN 1
RS485
GND
NOTE 1: Channel 1 is fixed range output over instrument range and Channel 2 is adjustable between 0-100%.
RS485
B
RS485
A
Ch2 O/P
-
Ch2 O/P
+
Ch1 O/P
Ch1 O/P
-
+
NOTE 2: For long cable lengths, a termination resistor of 120Ω is provided to aid in impedance matching of the communications cable. This is selectable via JMP3. A terminating resistor is simply a resistor placed at the extreme end or ends of a cable on an RS485 network to reduce effects of impedance mismatch. Impedance mismatch can cause reflections of data as it passes down the cable and the reflections could be large enough to cause data errors.
NOTE 3: The maximum loop load resistance for mA outputs is 550Ω
NOTE 4: the mA outputs are powered with a 24V excitation voltage.
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XTP601 User’s Manual
4.5.6 Alarm Relay Contacts (PL1- Black)
AL2 AL1
PIN 6 PIN 5 PIN 4 PIN 3 PIN 2 PIN 1
INSTALLATION
Alarm 2
C
Alarm 2
NO
Alarm 2
NC
Alarm 1
C
Alarm 1
NO
Type: SPCO (NO, NC and C)
Contact Rating, Max: 2 A, 250 V AC
Hysteresis is 0.03% O
2
AL1 and AL2 can be configured as OFF, LOW or HIGH
A low alarm switches on when % O
is below the set point and switches
2
off when % O2 is above the set point + Hysteresis
A high alarm switches on when % O
is above the set point and switches
2
off when % O2 is below the set point - Hysteresis
When the instrument is warming up (cell temperature not stabilized) both relays are OFF
4.5.7 Analog (4-20 mA) Inputs and Sensor Excitation Voltage (PL4 - Green)
Alarm 1
NC
PIN 6 PIN 5 PIN 4 PIN 3 PIN 2 PIN 1
Ch2
I/P
-
Ch2
I/P
+
Ch2
Exc.V
Ch1
I/P
-
Ch1
I/P
+
Ch1
Exc.V
The XTP601 features 2 input channels for 4-20 mA signal from external instruments such as pressure transmitters or other devices to compensate for pressure or background gas influence.
The input configured as
EXT SENS (External Sensor) can be viewed on the Secondary
Parameters Page under the heading EXT I/P (External Input).
NOTE 1: Channel 1 is External Compensation input and Channel 2 is External Sensor input.
NOTE 2: Excitation voltage = Same as power supply ±1 V if JMP4 connected across top 2 pins and 15 ±0.5 V (max 100 mA per channel) if JMP4 connected across bottom 2 pins.
Michell Instruments 33
INSTALLATION
4.5.8 Light Guide
The optional light guide can be fitted to the left hand cable entry. If this is required for the Hazardous Area version of the analyzer this must be specified at time of purchase order.
NOTE: Only 1 light guide can be fitted to each analyzer.
XTP601 User’s Manual
If fi tted in a Hazardous Area (EX) version of the XTP601
the light guide not be dismantled by the user. Dismantling
the Light Guide will invalidate the the certifi cation.
34 97313 Issue 5, May 2018
XTP601 User’s Manual
APPENDIX A
Appendix A
Technical Speci cations
Michell Instruments 35
APPENDIX A
XTP601 User’s Manual
Appendix A Technical Specifi cations
Performance
Measurement Technology Thermo-paramagnetic oxygen sensor Gas Process and non-condensing sample with particles <3m Measurement Range Select from 0-0.5% up to 0-50% and 20-100% up to 90-100%
Display Resolution 0.01% (0.1% for suppressed zero ranges)
Display Type Backlit LCD
Accuracy (excluding suppressed zero ranges)
Accuracy (for suppressed zero ranges 20/80/90-100%)
Response Time (T90) with HSR enabled
< ±1% of span or ±0.02% O
< +/-1% of Span or 0.2% O
< 15 seconds
Repeatability ±0.2% of span or 0.01% O Linearity ±0.5% of span or 0.05% O
whichever is greater
2
whichever is greater
2
whichever is greater
2
whichever is greater
2
Zero Stability ±0.25% of span per month Span Stability ±0.25% of span per month
Sample Flow Rate
GP1 and GP3: 100 to 500 ml/min (0.2 to 1.06 scfh) EX1, EX3 and GP2: 270 to 330 ml/min (0.6 to 0.7 scfh)
Sample Pressure 0.75 to 5 BarA (11 to 72.5 psiA)
Sample Temperature
5 to 55°C (+41 to +122°F) max (+45°C (+113°F) for standard cell)
Standard +50°C (+113°F)
Sample Cell Temperature
(Optional +55°C and +60°C (+131°F and +140°F) for ranges 0-0.5% up to 0-50% only.)
Analyzer is calibrated in the background gas of the process.
Background Gas
Standard gases are: N2, CO2, CH4, H2 & Biogas. Others available on request.
Electrical Input/Output
2 off 4-20 mA inputs
Analog Inputs
Analog Outputs 2 off 4-20 mA outputs (powered with 24V excitation voltage)
Output Ranges
Alarms
Datalogging
Digital Communications Modbus RTU over RS485 Protocol Power Supply 24 V DC; 1.5 A max
Cable Entries
One for an external sensor that can be displayed on the screen One to act as an active compensation for the process conditions
Primary range is set to the calibrated range of the instrument The second is user selectable 0-100%
2 off single pole changeover (SPCO)
relays for O2 concentration
(250 V, 5 A max) The user can use the digital communications to log the output
from the analyzer The unit will store 40 alarm points and the min/max O2 concentrations with date and time stamp
Analyzer is supplied with 3 x M20 cable entries. Cable glands, conduit entries and blanking plugs are available as accessories.
36 97313 Issue 5, May 2018
XTP601 User’s Manual
Operating Conditions
Ambient Temperature
APPENDIX A
5 to +55°C (+41 to +131°F)
Atmospheric Pressure
750mbar to 1250mbar
Mechanical Specifi cation
Warm Up Time < 25 minutes
Stabilization Time 5 minutes
Dimensions 234 x 234 x 172mm (9.2 x 9.2 x 6.7”) (w x d x h)
Weight 9.7kg (21.4lbs)
Wetted Materials
O-Ring Materials Viton, Silicone or Ekraz
Gas Connection
Ingress Protection IP66, NEMA 4X
316 & 430F stainless steel, boroscillicate glass, platinum, 3M 2216 plus O-ring
EX1, EX3 & GP2: 1/8" NPT (female) GP1 and GP3: 1/4" NPT (female)
Hazardous Area Certifi cation
ATEX II 2GD Ex d IIB+H2 T6 Gb
Ex tb IIIC T85°C Db IP66 IECEx Ex d IIB+H2 T6 Gb
Certification Codes
Temperature Ranges as per O-Ring type
Ex tb IIIC T85°C Db IP66 INMETRO Ex d IIB+H2 T6 Gb Ex tb IIIC T85°C Db IP66
TC TR Ex 1Ex d IIB+H2 T6 Gb cCSAus Class I, Division 1, Groups B C D, T6
Silicone: Ta = -40 to +55°C Viton: Ta = -15 to +55°C Ekraz: Ta = -10 to +55°C
The XTP601 process oxygen analyzer meets or exceeds all relevant clauses in BS EN 50104 : 2010 “Electrical apparatus for the detection and measurement of oxygen”.
Michell Instruments 37
APPENDIX A
A.1 Dimensions Ex version
XTP601 User’s Manual
11.5 mm (0.45'')
172 mm (6.77'')
195 mm (7.68'')
12.0 mm (0.47'')
11.5 mm (0.45'')
234 mm (9.21'')
172 mm (6.77'')
171 mm (6.73'')
195 mm (7.68'')
30 mm (1.18'')
9 mm (0.35'')
TY P
12.0 mm
(0.47'')
171 mm (6.73'')
50.5 MAX
172 mm (6.77'')
15.5 mm (0.61'')
70.0
REF
49 mm (1.93'')
44.0 mm
(1.73'')
35 mm (1.38'') 35 mm (1.38'')
1/8" NPT (SH OWN WITH FLAME ARRESTOR FITTED) 2 o
M20 3 o
NOTE 1: GP1 and GP3 models have 1/4" NPT female gas connections. EX1, EX3 and GP2 models have 1/8" NPT female gas connections.
NOTE 2: Fixing mounts are NOT symmetrical. This is to ensure correct orientation.
Figure 32
XTP601 Dimensional Drawings
38 97313 Issue 5, May 2018
XTP601 User’s Manual
APPENDIX B
Appendix B
Modbus Register Map
Michell Instruments 39
APPENDIX B
XTP601 User’s Manual
Appendix B Modbus Register Map
Compatible with XTP601 Firmware Version: V1:03
Addr Function Access Ranges/Resolution Type
0 Modbus Instrument Address (ID) R/W 1-127 A
1 Settings Register R/W 0-65535 B
2 Display Contrast / Brightness R/W 0-100% / 0-100%, 10% steps C
3
4 Chart Interval R/W 2-60 sec, in 2 sec intervals A
5 Spare
6 Alarm 1 (Lo alarm) Set point R/W
7 Alarm 2 (Hi alarm) Set point R/W
8 O2 Range Zero (Ch1 output zero) R 0.00 to O2 Range Span G
9 O2 Range Span (Ch1 output span) R O2 Range Zero to 100.00 G
10 CH1 comp coefficient 20% R/W 0.50-2.00 G
11 CH1 comp coefficient 40% R/W 0.50-2.00 G
12 CH1 comp coefficient 60% R/W 0.50-2.00 G
13 CH1 comp coefficient 80% R/W 0.50-2.00 G
14 CH1 comp coefficient 100% R/W 0.50-2.00 G
15 N2 VCOMP ADC (for ratio comp) R 0-8191 A
16 BACKG VCOMP ADC (for ratio comp) R 0-8191 A
17 BACKG ZERO (for zero offset value) R -10.00-10.00 % G
18 BACKG SPAN (for ratio gas value) R 0.00-100.00 % G
19 BACKG CAL VALUE (for ratio gas value) R 0.00-100.00 % G
20 CH2 Input (Ext Sensor) zero R/W See reg details F
21 CH2 Input (Ext Sensor) span R/W See reg details F
22 Alarm Configuration R/W See reg details
23 Cell Tempr Set point R 40-70 C A
24 PID Proportional Term R 1-20000 A
25 PID Integral Term R 1-500 A
26 PID Derivative Term R 1-100 A
27 HSR Var A (gain or multiplier) R 2-200 A
28 HSR Var B (rate of gain reduction) R 0-40 A
29 O2 Field Cal Reference 1 R/W
30 O2 Field Cal Actual 1 R/W -199.99-199.99 G
31 O2 Field Cal Reference 2 R/W
32 Pressure at calibration R 800.0-1200.0 mBar F
33 Atmos Press Offset R -100/+100mBar K
34 Spare
35 Bridge Pot Wiper Code R 0-1023 A
36 Gain Pot Wiper Code R 0-1023 A
37 O2 Field Cal Actual 2 R/W -199.99-199.99 G
38 Cal 02 Ref1 R 0.00-100.00 G
39 Cal 02 Ref2 R 0.00-100.00 G
Units Register (Tempr, Pressure, Ext Sens, Param, etc)
R/W See reg details D
Instrum range min Instrum range
max, 0.01
Instrum range min Instrum range
max, 0.01
Instrum range min to Instrum
range max + 20% of range, 0.01
Instrum range min to Instrum
range max + 20% of range, 0.01
G
G
G
G
40 97313 Issue 5, May 2018
XTP601 User’s Manual
APPENDIX B
Addr Function Access Ranges/Resolution Type
40 Cal 02 Ref3 R 0.00-100.00 G
41 Cal 02 Ref4 R 0.00-100.00 G
42 Cal 02 Ref5 R 0.00-100.00 G
43 Cal 02 ADC1 R 0-8191 A
44 Cal 02 ADC2 R 0-8191 A
45 Cal 02 ADC3 R 0-8191 A
46 Cal 02 ADC4 R 0-8191 A
47 Cal 02 ADC5 R 0-8191 A
48 mAINPUT1 4mA Cal point R 0-8191 A
49 mAINPUT1 20mA Cal point R 0-8191 A
50 mAINPUT2 4mA Cal point R 0-8191 A
51 mAINPUT2 20mA Cal point R 0-8191 A
52 mAOUTPUT1 4mA Cal point R 0-8191 A
53 mAOUTPUT1 20mA Cal point R 0-8191 A
54 mAOUTPUT2 4mA Cal point R 0-8191 A
55 mAOUTPUT2 20mA Cal point R 0-8191 A
56 CH2 output zero R/W O2 range min to 0-100%, 0.01 G
57 CH2 output span R/W
58 Last Cal Date DATE/MONTH R 1-31/1-12 J
59
60
61 Spare
62 Spare
63 Hours Of Operation R 0-65535 A
65 Set Clock HRS W 00-23 J
66 Set Clock MIN W 00-59 J
67 Set Clock DAY W 01-31 J
68 Set Clock MONTH W 01-12 J
69 Set Clock YEAR W 00-99 J
70 %O2 without HSR R -199.00-199.99% G
71 %O2 with HSR R -199.00-199.99% G
72 Cell Temperature R -99.9-99.9 or equiv in F or K F
73 PCB temperature (from MSP) R -99 to 99 C or equiv in F or K K
74 Atmos pressure R 0-1500mBar A
75 mA1 Input in % (comp signal) R 0.0-100.0% F
76 mA2 Input (ext sensor signal) R See Reg Details F
77 Status Flags register R 0-65535 I
78 Clock HOURS/MIN R 00-23 / 00-59 J
79 Clock SEC/DAY R 00-59 / 01-31 J
80 Clock MONTH/YEAR R 01-12 / 00-99 J
81 %O2 MINIMUM (stats) R -199.00-199.99% G
82 %O2 MAXIMUM (stats) R -199.00-199.99% G
83 VCOMP R 0-8191 A
Last Cal Date: Field or Factory (bit 15) / YEAR (bits0-3)
PCB Tempr Offset (for MSP430 Int Tempr only) – NOT USED in latest f/w
R 0=Factory, 1=Field / 0-99 J
R -100/+100 C K
CH2 output zero to instrum range
max, 0.01
G
Michell Instruments 41
APPENDIX B
Addr Function Access Ranges/Resolution Type
84 Firmware Version R 0.00-200.00 G
85 Live ADC 02 R 0-8191 A
86 Live ADC mA INPUT1 R 0-8191 A
87 Live ADC mA INPUT2 R 0-8191 A
88 Live ADC CellTempr R 0-8191 A
89 Live ADC Pressure R 0-8191 A
90 Live ADC PCB Tempr R 0-8191 A
91 %O2 without field cal correction R -199.00-199.99% G
92 Spare
93 Spare
94 Spare
95 Spare
96 Spare
97 Spare
98 Spare
99 Spare
XTP601 User’s Manual
Register Type A: Unsigned Integer
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
Unsigned integer. Range = 0 to 65535
Register Type B: Settings
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
Bit HEX Meaning
0 0001 Field Cal On
1 0002 Pressure Compensation On
2 0004 External Compensation On
4 0010 HSR On
5 0020 Display Limit 0-100% On
42 97313 Issue 5, May 2018
XTP601 User’s Manual
APPENDIX B
Register Type C: Display Parameters
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Display Brightness Display Contrast
r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
0-100 in 10% steps 0-100 in 10% steps
Register Type D: Units
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
Bits HEX Meaning (binary)
0, 1 0003 00=degC, 01=degF, 10=K
2, 3 000C Ext press unit, 00 = psia, 01=bara, 10=kPa
4 0010 Field cal type, 0=1 gas (offset), 1=2 gas
5 0020 Date format 0=Non US, 1=US
6 0040 SPARE
7,8,9,10 0780 SPARE
11,12,13 3800
14,15 C000 SPARE
Ext Sensor Parameter (000=none, 001=dewp, 010=tempr,
011=press, 100=other)
Register Type F: -2000.0 to +2000.0
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
Range = 0 to 40000 represents -2000.0 to +2000.0 Conversion: (RegValue – 20000)/10.0
For external sensor values
Dew point: -100/+20 degC, -148.0/+68.0degC, 173.0/293.0 K Tempr: -50.0/+100.0 degC, -58.0/+212.0 degF, 223.0/373.0 K Pressure: 0.0/44.1 psia, 0.0/3.0 barA, 0.0/304.0 kpa
Register Type G: -200.00 to +200.00
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
Range = 0 to 40000 represents -200.00 to +200.00 Conversion: (RegValue – 20000)/100.00
Michell Instruments 43
APPENDIX B
XTP601 User’s Manual
Register Type I - Status/Error
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
rrrrrrrrrrrrrrrr
Bit HEX Meaning Namur LED
0 0001
1 0002
2 0004 AL1 ON YELLOW 1 ON
3 0008 AL2 ON YELLOW 2 ON
4 0010
5 0020
6 0040
7 0080
8 0100
9 0200
10 0400
11 0800 N/A N/A
12 1000 N/A N/A
13 2000 N/A N/A
14 4000 Instrument is transmitter version (system) N/A
15 8000 N/A N/A
Displays O2HSR or O2 depending on setting
(system)
%O2 out of range (beyond calibration range,
e.g. 0-25%)
Ext Comp i/p signal error
(input < 3.6mA or > 21mA)
Ext sens. signal error
(input < 3.6mA or > 21mA)
Cell T not stable
(not within ± 0.5 degC of setpoint for
continuous period of 5 minutes)
Cell T sensor error
(cell tempr measures <-50 or >80°C)
Press sensor error
(Press sensor < 850 or >1100 mbar)
O2 sensor error
(Vcomp <=1 or >=8191)
PCB tempr too high
(PCB tempr > Cell tempr setpoint)
N/A
N/A
RED FLASH
(priority2)
RED FLASH
(priority2)
RED ON
(priority1)
RED ON
(priority1)
RED ON
(priority1)
RED ON
(priority1)
RED ON
(priority1)
44 97313 Issue 5, May 2018
XTP601 User’s Manual
APPENDIX B
Register Type J
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
eg Day
For reading each 8 bits represents a RTC value. For setting only the lower 8 bits are used for each RTC value.
Register Type K: -32767 to +32767
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
eg Month
Range = 0 to 65535 represents values Conversion: (RegValue – 32767)
Register Type L: Alarm Configuration
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
Bits Meaning
1, 0 00 = Alarm1 is Inactive (off)
01 = Alarm1 is a Low Alarm 10 = Alarm1 is a High Alarm
3, 2 00 = Alarm2 is Inactive (off)
01 = Alarm2 is a Low Alarm 10 = Alarm2 is a High Alarm
Michell Instruments 45
APPENDIX C
XTP601 User’s Manual
Appendix C
Hazardous Area Certifi cation
46 97313 Issue 5, May 2018
XTP601 User’s Manual
Appendix C Hazardous Area Certifi cation
The XTP601-EX Oxygen Analyzer is certified compliant to the ATEX Directive (2014/34/ EU) and IECEx for use within Zone 1 & 2 Hazardous Areas and has been assessed so by SIRA Certification (Notified Body 0518).
The XTP601-EX Oxygen Analyzer is certified compliant to the North American Standards (USA and Canada) for use within Class I, Division 1, Groups B, C and D Hazardous Locations and has been assessed so by cCSAus.
C.1 Product Standards
This product conforms to the Standards:
EN60079-0:2009 IEC60079-0:2007 EN60079-1:2007 IEC60079-1:2007 EN60079-31:2009 IEC 60079-31:2008 CSA C22.2 No 0-10 UL 916 CSA C22.2 No 30-M1986 (R 2007) UL 1203 CSA C22.2 No 142-M1987 (R 2009)
APPENDIX C
C.2 Product Certifi cation
This product is attributed with the product certification codes:
ATEX & IECEx II 2 GD Ex d IIB+H2 T6 Gb
Ex tb IIIC T85°C Db IP66
North American Class I, Division 1, Groups B, C, D
C.3 Global Certifi cates/Approvals
ATEX Sira12ATEX1042X IECEx SIR12.0013X cCSAus 2541173 TC TR Ex RU C-GB. 05.B.00152 INMETRO NCC 14.03166 X
These certificates can be viewed or downloaded from our website at: http://www.michell.com
C.4 Special Conditions
1. Cable entry holes shall be fitted with either an appropriately certified cable gland or appropriate certified blanking element. These shall provide and maintain a minimum enclosure ingress protection of IP66.
2. The maximum pressure associated with the process medium in the internal pipes shall be limited to 4 bar.
3. The maximum temperature associated with the process medium shall be limited to 55°C.
4. The flameproof joints of the flame arrestors & breather are not intended to be repaired.
Michell Instruments 47
APPENDIX C
C.5 Maintenance and Installation
The XTP601-EX must only be installed by suitably qualified personnel and in accordance with the instructions provided and the terms of the applicable product certificates.
Maintenance and servicing of the product must only be carried out by suitably trained personnel or returned to an approved Michell Instruments’ Service Center.
Flame paths are not intended to be repaired.
XTP601 User’s Manual
48 97313 Issue 5, May 2018
XTP601 User’s Manual
APPENDIX D
Appendix D
Quality, Recycling, Compliance
& Warranty Information
Michell Instruments 49
APPENDIX D
XTP601 User’s Manual
Appendix D Quality, Recycling, Compliance & Warranty Information
Michell Instruments is dedicated to complying to all relevant legislation and directives. Full information can be found on our website at:
www.michell.com/compliance
This page contains information on the following directives:
• ATEX Directive
• Calibration Facilities
• Conflict Minerals
• FCC Statement
• Manufacturing Quality
Modern Slavery Statement
Pressure Equipment Directive
• REACH
• RoHS2
• WEEE2
• Recycling Policy
Warranty and Returns
This information is also available in pdf format.
50 97313 Issue 5, May 2018
XTP601 User’s Manual
APPENDIX E
Appendix E
Analyzer Return Document
&
Decontamination Declaration
Michell Instruments 51
APPENDIX E
XTP601 User’s Manual
Appendix E Analyzer Return Document & Decontamination Declaration
'HFRQWDPLQDWLRQ&HUWL¿FDWH
IMPORTANT NOTE: Please complete this form prior to this instrument, or any components, leaving your site and being returned to us, or, where applicable, prior to any work being carried out by a Michell engineer at your site.
Instrument Serial Number Warranty Repair? YES NO Original PO # Company Name Contact Name
Address
Telephone # E-mail address Reason for Return /Description of Fault:
Has this equipment been exposed (internally or externally) to any of the following? Please circle (YES/NO) as applicable and provide details below
Biohazards YES NO Biological agents YES NO Hazardous chemicals YES NO Radioactive substances YES NO Other hazards YES NO Please provide details of any hazardous materials used with this equipment as indicated above (use continuation sheet
if necessary)
Your method of cleaning/decontamination
Has the equipment been cleaned and decontaminated? YES NOT NECESSARY Michell Instruments will not accept instruments that have been exposed to toxins, radio-activity or bio-hazardous
PDWHULDOV)RUPRVWDSSOLFDWLRQVLQYROYLQJVROYHQWV DFLGLFEDVLFÀDPPDEOHRUWR[LFJDVHVDVLPSOHSXUJH ZLWKGU\ JDVGHZSRLQW&RYHUKRXUVVKRXOGEHVXI¿FLHQWWRGHFRQWDPLQDWHWKHXQLWSULRUWRUHWXUQ
Work will not be carried out on any unit that does not have a completed decontamination declaration.
Decontamination Declaration
I declare that the information above is true and complete to the best of my knowledge, and it is safe for Michell personnel to service or repair the returned instrument.
Name (Print) Position
Signature Date
F0121, Issue 2, December 2011
52 97313 Issue 5, May 2018
XTP601 User’s Manual
NOTES
Michell Instruments 53
http://www.michell.com
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