Michell Instruments Promet I.S Specifications

Process Analyzers
Promet I.S.
Process Moisture Analyzer
Promet I.S. Process Moisture Analyzers are heavy duty, industrial hygrometer systems for measurement of high pressure, process gases and vaporized liquids on natural gas platforms and terminals, petrochemical plants and industrial gas manufacturing facilities. Promet I.S. combines Michell’s proven ceramic moisture sensor with sample conditioning system design engineering capabilities to provide a reliable and easy to operate, multi-channel on-line instrument for both
ammable and non-ammable gases.
Highlights
Simple, cost ecient operation and low-maintenance
• Immune to chemical attack from H2S, mercaptans and other sulphides
• Protected against glycol or other liquid contaminants
• Accurate direct dew-point measurement at process pressure up to 45 MPa (450 barg)
• Moisture range from ambient to ppb level with exhaustive list of hygrometric units, including key parameters of natural gas
Two 4-20 mA congurable outputs and digital Modbus RTU based communication.
• Assured calibration integrity traceable to NPL (UK) and NIST (USA)
• User programmable or real-time active pressure compensation for moisture content calculation
• Multichannel with up to 4 independent measurement channels
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Applications
• Natural gas production and processing
• Pipeline drying
Oshore export pipeline natural gas
• Transmission pipeline monitoring
• Fiscal metering of gas
• Gas storage facilities
Renery recycle gas – reformer and platformer
• LNG production processing and receiving terminals
Process Analyzers
Michell Promet I.S. Process Moisture Analyzer
Michell Promet I.S. is a rugged on-line instrument tailored to
customers’ specic application and technical requirements.
Measurements can be made across a wide range from -100 to +20°C dew point with an accuracy of ±1°C dew point and at process or pipeline pressures up to a maximum of 45 MPa.
The rack-mounted Promet I.S. Control Unit provides real­time two-line display of moisture content/dew point and pressure, user settable alarms together with analog output and digital communications, conveniently located in a safe area. Intrinsically safe sensors, with a sampling system, are installed in the hazardous zone to minimize sample transportation time and ensure fast response to process moisture changes.
The Control Unit in the multi-channel MCU format can also include moisture in liquid analysis function by combining with Liquidew I.S. Moisture in Liquid Analyzer.
Calibration integrity for accurate measurement
The Promet I.S. Ceramic Moisture Sensors are individually calibrated down to -100°C dew point/10 ppbV. This avoids the common problems associated with other trace moisture solution providers of lack of calibration integrity at trace moisture levels together with low end drift to the dry and failing to respond to increase in process moisture condition after extended period of ‘desiccation’.
All Michell moisture probe calibrations are traceable to the humidity standards of leading international metrology institutes, NPL (UK) and NIST (USA), so assuring correct measurement of the moisture in your process.
Measurements at line pressure made easy
The Promet I.S. features moisture content calculation with user input analysis pressure but, in applications where pressure varies, the real-time pressure sensor signal provides more accurate, active compensation for moisture content conversion. (Pressure sensor optional.)
Features
Multi-Channel Unit
Reliable measurement
Michell’s process industry-proven moisture sensor used in the Promet I.S. is exceedingly durable. Chemically inert materials coupled with physical resilience provide long-term reliable service in process measurements of up to 45 MPa, enabling measurement directly at process/pipeline pressure. The sensor is protected against glycol and other process borne liquid contaminants as well as immune to chemical attack from H2S, mercaptans and other sulphides.
Easy to use with complete functionality
The 19” sub-rack mounting Promet I.S. Control Unit is simple to operate. The bright alphanumeric LED display with optional live pressure compensation provides unit conversions from dew point to an exhaustive list of moisture content units, so the
user has exibility to select the preferred hygrometric unit. The conversion method is for ideal gases and also specic to natural
gas, using either the long established IGT Research Bulletin No. 8 or the more recently published ISO 18453, to customer order preference.
The front panel interface, enables the user to scroll through
the set-up menus to easily congure the analyzer to their
own requirements. Four user-adjustable alarm points and two analog 4-20 mA outputs are provided as well as a digital RS485 RTU for connection to external devices.
Superior measurement stability
To ensure continuous optimum performance, the Promet I.S. sampling system is internally temperature controlled. This
greatly reduces the eect of potential temperature variations
that would otherwise introduce transitional adsorption and
desorption eects in the sampling system components
and result in erroneous measurements during periods of temperature change. Best practice also dictates that sample line tubing should be maintained at an elevated temperature, so for customer convenience, self limiting heated tube bundle is available as a factory option for Promet I.S. sampling system.
Certied intrinsically safe
Promet I.S. sensors and sampling systems are designed for
ammable and non-ammable gas within hazardous areas. ATEX certied by EECS for use in hazardous areas to II 1G EEx
ia IIC T4. Complete packages conforming to NEC Class 1 Div
1 or IECEx certications are also available. Promet I.S. carries
GOST pattern approval and GOST Ex.
Simple to maintain with a sensor calibration exchange program
For Promet I.S., calibration maintenance is simple. The unique
Michell Calibration Exchange Service oers fast, world-wide delivery of replacement ceramic sensors certied traceable to
metrology standards of NPL and NIST. As the calibration data for the sensor is factory programmed into on-board non-volatile memory, no programming or data input is required by the user to complete the calibration process. Fitting a Calibration Exchange Sensor renews the calibration, with minimal down­time. The Calibration Exchange Service facilitates a professional, scheduled user QA programme at a lower cost than a traditional ‘return to manufacturer’ recalibration service.
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Process Analzyers
Permeable Gold film
Hygroscopic Mono-layer
Base Electrode
Ceramic Substrate
Moisture Molecules
Advanced Sensor Technology
Flexible conguration. Total analyzer system tailored to specic customer requirements
Promet I.S. is available in a multi-channel format (MCU). This MCU enables up to four measurement channels within a single 19” sub-rack unit. The Promet I.S. channels can be combined together with a sister product for moisture in liquid analysis, Liquidew I.S., into an MCU to enable both gas and liquid samples measurement with a single analyzer system. With the MCU, each measurement channel functions totally independently, so
that any maintenance on one channel will not aect the others.
Customers can also order blank channels for future expansion.
The Promet I.S uses the rugged Easidew PRO I.S. sensor, allowing the transmitter to be installed directly outdoors.
Best practice sampling systems
The design of the Promet I.S. Premium Sampling System has drawn on Michell’s 35 years of expertise in on-line process gas
analysis. There are two core congurations:
• The Natural Gas Processing and Transmission Sampling
System uses the most advanced ltration techniques with microporous membrane and continuous by-pass ow to
remove and dispose of all liquid phase contaminants. A glycol adsorption cartridge removes residual glycol vapour carried over from the dehydration process.
Promet I.S. utilizes Michell Ceramic Moisture Sensor, oering
unrivalled reliability and performance with more than 1,000 installations in natural gas and petrochemical sites world-wide.
The Michell State-of-the-art thick- and thin-lm semiconductor
technology produces an exceedingly durable sensor, with superior measurement sensitivity to 10 ppbV moisture content and high-pressure capability up to 45 MPa (450 barg).
Unlike older aluminium-oxide technologies, the inherent immunity to pressure shock of the Ceramic Sensor completely avoids any risk of sensor failure at commissioning or shut­down, whilst the unique inert nature of the sensor gives unrivalled long-term resistance to chemical attack, even in extremely sour gas with percentage level H2S concentrations. The microprocessor electronics unit in the sensor stores the sensor calibration data and provides a stable linear 4-20 mA output over the wide dynamic °C dew-point range. All Michell Ceramic Moisture Sensors provide up to 1°C accuracy and excellent long-term stability in process applications. The unique Michell Calibration Exhange service enables all our
customers worldwide to maintain traceable certied calibration
of our process moisture analyzers at modest cost and with minimal spare stock and down-time.
The Ceramic Sensor responds to the partial pressure of water vapor in the gas being measured, which is directly related to the dew-point temperature. Every Promet I.S sensor is calibrated against fundamental dew-point measurement systems in Michell’s world class laboratory, which is internationally accredited and directly traceable to both NPL (UK) and NIST (USA) base standards.
• The Trace Moisture in Hydrocarbon Gas Sampling System is for trace moisture measurement after the molecular sieve dehydration process which is also suitable for many other monitoring applications at ppm and sub-ppm levels
in renery gases and critical petrochemical processes.
A minimalist approach to the sampling system design is essential to ensure best dynamic response to process
moisture variations. A particulate lter and isolation valve
are the only components prior to the sensor.
Permeable Gold film
Hygroscopic Mono-layer
Base Electrode
Ceramic Substrate
Moisture Molecules
Structure of the Michell Ceramic Moisture Sensor
Promet I.S Sampling system
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Operation of the Michell Ceramic Moisture Sensor
Process Analyzers
Technical Specications
Sensors
Sensor technology Michell Ceramic Moisture Sensor
Sensor version Easidew PRO I.S.
Measurement range -100 to +20°Cdp
Calibration range -100 to +20°Cdp
Calibration Traceable to British (NPL) and American
Accuracy Dew point: ±1°C between –60 and +20°Cdp
Resolution 0.1°C between +20 and -100°Cdp
Analysis pressure Up to 45 MPa (450 barg)
Operating temperature -40 to +60°C
Sample ow rate 1 to 5 Nl/min
Optional pressure sensor 0-138 barg (other ranges available)
(NIST) National Humidity Standards
Moisture content: ±10% of reading Dew point: ±2°C between -60.1 and -100°Cdp
Accuracy: ±0.25% FS
Certication
Hazardous area
certication
Pattern approval GOST-R, GOST-K
ATEX: II 1 G Ex ia IIC T4 Ga (–20°C to
+70°C)
IECEx: Ex ia IIC T4 Ga (–20°C to +70°C)
TC TR: 0Ex ia IIC T4 Ga (–20°C to +70°C)
FM: Class I, Division 1, Groups A B C D, T4
CSAUS: Class I, Division I Groups A B C D, T4
C
Control Unit
Display Two line 6-digits LED, displaying moisture
Analogue output Two 4-20 mA (max. load 500 Ω) one output
Digital output RS485 Modbus RTU
Display mode Moisture content (ppmV)
Pressure compensation Fixed value (user programmed) or dynamic
content / dew point (user toggle) and analysis pressure
congured for parameter, unit and range.
Second output set for sample pressure.
Moisture content in natural gas (ppmV, LBMMSCF, mg/m³) Dew point (°C or °F) Pressure (psig, barg)
input from optional pressure sensor
Display resolution 0.1°Cdp, 0.1°Fdp, 0.1-0.001 ppmV ideal gas
Alarms Four alarm relays. Control action and setpoint
I.S. barriers Galvanic isolation type, integrated to Control
Power supply 85-265 V AC 50/60Hz or 10-72 V DC
Interconnection cable General instrument type, twisted pair,
Enclosure 19” sub rack unit
Operating environment Indoor, safe area, 0 to +50°C, < 90% RH
(adjustable), 0.01 ppmV natural gas, 0.01 mg/m³, 0.01 LBMMSCF, 1 psig, 0.1 barg
are user programmable Two Form C contacts rated 10 A, 240 V AC or 8 A, 24 V DC. Non-inductive load Two Form A contacts rated 5 A, 240 V AC or 4 A, 24 V DC. Non-inductive load
Unit
10 W max. power consumption
screened, single pair (two pairs with pressure sensor)
Dimensions 132 x 483 x 375mm (h x w x d) (100mm minimum clearance depth for cables and vents)
Premium Sampling Systems
Enclosure 304 stainless steel (EN1.4301) enclosure;
Enclosure mounting Stainless steel wall mounting brackets
Enclosure ingress protection
Enclosure temperature control
Heater power supply 110/120 or 220/240/255 V AC, 47/63 Hz.
Operating environment Shaded position, on or o shore, -20 to
Option for complete enclosure in 316 stainless steel (EN1.4401); All xtures
stainless steel; Galvanised steel internal mounting plate; Open panel version available for indoor installation
Dimensions 800 x 600 x 300mm (h x w x d)
IP66
Heater/thermostat options for xed set-point
+20°C or adjustable set-point range 0 to control 50°C
Power consumption 100 W max.
+50°C (-40 to +60°C max transient)
Enclosure cooling option recommended for climatic ambient > +45°C
Michell Instruments 48 Lancaster Way Business Park, Ely, Cambridgeshire, CB6 3NW Tel: +44 1353 658000, Fax: +44 1353 658199, Email: uk.info@michell.com, Web: www.michell.com/uk
Michell Instruments adopts a continuous development programme which sometimes necessitates specication changes without notice. Issue no: Promet I.S_97150_V5_UK_0719
© 2019 Michell Instruments
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