Michell Instruments MDM300-IS Operating Manual
MDM300 I.S.
Advanced Dew-Point Hygrometer
User’s Manual
- I.S.
97213 Issue 5
October 2017
Please fi ll out the form(s) below for each instrument that has been purchased.
Use this information when contacting Michell Instruments for service purposes.
Hygrometer
Code
Serial Number
Invoice Date
Location of Instrument
Tag No
Hygrometer
Code
Serial Number
Invoice Date
Location of Instrument
Tag No
Hygrometer
Code
Serial Number
Invoice Date
Location of Instrument
Tag No
- I.S.
MDM300 I.S.
Advanced Dew-Point Hygrometer
(for use in hazardous areas)
For Michell Instruments' contact information please go to
www.michell.com
© 2017 Michell Instruments
This document is the property of Michell Instruments Ltd. and may not be copied or
otherwise reproduced, communicated in any way to third parties, nor stored in any Data
Processing System without the express written authorization of Michell Instruments Ltd.
MDM300 I.S. User’s Manual
Contents
Safety ...............................................................................................................................vii
Electrical Safety .........................................................................................................vii
Pressure Safety ........................................................................................................... vii
Toxic Materials ............................................................................................................vii
Repair and Maintenance ..............................................................................................vii
Calibration .................................................................................................................. vii
Safety Conformity .......................................................................................................vii
Abbreviations .................................................................................................................... viii
Warnings .......................................................................................................................... viii
1 INTRODUCTION ................................................................................................1
1.1 Controls and Indicators ....................................................................................... 3
1.2 Function Keys ..................................................................................................... 5
1.2.1 Enter Key ..................................................................................................... 5
1.2.2 Up () and Down () Keys ........................................................................... 5
1.2.3 Right () Key ............................................................................................... 5
1.2.4 Left () / Escape Key .................................................................................... 5
1.3 Instrument Display ............................................................................................. 6
1.3.1 Display Units................................................................................................. 7
1.3.2 Status Display Indications .............................................................................. 8
2 INSTALLATION ..................................................................................................9
2.1 Safety ................................................................................................................ 9
2.2 Unpacking the Instrument ................................................................................... 9
2.3 MDM300 I.S. Accessories .................................................................................. 10
2.4 Operational Requirements ................................................................................. 12
2.4.1 Environmental Requirements – MDM300 I.S. Instrument ................................ 12
2.4.2 Charger Electrical Requirements ................................................................... 12
2.5 Instrument Gas Connections ............................................................................. 12
2.5.1 Gas Inlet /Outlet Fittings ............................................................................. 13
2.6 Connect External Sensors .................................................................................. 14
2.6.1 Set up External Sensor Interface .................................................................. 15
2.6.2 Entering User Pressure ................................................................................ 15
2.7 Battery Charging .............................................................................................. 16
3 OPERATION ....................................................................................................18
3.1 Preparation for Operation .................................................................................. 18
3.2 Instrument Start-Up ........................................................................................ 19
3.3 Overall Menu Structure and Operation................................................................ 20
3.3.1 SET-UP Menu .............................................................................................. 20
3.3.2 Chart Page ................................................................................................. 20
3.4 SET-UP Menu Parameters .................................................................................. 22
3.4.1 SETTINGS .................................................................................................. 22
3.4.2 LOGGING ................................................................................................... 23
3.4.3 BLUETOOTH ............................................................................................... 24
3.4.3.1 Bluetooth Pairing Procedure ................................................................... 25
3.4.4 EXTERNAL (Sensor Interface) ..................................................................... 26
3.4.5 CLOCK ....................................................................................................... 27
3.4.6 HMI ........................................................................................................... 28
3.4.7 INFO .......................................................................................................... 29
3.4.8 CHART Page ............................................................................................... 29
3.4.9 LOG FILES Page .......................................................................................... 30
3.4.10 LOGS Page ................................................................................................. 30
3.4.11 CALIBRATION ............................................................................................. 31
3.5 Default Parameters ........................................................................................... 32
iv 97213 Issue 5, October 2017
MDM300 I.S. User’s Manual
3.6 Guide to Measurement and Sampling ................................................................. 33
3.6.1 Measuring at Atmospheric or System Pressure .............................................. 34
3.6.2 Measurement Guide .................................................................................... 35
3.6.3 Conditional Sensor Purge ............................................................................. 37
3.7 Battery Management ........................................................................................ 37
3.7.1 Battery Troubleshooting ............................................................................... 37
4 GOOD MEASUREMENT PRACTICE .....................................................................38
4.1 Sampling Hints ................................................................................................. 39
5 APPLICATION SOFTWARE ................................................................................42
6 CALIBRATION ..................................................................................................43
6.1 Traceability ...................................................................................................... 43
6.2 Calibration Method ........................................................................................... 44
6.3 Calibration Correction Method ........................................................................... 45
7 SHIPPING .......................................................................................................46
Appendices
Appendix A Technical Specifi cations .............................................................................. 48
A.1 Dimensions ................................................................................. 49
Appendix B Datalog Status Display ............................................................................... 51
Appendix C Hazardous Area Certifi cation ...................................................................... 54
C.1 Product Standards ....................................................................... 54
C.2 Product Certifi cation .................................................................... 54
C.3 Global Certifi cates/Approvals ........................................................54
C.4 Input Terminal Parameters .......................................................... 54
C.5 Special Conditions of Use ............................................................. 55
C.6 Maintenance and Installation ........................................................ 55
Appendix D FCC Declaration .........................................................................................57
Appendix E Quality, Recycling & Warranty Information ...................................................59
Appendix F Return Document & Decontamination Declaration ........................................ 61
Michell Instruments v
MDM300 I.S. User’s Manual
Figures
Figure 1 MDM300 I.S. Advanced Dew-Point Hygrometer .............................................2
Figure 2 User Connections, Controls and Indicators ....................................................3
Figure 3 Instrument Display .....................................................................................6
Figure 4 Packing Method ..........................................................................................9
Figure 5 Gas Port Adaptors ....................................................................................10
Figure 6 Accessories .............................................................................................. 11
Figure 7 Bonded Seal Fitting ..................................................................................13
Figure 8 Gas Coupling Examples for Atmospheric Pressure Measurement ...................13
Figure 9 MDM300 I.S. Remote Sensor Interface .......................................................14
Figure 10 External Sensor Connection .......................................................................14
Figure 11 Typical External Dew-Point Display .............................................................15
Figure 12 Battery Charger Connection ......................................................................16
Figure 13 Start-Up Sequence ...................................................................................19
Figure 14 Menu Structure ........................................................................................21
Figure 15 SETTINGS Page ........................................................................................22
Figure 16 LOGGING Page .........................................................................................23
Figure 17 BLUETOOTH Page ....................................................................................24
Figure 18 Typical Bluetooth Pairing Sequence ............................................................25
Figure 19 EXTERNAL SET-UP Page ............................................................................26
Figure 20 CLOCK Page .............................................................................................27
Figure 21 HMI Page .................................................................................................28
Figure 22 INFO Page ............................................................................................... 29
Figure 23 CHART Page .............................................................................................29
Figure 24 LOG FILES Page ....................................................................................... 30
Figure 25 LOGS Page ...............................................................................................30
Figure 26 CALIBRATION Page ..................................................................................31
Figure 27 Easi-Fit Sample Kit MDM300 Panel-Mount Sampling System ......... 33
Figure 28 Large and Small Orifi ce Fitting ...................................................................34
Figure 29 Typical Application Software Screen ...........................................................42
Figure 30 Typical 7-point Calibration Certifi cate .........................................................43
Figure 31 Calibration Menu Page ..............................................................................45
Figure 34 Instrument Packing Details ........................................................................ 46
Figure 35 Dimensions - MDM300 I.S. ........................................................................49
Figure 36 Current Datalog File Display ......................................................................51
Figure 37 MDM300 I.S. Status Register ..................................................................... 51
Figure 38 MDM300 I.S. Status Register (Hex 28) .......................................................51
Tables
Table 1 Controls and Indicators ................................................................................4
Table 2 Instrument Display Descriptions ...................................................................6
Table 3 Adaptor Fittings ......................................................................................... 12
Table 4 SETTINGS Parameters ...............................................................................22
Table 5 LOGGING Parameters ................................................................................ 23
Table 6 BLUETOOTH Parameters ............................................................................ 24
Table 7 EXTERNAL Sensor Parameters ....................................................................26
Table 8 CLOCK Parameters .................................................................................... 27
Table 9 HMI Parameters ........................................................................................ 28
Table 10 MDM300 I.S. Default Parameters ................................................................ 32
Table 11 MDM300 I.S. Measurement Procedures ....................................................... 35
Table 12 Example Of Calibration Run Readings .......................................................... 44
Table 13 Status Register Flags ................................................................................. 52
vi 97213 Issue 5, October 2017
MDM300 I.S. User’s Manual
!
!
!
Safety
The manufacturer has designed this equipment to be safe when operated using the procedures
detailed in this manual. The user must not use this equipment for any other purpose than that
stated. Do not apply values greater than the maximum value stated.
This manual contains operating and safety instructions, which must be followed to ensure the safe
operation and to maintain the equipment in a safe condition. The safety instructions are either
warnings or cautions issued to protect the user and the equipment from injury or damage. Use
competent personnel using good engineering practice for all procedures in this manual.
Electrical Safety
The instrument is designed to be completely safe when used with options and accessories supplied by
the manufacturer for use with the instrument. The instrument is powered by an internally mounted
rechargeable battery - this battery should never be allowed to fully discharge. The input power
supply voltage limits for the battery charger supplied with the instrument are 100 to 240 V AC, 50/60
Hz.
NOTE: No other battery charger unit, other than that supplied with the instrument
should be used.
NOTE: Do not allow the battery to fully discharge.
Pressure Safety
DO NOT permit pressures greater than the safe working pressure to be applied to the instrument.
The specifi ed safe working pressure (SWP), for this instrument is 350 barg (5076 psig).
Toxic Materials
The use of hazardous materials in the construction of this instrument has been minimized. During
normal operation it is not possible for the user to come into contact with any hazardous substance
which might be employed in the construction of the instrument. Care should, however, be exercised
during maintenance and the disposal of certain parts.
Repair and Maintenance
The instrument must be maintained either by the manufacturer or an accredited service agent. Refer
to www.michell.com for details of Michell Instruments’ worldwide offi ces contact information.
Calibration
The recommended calibration interval for the MDM300 I.S. is 12 months. The instrument should be
returned to the manufacturer, Michell Instruments Ltd., or one of their accredited service agents for
re-calibration.
Safety Conformity
This product meets the essential protection requirements of the relevant EU directives. Further
details of applied standards may be found in Appendix F.
Michell Instruments vii
Abbreviations
The following abbreviations are used in this manual:
AC alternating current
atm pressure unit (atmosphere)
barg pressure unit (=100 kP or 0.987 atm) gauge
bara bar absolute
°C degrees Celsius
°F degrees Fahrenheit
K Kelvin (absolute temperature)
COM common
DC direct current
ft foot (feet)
Hz Hertz
kg kilogram(s)
lb pound
Nl/min liters per minute
m meter(s)
mA milliampere
Mb megabytes
max maximum
min minute(s)
mm millimeter(s)
MPa megapascal
No. number
PIN personal identification number
ppm
parts per million (by volume)
V
ppm
parts per million (by weight)
W
psig pounds per square inch
scfh standard cubic feet per hour
SWP safe working pressure
sec second(s)
V volts
MDM300 I.S. User’s Manual
Warnings
The following general warning listed below is applicable to this instrument. It is repeated
in the text in the appropriate locations.
Where this hazard warning symbol appears in the following
sections it is used to indicate areas where potentially
hazardous operations need to be carried out.
viii 97213 Issue 5, October 2017
MDM300 I.S. User’s Manual
1 INTRODUCTION
The MDM300 I.S. Advanced Dew-Point Hygrometer is a portable instrument designed for online measurement of moisture content in non-corrosive gases in hazardous areas, over
an operational range of
The instrument is independently assessed and certificated as being intrinsically safe and
fully compatible with safe operation within defined Zone 0 hazardous areas.
The instrument is contained within a steel fiber-loaded high-impact polyamide 6 case,
sealed to IP66 / NEMA4 standard and is powered by an internally mounted Nickel
Metal Hydride (NiMH) battery, designed to typically provide 24 hours continuous use
between charges. Continuous battery charge status indication is provided. Additional
battery status information is provided by a battery indicator icon, in addition to a warning
beep and Shutdown Mode.
The MDM300 I.S. is fitted with an internally mounted ceramic sensor, which is enhanced
for a quicker response to dew points as dry as -75°Cdp (-103°Fdp).
-100 to +20°C (-148 to +68°F).
INTRODUCTION
The MDM300 I.S. can also be used to read the dew-point signal from a Michell
Instruments’ Easidew I.S. transmitter. To do this, the MDM300 I.S. Remote Sensor
Interface is used to connect to the Easidew I.S. transmitter.
No other sensor can be connected to the MDM300 I.S.
A graphical display presents the dew-point data in large format characters and
simultaneously provides a primary display of real time dew-point readings and a
secondary display, in smaller characters, for the external sensor input. If no external
input is programmed, gas temperature (measured by the internal sensor) is displayed
by default.
A fully programmable, real-time, datalogging facility is provided which has an internal
memory capacity of 8Mb, capable of storing up to 10,000 logs per file (typically giving
a maximum of 64 log files).
A Bluetooth, wireless, communication system is provided, giving access to a dedicated,
PC based, MDM300 I.S. Software Application Package which provides the facility for
handling the logged data files and uploading and downloading instrument parameters.
A user-friendly operator interface provides easy access to all levels of the instrument’s
functionality.
An easy-to-follow calibration routine is built into the instrument’s software.
Michell Instruments 1
INTRODUCTION
Two versions of the instrument are available, an MDM300 (standard) version and an
MDM300 I.S. (intrinsically safe) version.
This manual covers the MDM300 I.S. version only.
For information about the MDM300 contact your local Michell Instruments’ representative
(contact information at www.michell.com).
MDM300 I.S. User’s Manual
- I.S.
Figure 1
MDM300 I.S. Advanced Dew-Point Hygrometer
(for use in hazardous areas)
2 97213 Issue 5, October 2017
MDM300 I.S. User’s Manual
1.1 Controls and Indicators
The controls and indicators associated with the MDM300 I.S. instrument are located on
the front panel of the instrument.
Connections to the MDM300 I.S. dew-point hygrometer, comprising the gas ports,
battery charger input connector and input connector for the external sensor are all made to
the top panel.
INTRODUCTION
Figure 2
operational functions.
shows the layout of these controls and Table 1 describes their respective
2
- I.S.
1
- I.S.
7
Figure 2
Michell Instruments 3
6
5
4
3
User Connections, Controls and Indicators
INTRODUCTION
!
!
!
Item Panel Description
MDM300 I.S. User’s Manual
1 Front
2 Front
3Top
4 Top Gas Output port. Refer to Section 2.5.
5 Top Gas Input port. Refer to Section 2.5.
Function keys. Refer to Section 1.2 for the details of these
keys.
Instrument display, partitioned to show 3 main panels:
The primary display shows internal sensor parameters.
The secondary display indicates the external sensor
parameter.
The status display area shows icons representing battery
charge state, initialization in progress, data logging in
progress, keyboard lock status and keyboard beep status.
Instrument ON/OFF switch.
NOTE: The instrument does not need be switched ON
in order to charge the internal NiMH battery.
Analog input connector for external sensor.
By default, this signal is displayed in the secondary display
area but may be confi gured to be displayed as the primary
display.
6Top
7 Top
If no external input is selected, the internal sensor
temperature is shown, on the secondary display, by default
(refer to Section 3.4.6).
NOTE: The hinged rubber protection cover should be
kept closed when the connector is not in use.
Socket for connection of battery charger
secured cover).
The secured cover should be kept screwed on when the
connector is not in use.
(located behind
Connection to the battery charger should
always be made in a safe area - never in a
hazardous area environment
ONLY USE THE CHARGER PROVIDED
Table 1 Controls and Indicators
Never allow the battery to fully discharge
4 97213 Issue 5, October 2017
MDM300 I.S. User’s Manual
1.2 Function Keys
The function keys, located on the front panel, are used to select operations from the
menus and to select and enter parameter variables within those menu levels.
The function key described is shaded darker and the operation of the keys is as follows:
1.2.1 Enter Key
The Enter key is used within the menus to highlight and select
options and to accept entered values.
Operation of this key from the Main Display causes the Passcode
entry page (for entry to the SET-UP Menu) to be displayed.
1.2.2 Up () and Down () Keys
Within the SET-UP Menu and sub-menus these and keys are
used to scroll down and highlight options.
INTRODUCTION
Within sub-menu levels requiring the entry of alpha numeric values,
these keys are used to change the values. Pressing the key once
increases or decreases the selected field by one step. Pressing and
holding the key will cause the selected field to be continuously
increased or decreased until the key is released.
1.2.3 Right () Key
Within sub-menu levels requiring the entry of alpha numeric
values, this key is used to shift the insertion point right in the
file name entry field.
From the Main Display, pressing this key moves to the Chart
Page.
From the Chart Page, pressing this key moves to the Logging
Pages.
1.2.4 Left () / Escape Key
Within sub-menu levels requiring the entry of alpha numeric values,
this key is used to shift the insertion point left in the file name
entry field. As the insertion point is shifted to the left, the entry at
the former position is deleted.
Within any menu or sub-menu level, pressing this key escapes
to the previous menu above the current level.
Michell Instruments 5
INTRODUCTION
1.3 Instrument Display
MDM300 I.S. User’s Manual
The graphics display and the associated function keypad (
interface of the equipment.
after the instrument’s initialization period has completed.
Table 2 details the elements of the display:
Figure 3
shows all the elements of a typical display page
Dewpoint Internal
°C
6.9
12.7
°C Temp.
Measurement in progress
Figure 3
Item Description
Secondary display
1
Shows reading from external sensor, if confi gured; or internal temperature if
external sensor is not confi gured (refer to Section 3.4.6).
Battery charge indicator icon
Flashes when the battery needs charging. A warning beep sounds when the
2
battery charge level is critical - followed immediately by Shutdown Mode.
NOTE: The icon becomes animated when the charger is connected.
Keyboard beep indicator
3
Indicates that the keyboard beep is switched on.
Keyboard lock indicator
4
Indicates that the keyboard is locked.
Datalog status indicator
5
Indicates that logging is enabled and running.
Sensor initializing indicator
Indicates that the initialization process is in progress and that the sensor heating
6
is on. The presence of this symbol is accompanied by
status message.
Primary display
During normal operation, the internal sensor readings are shown in the
7
primary display. If the external sensor has been confi gured then this reading
can be shown in this display (refer to Section 3.4.6).
8 Status message display area
Displays status and error messages.
Instrument Display
Figure 2),
form the operator
12346785
Initializing internal sensor
Table 2 Instrument Display Descriptions
6 97213 Issue 5, October 2017
MDM300 I.S. User’s Manual
1.3.1 Display Units
The instrument can display the measured reading in the following units:
Absolute Humidity
INTRODUCTION
• lb/MMscf
• g/m
3
• g/m3 NG
Moisture Content
• ppmV NG
• ppmV
• ppmW (AIR, USER, H
Dew Point
• °C
• °F
• K
Relative Humidity (%)
Mixing Ratio
• g/kg (AIR, USER, H
2
, SF6, CO2 or N2)
2
, SF6, CO2 or N2)
To toggle between displayed units, press either the or key.
Michell Instruments 7
INTRODUCTION
1.3.2 Status Display Indications
‘Initializing Internal Sensor’
This is displayed immediately after the instrument has been powered up, and indicates
that the sensor is being heated up to accelerate equilibrium with the moisture in the
sample gas. This has the effect of drying the sensor out, and results in the ‘undershoot’
seen in the first stage of the measurement process.
‘Measurement in Progress’
This is displayed after the sensor initialization has finished, and indicates that the
sensor is running through the following initial measurement procedure:
1. Undershooting the dew-point
2. Making a first estimate
3. Running a QRA (Quick Response Algorithm), if necessary
MDM300 I.S. User’s Manual
Once the message has disappeared, this indicates that the instrument has finished its
accelerated approach to the actual dew point. Depending on the conditions, it may
continue to respond for a number of minutes more, before settling on (or tracking) the
actual measured dew point.
Other Status Display Indications
Internal sensor
error
Internal thermistor
error
External sensor
error
Battery low
Battery low -
recharge now
Log nished
Internal sensor not
found
Default CONFIG le
used
Dew-point reading out of range (> +30 / < -120°C)
Sensor internal temperature reading out of range (> +100 /
< -40°C) or
Thermistor fault
External Sensor Input out of range (< 4 mA / > 20 mA)
Battery level low - recharge as soon as possible
Battery level critical - recharge immediately
Log fi le has reached the maximum of 10,000 logs and logging has
been stopped
Could not detect internal sensor on power up
Confi g. fi le missing, new fi le created and default settings used
8 97213 Issue 5, October 2017
MDM300 I.S. User’s Manual
!
MDM300 I.S.
Advanced Dew-Point Hygrometer
User’s Manual
- I.S.
97213 Issue 4
September 2012
2 INSTALLATION
2.1 Safety
It is essential that the installation of the electrical and
gas supplies to this instrument be undertaken by qualifi ed
2.2 Unpacking the Instrument
The MDM300 I.S. instrument is packed into a standard box and the method of unpacking
is shown below:
INSTALLATION
personnel.
4
3
00000 Issue 1 October 08
00000 Issue 1
October 08
- I.S .
12
Figure 4
Packing Method
1. Open the box (1) and unpack carefully.
2. Remove the MDM300 I.S. (2), the user’s manual (3) and the accessories
box (4).
3. Save all the packing materials for the purpose of returning the instrument
for re-calibration or any warranty claims.
4. If the optional carry bag has been ordered it will be located underneath
the foam insert, in a cardboard box.
Michell Instruments 9
INSTALLATION
2.3 MDM300 I.S. Accessories
MDM300 I.S. User’s Manual
The accessories for the MDM300 I.S. are shown in
as standard and item 8 is optional. Please check that all the standard components are
present after unpacking. Report any shortages immediately.
1. Calibration certificate
2. User’s manual
3. Charger unit
4. Country specific mains lead
5. Gas Input/Output port adaptors
(three provided - two fitted to the instrument - see
6. Application Software CD
7. Quick-start card
8. Carrying case - made from anti-static materials suitable for use in
hazardous areas (optional)
Three gas port adaptors are provided, two with a large bore orifice and one with a
small bore orifice. Depending upon configuration, this permits the instrument to be
run at either system pressure or atmospheric pressure and facilitates the connection of
external flow monitoring and control.
Figure 6
Figure 5
. Items 1 to 7 are supplied
)
NOTE: On delivery the two large orifice adaptors are fitted into the instrument’s
gas ports (1 and 2) as shown in
as a loose spare in the accessory pack (see Section 2.5).
Figure 5
- I.S.
. One small orifice adaptor is provided
Small orice
Large orice
21
Gas In Gas Out
Figure 5
Gas Port Adaptors
10 97213 Issue 5, October 2017
MDM300 I.S. User’s Manual
MDM300 & MDM300 I.S. Quick Start Guide
97244 Issue 02, July 2011
Atmospheric
Atmospheric
System
System
Yes
No
Connect the MDM to
the sample gas stream
Determine the approximate
dew point by using the ‘initial check’
procedure on the reverse
The instrument will begin
Measurement mode. During the first few
minutes of this, the displayed moisture
value will drop rapidly below the actual
moisture value, before returning
to a stable reading.
The instrument’s display will show an initial
measured value, and the status display
will show ‘Measurement in progress’.
Do you
want to measure
at Atmospheric pressure
or System
pressure?
Do you
want to measure
at Atmospheric pressure
or System
pressure?
4
3
After the initialization
period is complete,
close the outlet flow
control valve and
fully open the inlet
flow control valve .
Then adjust the flow
rate using the outlet
flow control valve
to between 0.2 and
0.5 l/min.
Is the
equivalent
dew point
> - 40Cdp?
Turn the instrument
on. The status display
will read
‘Initializing
internal sensor’
Turn the instrument
on. The status display
will read
‘Initializing
internal sensor’
Turn the instrument on.
The status display will read
‘Initializing internal sensor’.
Adjust the flow rate
using the
inlet flow control valve
to
between
0.2 and 0.5 l/min
Adjust the flow rate
using the
inlet flow control valve
to
between
0.2 and 0.5 l/min
Adjust the flow rate
using the
outlet flow control
valve to
between
0.2 and 0.5 l/min
Typical MDM300 Sampling Arrangement
VENT
1
1
2
2
3
3
4
4
SAMPLE FLOW
Coalescing Filter
Particulate Filter
Inlet Flow Control Valve
Outlet Flow Control Valve
Once ‘Measurement in progress’
has disappeared, the instrument is close
to the final dew point.
Depending on the conditions, it may
continue to respond for a number of
minutes before tracking the measured dew point.
!
HIGH PRESSURE! High pressure gases are potentially hazardous. Energy stored in these
JDVHVFDQEHUHOHDVHGVXGGHQO\DQGZLWKH[WUHPHIRUFH+LJKSUHVVXUHV\VWHPVVKRXOGEH
DVVHPEOHGDQGRSHUDWHGRQO\E\SHRSOHZKRKDYHEHHQWUDLQHGLQSURSHUVDIHW\SUDFWLFHV
MDM300 I.S.
Advanced Dew-Point Hygrometer
User’s Manual
- I.S.
97213 Issue 4.1
June 2013
INSTALLATION
1
2
3
4
7
5
8
6
Figure 6
Accessories
Michell Instruments 11
INSTALLATION
!
MDM300 I.S. User’s Manual
2.4 Operational Requirements
Operational requirements are as follows:
Sample gas flow rate: 0.2 to 0.5 Nl/min (0.5 to 1 scfh)
Operating pressure: 0 to 350 barg (0 to 5076 psig)
2.4.1 Environmental Requirements – MDM300 I.S. Instrument
Operating temperature range: -20 to +50°C (-4 to +122°F)
Humidity: 0 to 100% RH (non-condensing)
Altitude: Up to 2000m (6562 ft)
2.4.2 Charger Electrical Requirements
Charger supply voltage: 100 to 240 V AC (+10%, -15%)
50/60 Hz (±5%), 8 VA
2.5 Instrument Gas Connections
POSSIBLE INJURY! The tubing, valves and other apparatus
attached to this instrument must be adequate for the
maximum pressure which will be applied, otherwise physical
injury to the operator or bystander is possible.
Sample gas connections are made via the Gas In (2) and Gas Out (1) ports located on
the rear of the instrument as shown in
The MDM300 I.S. is supplied with a large bore orifice fitting installed into the Gas In
and Gas Out ports. These fittings have an 1/8” NPT female thread to allow the user to
connect other components of their choice.
Atmospheric pressure or system pressure dew point can be measured depending on the
configuration of the adaptor fittings as shown in Table 3.
For gas pressures outside the range 2.5 to 10 barg, the instrument requires external
flow control components, as shown in
Dew point at
Atmospheric Small bore orifi ce Large bore orifi ce
System Large bore orifi ce Small bore orifi ce
Either (using
other fl ow control
components)
Gas Inlet port
fi tting
Large bore orifi ce Large bore orifi ce
Figure 5
Figure 8.
.
Gas Outlet port
fi tting
Sample gas
pressure
2.5 to 10 barg
(36 to 145 psig)
2.5 to 10 barg
(36 to 145 psig)
0 to 350 barg
(0 to 5076 psig)
Table 3 Adaptor Fittings
12 97213 Issue 5, October 2017
MDM300 I.S. User’s Manual
!
2.5.1 Gas Inlet /Outlet Fittings
HIGH PRESSURE! High pressure gases are potentially
hazardous. Energy stored in these gases can be released
suddenly and with extreme force. High pressure systems
should be assembled and operated only by people who have
Before making a measurement, the gas fittings should be attached to the instrument as
shown in Table 3
1. Fit the required orifice fittings with supplied bonded seals. Ensure bonded
seals are correctly seated in recessed grooves.
.
INSTALLATION
been trained in proper safety practices.
PTFE tape here
Adaptor
h
h
h
Figure 7
I.S
.
h
Bonded seal
Bonded Seal Fitting
)
.
1/8” Swagelok
tting
2. Fit any other adaptors that might be required.
3. If the small bore orifice fitting is not being utilized then one of the optional
application kits could be fitted (as shown below
Figure 8
NOTE: The application kit shown above (excluding the orifice fittings) is not
supplied as standard, but is part of a range of kits which can be ordered from
Michell Instruments, on request.
NOTE: The bonded seals used for the MDM300 I.S. are Dowty part number
400-228-4490-74 (from Michell Instruments, part number MDM300-DS).
Gas Coupling Examples for Atmospheric Pressure Measurement
Michell Instruments 13
INSTALLATION
2.6 Connect External Sensors
The MDM300 I.S. can be configured for connection to a Michell Instruments’ Easidew
I.S. transmitter (ATEX Baseefa 06ATEX0330X, IECEx BAS06.0090X), via the MDM300
I.S. Remote Sensor Interface, when the Easidew I.S. transmitter is installed within a
hazardous area.
The MDM300 I.S. Remote Sensor Interface is a passive device. The combined terminal
parameters of the MDM300 I.S. and of the barrier used with the Easidew I.S. system
must not exceed the input terminal parameters of the Easidew I.S. as specified in the
System Drawing (System Certificate No. Baseefa 07Y0027).
To view any of these certificates go to: http://www.michell.com
MDM300 I.S.
Connect to
MDM300 I.S. User’s Manual
M
D
M
R
E
M
O
C
o
n
n
e
3
T
E
S
E
N
S
c
t
t
o
E
a
s
.
S
.
I
0
0
T
N
I
R
O
S
.
I
w
e
i
d
E
C
A
F
R
E
o
s
n
e
S
.
Connect to
r
EASIDEW I.S. SYSTEM
Figure 9
MDM300 I.S. Remote Sensor Interface
Refer to Appendix C (Hazardous Area Certification) for the MDM300 I.S. terminal
parameters.
Figure 10
shows the connection of the MDM300 I.S. Remote Sensor Interface to the
MDM300 I.S. and the Easidew I.S. transmitter.
HAZARDOUS AREA SAFE AREA
REMOTE SENSOR
INTERFACE
- I.S.
h
MDM300 I.S.
W
W
X
Connect to
M
D
R
E
M
O
T
E
S
C
o
n
n
e
c
t
t
o
W
X
W
.
S
.
I
M
0
3
0
E
C
A
F
R
E
T
N
I
E
N
R
S
O
W
Connect to
r
o
s
n
e
S
.
S
.
I
E
w
a
e
sid
EASIDEW I.S. SYSTEM
W
20mA 0Hz 28Vdc Li = 0
Ci = 37nF
Pi = 651m
Ii = 93mA
Ui = 28V
Entity Ex90385 Terminal
Safe Ex ia Class 1, Division 1, Group A,B,
E416-051
Ex ia IIC T4 -20C to +60C
IECEx BAS 06.0090X
Baseefa06ATEX0330X
EASIDEW I.S. Dew Point Tran
www.michell.com
,5 Nm Ely, Cambs UK
h
X
EASIDEW I.S.
X
EASIDEW I.S. SENSOR
BARRIER ASSEMBLY
SYSTEM CERT
Baseefa 07Y0027
h
MDM300 I.S.
Figure 10
External Sensor Connection
14 97213 Issue 5, October 2017
Loading...