Metro SW40K3 User Manual

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Item # ______________________________________________
Job ________________________________________________
Job ________________________________________________
SMARTWALL G3™ SYSTEM
A unique storage and work station system for often underutilized space — empty walls. SmartWall G3 and its system of integrated wall tracks offer the flexibility to add wall shelving and wall mounted task stations where needed throughout a facility. The use of the system around and above sinks, work tables, and equipment will keep these areas cleaner and more organized. SmartWall G3 can become an integral part of everyday operating processes to improve efficiencies and ultimately the return on investment (ROI).
SmartWall G3
System
Task Station (medium duty) with accessories for a sink/prep area.
Flexible, Robust Design: Wall tracks and uprights are designed to interface with wood studs, plywood, concrete, and other suitable wall structures.
Configurations Task Stations: unique combinations of wall
tracks, shelves, grids, and accessories. Adjustable Wall Shelving: standard Metro Super Erecta wire and solid, MetroMax Q, and MetroMax i™ shelves can be used with the SmartWall G3 shelf supports.
Easy to Adjust: Uprights and grid brackets can be easily repositioned along the track. Heavy Gauge Uprights: 11/2" (38m) vertical adjustment of shelves and grids. Grids: 3" (76mm) vertical and horizontal adjustment of accessories.
Task Station (standard duty) with accessories for a food prep area.
Adjustable Wall Shelving
Easy to Install: Simply attach the wall tracks to a proper mounting structure. The wall tracks provide a level mounting surface for uprights and grid brackets. Hang the uprights or grid brackets from the track. Configure the task station or wall shelving. Finally, secure the uprights or bottom grid brackets to the wall.
Easy to Clean: Shelves, shelf supports, and grids can easily be removed for thorough cleaning of walls. Wall tracks and uprights can easily be wiped clean.
Durable Finishes: Super Erecta Brite for dry environments; Metroseal 3 epoxy for wet or damp environments with built-in Microban® antimicrobial product protection to inhibit the growth of bacteria, mold, mildew, and fungus that cause odors and product degradation.
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*MICROBAN® and the MICROBAN® symbol are registered trademarks of the Microban Products Company, Huntersville, NC.
InterMetro Industries Corporation
North Washington Street Wilkes-Barre, PA 18705 www.metro.com
SMARTWALL G3™ SYSTEM
Specifications
Wall Tracks: 12 gauge cold rolled steel; obround mounting holes located at 8" (204mm) increments; first and last holes are located 4” (102mm) from the ends of the track; obround hole dimensions (1/8" x 3/4" [3 x 19mm]). Wall tracks include stop fasteners for the ends of the tracks and joiner plates for connecting adjacent tracks.
Uprights: 12 gauge cold rolled steel; slotted every 11/2" (38mm); 11/8" (29mm) diameter mounting holes are spaced every 6" (152mm) along the upright.
Shelf Supports: Cold rolled steel; sleeve is high density polyethylene (HDPE).
Shelves: Standard Super Erecta wire and solid, MetroMax Q, or MetroMax i™ shelves may be used. See catalog sheets 10.01, 10.20, 9.20, and 9.21 for shelving specifications.
Finishes: Standard finishes for components are Super Erecta Brite for dry environments and Metroseal 3 epoxy for wet or damp environments. Metroseal 3 contains built-in Microban® antimicrobial product protection to protect the product from bacteria, mold, mildew, and fungus that cause odors and product degradation.
Wire Grids: 1/4" (6mm) diameter cold rolled steel wire.
Grid Bracket Kits: 14 gauge, Type 304 stainless steel.
Grid Accessories: See catalog sheet 10.43.
Cleaning Instructions: Clean with mild detergents
and damp cloths. Do not use abrasive materials because these may damage the protective coatings.
Configurations
SmartWall G3 offers limitless configurations. The following are examples and meant to demonstrate how to configure the basic product. Accessories can be added to these base units.
Task Station (medium duty)
Components [qty]
[1] Wall Track [2] Uprights [4] Single Shelf Supports [2] Super Erecta Shelves [1] Grid (same length as shelf)
Task Station (standard duty)
Components [qty]
[1] Wall Track [1] Grid Bracket Kit (Model No. SWGB1) [1] Grid [1] Grid Shelf with Retaining Edge
[1] (same length as grid)
Adjustable Wall Shelving
Components [qty]
[2] Wall Tracks [3] Uprights [4] Single Shelf Supports [2] Double (Intermediate) Shelf Supports [4] Super Erecta Shelves
Task Station (standard duty)
Components [qty]
[1] Grid Bracket Kit (Model No. SWGB2) [1] Grid
SMARTWALL G3™ SYSTEM
Components
Wall Tracks (minimum one per system)
• Joiner plates and stop fastener hardware included. Does not include
hardware to mount wall tracks to the wall.
• Packed one track per carton.
• Replacement joiner plate (1) and stop fastener
hardware (2 sets): Model No. RPTRK-HDWE
Approx. Model No. Model No. Actual Length Actual Depth Actual Width Pkd. Wt. Super Erecta Brite Metroseal 3 (in.) (mm) (in.) (mm) (in.) (mm) (lbs.) (kg)
SW40BR SW40K3 40 1016 SW56BR SW56K3 56 1423 SW72BR SW72K3 72 1829
NOTE: Tracks can be cut to length, but Metro does not provide this service. Touch up paint for Metroseal 3 tracks is
available. Model No. TP-K2.
3
/4 19 19/16 40 5.0 2.2
3
/4 19 19/16 40 6.0 2.6
3
/4 19 19/16 40 7.0 3.1
Medium-duty configurations consist of wall tracks, uprights, shelf supports, and grids.
Uprights (for medium-duty applications, minimum two per system)
• Built-in slots allow shelf supports and grids to attach without tools or hardware.
• 11/2" (38mm) slot spacing allows shelves and grids to be adjusted on 11/2" (38mm) increments.
• Sold by the piece; packed two per carton.
Approx. Model No. Model No. Number Actual Length Actual Width Actual Depth Pkd. Wt. Super Erecta Brite Metroseal 3 of slots (in.) (mm) (in.) (mm) (in.) (mm) (lbs.) (kg)
SWU15BR SWU15K3 7 16 406 11/8 29 17/8 48 1.8 0.8 SWU30BR SWU30K3 17 31 787 11/8 29 17/8 48 3.5 1.5 SWU45BR SWU45K3 26 441/2 1130 11/8 29 17/8 48 5.3 2.3
Shelf Supports
• Mount directly to slotted uprights.
• Single shelf supports are used on each
end of a stand-alone unit or side-by-side unit (pictured). Sold by the piece.
• Double (intermediate) shelf supports are used when configuring side-by-side wall shelving units. Sold by the piece.
Single Shelf Supports
Approx. Model No. Model No. Actual Length Actual Width Actual Height Pkd. Wt. Super Erecta Brite Metroseal 3 Fits Shelf Depth (in.) (mm) (in.) (mm) (in.) (mm) (lbs.) (kg)
SWS14BR SWS14K3 14" (355mm) 169/16 421 11/2 38 83/16 208 2.5 1.1 SWS18BR SWS18K3 18" (457mm) 209/16 522 11/2 38 83/16 208 3.0 1.3 SWS21BR SWS21K3 21" (530mm) 239/16 598 11/2 38 83/16 208 3.5 1.5 SWS24BR SWS24K3 24" (610mm) 269/16 675 11/2 38 83/16 208 3.5 1.5
Double (Intermediate) Shelf Supports
SWD14BR SWD14K3 14" (355mm) 169/16 421 11/2 38 83/16 208 2.5 1.1 SWD18BR SWD18K3 18" (457mm) 209/16 522 11/2 38 83/16 208 3.0 1.3 SWD21BR SWD21K3 21" (530mm) 239/16 598 11/2 38 83/16 208 3.5 1.5 SWD24BR SWD24K3 24" (610mm) 269/16 675 11/2 38 83/16 208 3.5 1.5
NOTE: Replacement plastic sleeve for shelf support; Model. No. RP-SPSLV.
B
Wall Track
x2
Hardware
x2 x2
A
Single Support
Double (Intermediate) Support
x1
Uprights
A
B
Product Notes:
A. SmartWall G3 tracks, uprights, and shelf supports are not compatible with earlier generations of original SmartWall or SmartWall Plus. B. When configuring task stations with uprights, choose shelves and grids of the same length. Longer grids may be used but must not overhang
the upright by more than 6" (152mm) on either side.
C. Grids can be mounted directly behind shelves, but shelf supports and grids cannot occupy the same slots on
the upright. Once the grid has been mounted to the upright, the shelf support can be mounted to its own slots
and can be adjusted on 3" (76mm) increments within the grid space. D. Calculating the maximum usable wall track mounting space Stop fasteners are installed at each end of a run of wall tracks and occupy approximately 1" (25mm) of track
space per end. Uprights and track-mounted grid brackets must be installed a minimum of 1" (25mm) inboard
on the wall track. The maximum usable length of track to install uprights or track-mounted grid brackets is
calculated as follows: Subtract 2" (51mm) from the total length of tracks connected end to end. Example: Three 72" (1829mm) wall tracks are installed end to end. The maximum usable length of wall track is:
(72" x 3) – 2" = 214" [(1829mm x 3) – 51mm = 5436mm]
Reference: Note “C”.
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SMARTWALL G3™ SYSTEM
Standard-duty configurations consist of wall tracks (optional), grid brackets, and grids.
Grid Mounting Brackets (for standard-duty applications without uprights)
• For standard-duty applications, grids may be mounted directly to the track or directly to the wall without a track. One kit required per grid.
Approx. Pkd. Wt. Model No. Description (lbs.) (kg)
SWGB1 Bracket kit to connect grid to wall track; includes (2) top and (4) bottom (stainless steel) 2.0 0.9 SWGB2 Direct wall mount bracket kit; consists of (6) bottom brackets (stainless steel) 2.0 0.9 WGBRKT Direct wall mount bracket kit; consists of (6) black plastic brackets 2.0 0.9
Grids
• Grids are a mounting surface for task management accessories.
• See spec sheet 10.43 for grid accessories.
Approx. Model No. Model No. Width x Length Pkd. Wt. Plated Metroseal 3 (in.) (mm) (lbs.) (kg)
WG1830K3 18x30 457x760 7.5 3.3 WG1836BR WG1836K3 18x36 457x914 9.0 4.1 WG1848BR WG1848K3 18x48 457x1219 12.0 5.4 WG1860BR WG1860K3 18x60 457x1524 14.0 6.4
WG2436K3 24x36 610x914 12.0 5.4 WG2448K3 24x48 610x1219 15.5 7.0
WG3036K3 30x36 760x914 12.8 5.8 WG3048K3 30x48 760x1219 16.5 7.5
PBA-GPC 33x54 838x1370 21.0 9.5
x2
Top bracket: connects to track
SWGB2
NOTE:
• Grids can mount directly to the
uprights without brackets.
• Mount a grid directly to the track with
bracket kit model SWGB1.
• Mount a grid directly to the wall without
a track with bracket kit model SWGB2.
SWGB1
x4
Bottom bracket: connects to wall
WGBRKT
x6
x6
System
SmartWall G3
Weight capacities are based on a stand-alone unit with a wall track, two uprights, and any combination of shelves and grids.
Structures into which wall tracks are mounted Per Unit
Wood Studs 400 lbs. (180kg)
Woods Studs with cross-stud reinforcement 400 lbs. (180kg) Plywood: Minimum thickness — 1/2" (13mm) 400 lbs. (180kg) Concrete 200 lbs. (90kg) Metal Studs 100 lbs. (45kg) Environmental room and walk-in cooler walls consult your Metro representative
(appropriately reinforced) Weight capacity per shelf 250 lbs. (113kg) not to exceed the (Super Erecta, MetroMax Q, MetroMax i) overall stated weight capacity of
the unit based on the wall structure
Weight capacities for adjacent units that share an upright. General Rule Unit: 1/2 the stated weight capacity
of a stand-alone unit based on the wall structure. Shelf: 125 lbs. (56kg) not to exceed the overall weight capacity of the unit based on the wall structure.
Weight capacities for grids and grid shelves
Grid 250 lbs. (113kg) Grid shelf with retaining edge 50 lbs. (22.5kg)
All Metro Catalog Sheets are available on our Web Site: www.metro.com
InterMetro Industries Corporation
North Washington Street, Wilkes-Barre, PA 18705 Phone: 570-825-2741 Fax: 570-825-2852
Stand-alone unit
Adjacent units with a shared upright
Grid and grid shelf
Printed in U.S.A. 11/09
Information and specifications are subject to change
without notice. Please confirm at time of order.
Copyright © 2009 InterMetro Industries Corp.
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For Product Information: U.S. and Canada: 1.800.433.2232
Latin America: 1.561.333.3824 Europe: +31.76.587.7550
Asia/Pacific: +65.6567.8003 Middle East/Africa: +971.4.811.8286
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