Page 1
GRID
ACCESSORIES
MONITOR SHELF
GRID SHELF
HANGING FILE HOLDER
CATALOG/FILE
HOLDER
11" BIN
HOLDER
22" BIN
HOLDER
OVERHEAD LIGHTGRID ACCESSORIES
TILT-ADJUSTING
SCREW - USE
HEX WRENCH
BULBS NOT
INCLUDED
MONITOR SHELF
(END VIEW)
SUPPORT
BRACE (2)
Attach Bin Holders by first sliding top corner tabs up behind a horizontal Grid
rod, then press Bin Holder against the Grid and slide down until the Bottom
corner tabs are behind the next horizontal Grid rod down.
GRID
(END VIEW)
TO
FRONT
HANGING FILE HOLDER
(END VIEW)
GRID SHELF
(END VIEW)
CATALOG/FILE HOLDER
(END VIEW)
USE TWO
TIE WRAPS
TO SECURE
CORD TO
POST
ESD BENCHTOP
1. Drill 3/16" dia. hole through benchtop
near one of the rear corners.
2. Assemble grounding wire as shown.
3. To ensure ESD properties, tighten nut
securely and connect other end of bench
grounding wire to facility ground.
Due to normal shrinkage and expansion
of laminates, it may be necessary to
retighten this connection. Periodically
check for continuity to ground.
NOTE: Benchtop is conductive only if
its edge banding is black.
First attach Light Supports
to rear Posts on plastic
sleeves positioned at the
top grooves. Then attach
Light to Supports as shown
above by assembling the
clamps around the
Supports, with the bolt
dropping down through the
middle of the Support.
Secure and tighten with
threaded plastic Knob as
shown.
GROUNDING
INSTRUCTIONS
#10 X 1 3/4"
PAN HEAD SCREW
#10 STAR WASHER MAKE SURE IT DIGS
INTO SURFACE!
GROUNDING
WIRE
BLACK EDGE
FLAT
WASHERS
KEP NUT
WB
S
ORK ENCH
YSTEM
Assembly Instructions
MODEL NO. DESCRIPTION
PBL3060L
PBL3060LP
PBL3072L
PBL3072LP
PBL3060C
PBL3060CP
PBL3072C
PBL3072CP
PBH3060L
PBH3060LP
PBH3072L
PBH3072LP
PBH3060C
PBH3060CP
PBH3072C
PBH3072CP
Low Profile
Low Profile with Power
Low Profile
Low Profile with Power
Low Profile
Low Profile with Power
Low Profile
Low Profile with Power
High Profile
High Profile with Power
High Profile
High Profile with Power
High Profile
High Profile with Power
High Profile
High Profile with Power
InterMetro Industries Corporation
North Washington Street
Wilkes-Barre, PA 18705
(717) 825-2741
Revision C
L01-194 9/2008
Page 2
I. EXPLODED VIEW - PARTS AND ACCESSORIES GUIDE
8
2
3
4
9
A
D
E
F
WEIGHT CAPACITIES
Work Surfaces -
1000 lbs. (453 kg) evenly distributed
weight
PBA-1260CQ Cantilever Shelf -
100 lbs. (45 kg) evenly distributed
weight
PBA-GSD Grid Shelf -
50 lbs. (23 kg) evenly distributed
weight
PBA-MS Monitor Shelf -
50 lbs. (23 kg) evenly distributed
weight
Maximum Load on Grid -
250 lbs. (113 kg) total
ELECTRICAL
SPECIFICATIONS
Light (PBA-LA60)
-ULListed.
- Accepts two 48" (122 cm) 32W
fluorescent bulbs (not included)
- Light Level: 70 foot candles (752 lux)
when measured at a distance of 39" (99
cm) from light to work surface in a
parallel position utilizing two 48"
(122 cm) 32W cool white
fluorescent bulbs.
- 7 ft. cord
Power Strip (PBA-60PQ)
- 6 outlets
- 115V, 15A, 60 Hz continuous service
- Includes illuminated ON/OFF switch
- Protected by 15A circuit breaker
- 9 ft. cord
MAIN COMPONENTS
KEY
DESCRIPTION
Front Post
1.
Rear Post (slotted) - Low Profile
2.
Rear Post (slotted) - High Profile
3.
Plastic Split-Sleeves
4.
Footrest Frame
5.
Top Frame
6.
Adjustable Foot Assembly
7.
Bench Top
8.
Top Brace (Rear Stringer)
9.
Power Strip with Brackets
10.
Ledge (60" long only)
11.
Aluminum Split-Sleeves
12.
7
High
Profile
Workbench
2
2
6
1
1
4
1
1
1
4
5
Do Not
X
Use
Bottom
Groove
LEVELING FOOT PAD
QUANTITY
High Profile
Workbench
with Power
2
2
6
1
1
4
1
1
1
1
4
1
37"
36"
35"
34"
33"
32"
31"
Low
Profile
Workbench
2
2
4
1
1
4
1
-
1
4
6
C
11
Low Profile
Workbench
with Power
2
2
4
1
1
4
1
1
1
4
12
GRID ACCESSORIES
G
L
I
H
K
J
B
10
M
AVAILABLE ACCESSORIES
KEY MODEL # DESCRIPTION
PBA-LA60
A.
PBA-1260CQ
B.
PBA-BBCQ
C.
PBA-SD6D
D.
PBA-AD6D
PBA-SD12D
PBA-AD12D
E.
PBA-GPCQ
F.
PBA-MS
G.
PBA-CHD
H.
PBA-GSD
I.
PBA-1BH
J.
PBA-2BH
K.
PBA-PFH
L.
PBA-60PQ
M.
*Note:For Drawer with Lock, add 'L' to end of Model Number.
Light Fixture
Cantilever Shelf
Bin Rail
6" Starter Drawer*
6" Add-on Drawer*
12" Starter Drawer*
12" Add-on Drawer*
Grid Panel
Monitor Shelf
Catalog/File Holder
Grid Shelf
11" Bin Holder
22" Bin Holder
Hanging File Folder
Power Strip
Page 3
II. BASIC WORKBENCH ASSEMBLY
1
SMALLER
END
TOWARD
TOP
To attach components: Begin by snapping a 2-piece plastic
sleeve together around each post at the groove indicated in
the instructions that follow. Be sure the smaller end of the
sleeve (and the ridge inside the sleeve) is toward the top of
the post. Note: for attaching the top frame, use the aluminum
split sleeves provided.
After placing the aluminum split sleeves on
3
the posts as shown, attach the top frame. Be
sure to orient the top frame correctly
the front member that is welded directly to
the collars is positioned toward the front of
the bench.
hammer with a block of wood to protect the
finish. Then secure in place by tapping the
"C" rings into place.
FRONT OF
TOP FRAME
KEYHOLE- SHAPED HOLES
Split Sleeves on
Seat the frame firmly using a
KEYHOLE- SHAPED HOLES
Set ALUMINUM
TOP Groove
on front Post
Set
Split
so that
ROUND HOLES
ALUMINUM
Sleeves on
the same
Groove
as on the
Front Posts
2
HIGH PROFILE
FRONT POST
LOW PROFILE
BACK DOWN
NOTE BLACK RIMS AT
BOTTOMS OF BLUE POSTS
FRONT POST
1. Thread jam nuts
half way onto the 4
Foot Pads as
shown, then screw
leveling feet into
foot posts - tighten jam nuts later.
2. Choose the approximate bench height you want and place the
small split sleeves on the appropriate grooves on the 4 Foot Posts
as shown at right (same groove on all 4).
3. Insert the completed Foot Assemblies into the bottom ends of the
blue bench posts.
Locate the 2 front (unslotted) and 2 rear (slotted) Posts and the Footrest Frame. First lay carpet or
similar material down on floor to protect finish. Attach plastic sleeves at the first or second groove near
the bottom of each Post. Assemble the 4 Posts and the Footrest Frame as shown above, with the unit
on its back, by sliding the Posts up into the collars on the Footrest Frame.
fully so the slots are facing exactly front and rear.
shown above or with the long footrest tube closer to the back of the bench. Put 4 Adjustable Foot
Assemblies together as shown above and install in the bottom ends of the 4 Posts. Set the bench
upright and seat the Footrest Frame collars firmly down onto the plastic sleeves, using a hammer and
block of wood or rubber mallet (to protect finish).
Should you ever desire to readjust bench height, carefully lay Workbench down on its back , grip foot
posts firmly with vice-grip pliers, then tap against pliers with hammer or mallet until Foot Assembly
comes back out of Post. Then move split sleeves to different groove locations and proceed as above.
4
Set Benchtop in place on
the Top Frame and
ensure that it is centered
left-to-right and all the
way back against the
Rear Posts. Attach it
with the screws provided
as shown.
FOOTREST FRAME
REAR POST - NOTE SLOTS FACING UP.
FOOT PAD
JAM NUT
X
SMALL SPLIT SLEEVE
ADJUSTABLE FEET
4. After
Workbench
is upright in
desired
Do Not
X
Use
Bottom
Groove
location,
rotate Foot
Pad for fine
LEVELING FOOT PAD
adjustment,
then tighten
jam nut.
Rotate Rear Posts care-
Note that the Footrest can be attached either as
37"
36"
35"
34"
33"
32"
31"
Set
Plastic
Split
Sleeves
on
first or
Snap on
"C" Rings.
High Profile only - attach Top Brace on
5
second
Groove
plastic sleeves set on the third groove
down from the top of each Rear Post.
TOP BRACE
HIGH PROFILE ONLY
END VIEW
H-FRAME IN PLACE
OPTION: ATTACH DRAWER ASSEMBLY
Attach Starter Drawer Assembly
as shown at left. First insert the
ROUND HOLES
KEYHOLES
SHOULDER RIVETS
REAR
two straight pins on the back of the
drawer assembly into two ROUND
HOLES in the back of the top
frame (under the benchtop). Note
that drawer can be attached under
the top at several positions left-toright. Next, insert the shoulder
rivets on the top front of the
drawer assembly into two
KEYHOLES in the front of the top
frame. Be sure the rivets drop
down into the narrow parts of the
key holes and lock in place.
Optional Add-on Drawer attaches
to sides of Starter Drawer
Assembly with screws as shown
below.
Page 4
III. GRID AND ACCESSORIES
1
2
Install qwikSLOT
clipsinthe4th&
5th slots below
the top brace.
qwikSlot
Clip
Install qwikSLOT
clipsinthe6th&
7th slots above
the top frame.
Hang grid on 2nd horizontal wire from the top
and the 3rd horizontal
wire from the bottom.
Snap QuikSlot Clips into the slots on the
backs of the Rear Posts as shown at left.
Hang Grid on QuikSlot Clips, then secure
to the Top Brace and the back of the Top
Frame as shown at right.
FOR SAFETY'S SAKE, BE
SURE TO CORRECTLY
INSTALL THE TOP AND
BOTTOM BRACKETS
TOP GRID SUPPORT BRACKET
To Front
4
Hang the bottom
bracket over the
bottom of the grid
at the center.
3
ADJUSTABLE
SHELF BRACKET
SLOTTED REAR POST
BIN
BAR
END
VIEW
First attach 2
brackets to
rear posts
as shown...
BENCHTOP
BACK OF
TOP
FRAME
...then attach Bin Bar
to brackets with screws
provided.
GRID
Drive screw (with
washer) through
Bracket, through
center hole on back of
Top Frame.
Rotate Tab Up
to Lock in place.
CANTILEVER SHELF (END VIEW)
CANTILEVER SHELF
To attach cantilever shelf
brackets, follow the 3 steps
above, first hooking the top tab
of each shelf bracket into the
appropriate slot in the Rear Post,
and then swinging the other tabs
into the slots below. Be sure to
seat the shelf bracket firmly into
place - tap down lightly with a
rubber mallet or hammer and
wood block next to the Post if
necessary. Then position wire
shelf on top of brackets,
centered left-to-right. Attach
through the double wires to
brackets with screws as shown
above.
Attach Shelf to
Brackets through
the double wires.
OUTLET BAR
LEDGE
CANTILEVER SHELF
OUTLET BAR
END VIEW
BIN BAR
First attach 2 brackets
to rear posts as shown...
...then attach Outlet Bar
between brackets with
screws provided.
LEDGE
To install the ledge,
remove the backer
from the mounting
tape on the bottom
and apply to rear
edge of top as shown
at left. If you have a
72" top, center the
ledge left to right.
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