Mercury MOUNTAINEER 2002, SABLE 2002 User Manual

Owner Name:
Address:

General Owner’s Information

General Owner’s Information
Vehicle Identification Number (VIN):
Your satisfaction is our #1 goal. If you have questions
or concerns about your vehicle, we suggest you
follow these steps:
1. Contact your Sales Representative or Service Advisor
at your selling/servicing dealership.
the Sales Manager or Service Manager at the
dealership.
3. If the inquiry or concern cannot be resolved at the
dealership level, please contact the Ford Customer
Assistance Center.
In the US, contact:
Ford Motor Company Customer Assistance Center
16800 Executive Plaza Drive, P.O. Box 6248 Dearborn, Michigan 48126 1-800-392-3673 (FORD) TDD for the hearing impaired: 1-800-232-5952
In Canada, contact:
Customer Assistance Center Ford Motor Company of Canada, Limited
P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD)
In Puerto Rico and Virgin Islands, contact:
Ford Motor Company Caribbean Inc.
P.O. Box 11957, Caparra Heights Station San Juan, PR 00922-1957 Telephone: (787) 782-5959 Fax: (787) 781-8975 E-mail: prcac@ford.com
In Caribbean, Central America, Israel and Sub-Saharan Africa, contact:
Ford Motor Company Worldwide Direct Market Operations
Attention: Owner Relations 1555 Fairlane Drive, Fairlane Business Park #3 Allen Park, MI 48101 U.S.A. Telephone: (313) 594-4857 Fax: (313) 390-0804 E-mail: wdmocac@ford.com
In the Middle East and North Africa, contact:
Ford Middle East and North Africa Customer Assistance Center
API World Tower 17 Sheikh Zayed Road Dubai, United Arab Emirates Telephone: 971-4-3326084 Fax: 971-4-3327299 E-mail: menacac@ford.com
th
Floor
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Find Your Way

Table of Contents
General Owner’s Information ............ 1
Find Your Way .......................... 2
Find Your Way
General Maintenance Information ........ 4
Owner Checks and Services .............. 7
Normal Schedule ........................ 9
Mileage Intervals ................... 10
Exceptions ......................... 33
Special Operating Conditions ........... 35
Maintenance and Service Record ........ 37
Yellow Coolant Change Record .......... 48
All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation.
Copyright © 2002 Ford Motor Company
2
Symbol Key
Find Your Way
Find Your Way
Cars and Minivans
Light Trucks, Sport Utilities, and Vans
4x4 Vehicles
Diesel
Natural Gas Vehicles (NGV) and Propane
Towing a trailer or using a camper or car-top carrier
Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery
Operating in dusty conditions such as unpaved or dusty roads
Off-road operation
E-85 (Flex Fuel Vehicles)
3

General Maintenance Information

Why Maintain Your Vehicle?
This guide describes the scheduled maintenance required for your vehicle. Carefully following this schedule helps protect against major repair expenses resulting from neglect or inadequate maintenance and may also help to increase the value of your vehicle when you sell or trade it. It is your responsibility to see that all scheduled maintenance is performed and that the materials used meet Ford engineering specifications. Failure to perform scheduled maintenance specific in this guide will invalidate warranty coverage on parts affected by the lack of maintenance. Be sure receipts for completed maintenance are kept with the vehicle and confirmation of the work
General Maintenance Information
performed is always recorded in this guide. Your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Quality Care Center has factory trained technicians who can perform the required maintenance using genuine Ford parts. They are committed to meeting your service needs and to assuring your continuing satisfaction.
Protecting Your Investment
Maintenance is an investment that will pay dividends in the form of improved reliability, durability and resale value. To assure the proper performance of your vehicle and its emission control systems, it is imperative that scheduled maintenance be completed at the designated intervals. Ford strongly recommends the use of genuine Ford replacement parts. Parts other than Ford, Motorcraft or Ford authorized remanufactured parts that are used for maintenance replacement or for the service of components affecting emission control must be equivalent to genuine Ford Motor Company parts in performance and durability. It is the owner’s responsibility to determine the equivalency of such parts. Please consult your Warranty Guide for complete warranty information.
4
General Maintenance Information
Quality Care — One stop for all your maintenance needs
When you need maintenance for your Ford, Lincoln or Mercury vehicle, there’s only one name to remember: Quality Care, available at your Ford and Lincoln Mercury dealership. From scheduled maintenance to more complicated repair work, nobody knows your car or truck better. Protect your investment by choosing Quality Care service.
The right people
The difference is factory training and equipment, which means nobody is more qualified to work on your Ford, Lincoln or Mercury than our Quality Care service technicians. They’ll fix it right the first time.
The right parts
From headlights to taillights and everything in between, nothing fits like an original. With Quality Care service, you’ll get the parts made especially for your car or truck – genuine Ford and MotorcraftT parts.
The right prices
Our commitment to quality extends to pricing as well as service. Your Ford and Lincoln Mercury Dealership offers competitive prices on Genuine Ford and MotorcraftT parts and services, making Quality Care a great value.
General Maintenance Information
PCV Valve Replacement
The PCV valve is a critical emission component. For all passenger cars and light trucks under 6,000 Gross Vehicle Weight (GVW), regardless of engine, the PCV valve should be replaced at 100,000 miles. This replacement will be at the owner’s expense. For all light trucks over 6,000 GVW, regardless of engine, the PCV valve should be replaced at 120,000 miles. This replacement will be at the owner’s expense. If you are unsure about your engine type or GVW, ask your dealer.
5
General Maintenance Information
Which Maintenance Schedule Should You Follow?
Normal Schedule
The Normal Schedule applies to those who operate their vehicle under typical, everyday driving conditions. This maintenance frequency represented in this schedule typifies what the vast majority of vehicle operators will require. The listed services should be performed at specified mileage intervals. Items listed in italic type are additional services that only the noted vehicles require.
Special Operating Conditions
If you operate your Ford/Lincoln/Mercury primarily in one of the more demanding “Special Operating Conditions” listed below, you will need to have some items maintained more frequently, see page 35. If you only occasionally operate your vehicle under these conditions, it is not necessary to perform the
General Maintenance Information
6
additional maintenance. For specific recommendations, see your dealership service advisor or qualified service professional. These special operating conditions are:
Towing or carrying heavy loads
Extensive idling and/or driving at low-speeds for long distances
Driving in dusty conditions
Off-road operation
Use of E-85 fuel 50% of the time or greater (flex fuel vehicles only)
Exceptions
In addition, there are several exceptions to the Normal Schedule for specific vehicles or special applications on page 33. These exceptions are:
Natural Gas and Propane Vehicles — fuel tank intervals
Class A Motorhome — change the brake fluid and automatic
transmission fluid
Normal vehicle axle — maintenance and lubrication
Police and Taxi vehicle axles — maintenance and lubrication
Engine oil and Yellow coolant — time and mileage based interval
If you have any questions about your driving conditions, or for further clarification, please see your dealer.

Owner Checks and Services

Refer to Mileage Intervals for Additional Checks and Services
Certain basic maintenance checks and inspections should be performed by the owner or a service technician at the intervals indicated. Service information and supporting specifications are provided in the Owner’s Guide. Any adverse condition should be brought to the attention of your dealer or qualified service technician as soon as possible for the proper service advice. The owner maintenance service checks are generally not covered by warranties so you may be charged for labor, parts or lubricants used.
Maximum Oil Change Interval:
Normal Schedule: 5,000 miles or 6 months, whichever occurs first. Special Operating Conditions: 3,000 miles or 3 months, see appropriate schedule on page 33.
Check Every Month for All Vehicles:
Owner Checks and Services
O Check function of all interior and exterior lights O Check tires for wear and proper air pressure O Check engine oil fluid level O Check windshield washer solvent fluid level
Check and drain fuel/water separator (diesel vehicles)
O
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Owner Checks and Services
Owner Checks and Services
Check Every Six Months for All Vehicles:
O Check lap/shoulder belts and seat latches for wear and function O Check air pressure in spare tire O Check power steering fluid level O Check washer spray, wiper operation, and clean all wiper blades O Check parking brake for proper operation O Check and lubricate all hinges, latches and outside locks O Check and lubricate door rubber weatherstrips O Check and clean body and door drain holes O Check safety warning lamps (brake, ABS, air bag, safety belt) for operation O Check cooling system fluid level and coolant strength O Check battery connections and clean if necessary O Check clutch fluid level, if equipped
5,000 Miles
O
Adjust clutch by lifting pedal (manual transmission Mustang only)
(see Owner Guide)
8

Normal Schedule

The following section contains the “Normal Schedule”. This schedule is presented at specific mileage intervals with exceptions noted.
Additional Information Available on the Web
To learn more about the importance of routine and dealer-performed maintenance on your vehicle, please visit the Ford Customer Service website. You’ll also find important warranty information, customer assistance, technical expertise, frequently asked questions and much more. The website location is at: www.ford.com/ Then go to the service pick at the web site.
Normal Schedule
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5,000 miles
Normal Schedule
O Change engine oil and replace oil filter O Inspect tires for wear and rotate
O Check air filter minder, replace filter as required
10,000 miles
Normal Schedule
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
Additional services for: Diesel
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
10
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
O Check air filter minder, replace filter as required
Normal Schedule
15,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect automatic transmission fluid level, if equipped with dipstick O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
system
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace cabin air filter, if equipped
Additional services for: Light Trucks, Sport Utilities, and Vans
Normal Schedule
O Inspect and lubricate 4X2 ball joints (except F-450/F-550) O
Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion)
Additional services for: Diesel
O Check air filter minder, replace filter as required O Replace fuel filter O Add FW16 coolant conditioner to cooling system if equipped with green coolant
11
20,000 miles
Normal Schedule
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
O Check air filter minder, replace filter as required
25,000 miles
Normal Schedule
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
Additional services for: Diesel
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
12
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
O Check air filter minder, replace filter as required
Normal Schedule
30,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
system
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses O Inspect exhaust system and heat shields O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace engine air filter O Replace fuel filter O Replace cabin air filter, if equipped
Inspect accessory drive belt(s) (Villager and Escort)
O O
Change automatic transmission/transaxle fluid on all vehicles equipped with AX4S, 4F50N, 4R100, 4F27E. Inspect automatic transmission fluid level on all other vehicles, if equipped with dipstick. Consult your dealer for your particular requirements.
O
Replace climate-controlled seat filters (Navigator and Blackwood, if equipped)
*
Normal Schedule
Additional services for: Light Trucks, Sport Utilities, and Vans
O Inspect and lubricate 4X2 ball joints (except F-450/F-550) O
Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion)
*
If vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.
13
O Check air filter minder, replace filter as required
Normal Schedule
O Replace fuel filter O Add FW16 coolant conditioner to cooling system if equipped with green coolant
O Inspect fuel tanks O Drain coalescent fuel filter bowl and replace filter
35,000 miles
Normal Schedule
Additional services for: Diesel
Additional services for: Natural Gas and Propane Vehicles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
14
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
O Check air filter minder, replace filter as required
Normal Schedule
40,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
O Check air filter minder, replace filter as required
45,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
Normal Schedule
O Change engine oil and replace oil filter O Inspect automatic transmission fluid level, if equipped with dipstick O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
system
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace cabin air filter, if equipped O Change green engine coolant, if equipped
15
O Inspect and lubricate 4X2 ball joints (except F-450/F-550)
Normal Schedule
O
O Check air filter minder, replace filter as required O Replace fuel filter O Add FW16 coolant conditioner to cooling system if equipped with green coolant
50,000 miles
Normal Schedule
Additional services for: Light Trucks, Sport Utilities, and Vans
Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion)
Additional services for: Diesel
16
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
O Check air filter minder, replace filter as required
Normal Schedule
55,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
O Check air filter minder, replace filter as required
60,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
Normal Schedule
O Change engine oil and replace oil filter O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
system
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses O Inspect exhaust system and heat shields O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace engine air filter
17
Normal Schedule
O Replace fuel filter O Replace cabin air filter, if equipped O O
Normal Schedule
O O
O Inspect and lubricate 4X2 ball joints (except F-450/F-550) O Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings O Change manual transmission fluid O O
*
Replace accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all vehicles equipped with AX4S, 4F50N, 4R100, 4F27E. Inspect automatic transmission fluid level on all other vehicles, if equipped with dipstick. Consult your dealer for your particular requirements. Replace climate-controlled seat filters (Navigator and Blackwood, if equipped) Change manual transmission fluid (Lincoln LS only)
Additional services for: Light Trucks, Sport Utilities, and Vans
Lubricate 4X4 front hub needle bearings (F Super Duty) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion)
Additional services for: Diesel
O Check air filter minder, replace filter as required O Replace fuel filter O Add FW16 coolant conditioner to cooling system if equipped with green coolant
*
If vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.
18
Normal Schedule
Additional services for: Natural Gas and Propane Vehicles
O Inspect fuel tanks O Drain coalescent fuel filter bowl and replace filter
65,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
Normal Schedule
O Check air filter minder, replace filter as required
70,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
19
O Check air filter minder, replace filter as required
Normal Schedule
75,000 miles
O Change engine oil and replace oil filter O Inspect automatic transmission fluid level, if equipped with dipstick O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace cabin air filter, if equipped O Change green engine coolant, if equipped
Normal Schedule
Additional services for: Diesel
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
system
20
Additional services for: Light Trucks, Sport Utilities, and Vans
O Inspect and lubricate 4X2 ball joints (except F-450/F-550)
Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator,
O
Excursion)
Normal Schedule
Additional services for: Diesel
O Check air filter minder, replace filter as required O Replace fuel filter O Add FW16 coolant conditioner to cooling system if equipped with green coolant
80,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
Normal Schedule
O Check air filter minder, replace filter as required
85,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
21
Normal Schedule
Additional services for: Diesel
O Check air filter minder, replace filter as required
Normal Schedule
90,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
system
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses O Inspect exhaust system and heat shields O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace engine air filter O Replace fuel filter O Replace cabin air filter, if equipped
Inspect accessory drive belt(s) (Villager and Escort)
O O
Change automatic transmission/transaxle fluid on all vehicles equipped with AX4S, 4F50N, 4R100, 4F27E. Inspect automatic transmission fluid level on all other vehicles, if equipped with dipstick. Consult your dealer for your particular requirements.
O
*
If vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.
22
Replace climate-controlled seat filters (Navigator and Blackwood, if equipped)
*
Normal Schedule
Additional services for: Light Trucks, Sport Utilities, and Vans
O Inspect and lubricate 4X2 ball joints (except F-450/F-550) O
Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion)
Additional services for: Diesel
O Check air filter minder, replace filter as required O Replace fuel filter O Add FW16 coolant conditioner to cooling system if equipped with green coolant
Additional services for: Natural Gas and Propane Vehicles
O Inspect fuel tanks O Drain coalescent fuel filter bowl and replace filter
Normal Schedule
95,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
23
O Check air filter minder, replace filter as required
Normal Schedule
100,000 miles
O Change engine oil and replace oil filter O Inspect accessory drive belt(s) O Inspect tires for wear. Rotation recommended for optimal tire life. O Replace spark plugs O Change yellow coolant (see exceptions page 33 and record page 48) O Replace the PCV on all passenger cars and light trucks under 6,000 Gross Vehicle
Normal Schedule
Additional services for: Diesel
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
Weight (see page 5)
24
Additional services for: Diesel
O Check air filter minder, replace filter as required
Normal Schedule
105,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect automatic transmission fluid level, if equipped with dipstick O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
system
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace cabin air filter, if equipped O Change green engine coolant, if equipped
Replace camshaft belt (Villager)
O
Normal Schedule
Additional services for: Light Trucks, Sport Utilities, and Vans
O Inspect and lubricate 4X2 ball joints (except F-450/F-550) O
Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion)
Additional services for: Diesel
O Check air filter minder, replace filter as required O Replace fuel filter O Add FW16 coolant conditioner to cooling system if equipped with green coolant
25
110,000 miles
Normal Schedule
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
O Check air filter minder, replace filter as required
115,000 miles
Normal Schedule
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
Additional services for: Diesel
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
26
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
O Check air filter minder, replace filter as required
Normal Schedule
120,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
system
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses O Inspect exhaust system and heat shields O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace engine air filter O Replace fuel filter O Replace cabin air filter, if equipped
Replace accessory drive belt(s) (Villager and Escort)
O O
Replace PCV valve on all passenger cars and light trucks over 6,000 Gross Vehicle Weight (See page 5)
O
Change automatic transmission/transaxle fluid on all vehicles equipped with AX4S, 4F50N, 4R100, 4F27E. Inspect automatic transmission fluid level on all other vehicles, if equipped with dipstick. Consult your dealer for your particular requirements.
O
Replace camshaft belt on all 2.0L, 4 cylinder engines (Escort, Cougar, Focus, and ZX2)
O
Replace climate-controlled seat filters (Navigator and Blackwood, if equipped)
O
Change manual transmission fluid (Lincoln LS only)
*
Normal Schedule
*
If vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.
27
O Change manual transmission fluid O
Normal Schedule
O Inspect and lubricate 4X2 ball joints (except F-450/F-550) O O O
O Check air filter minder, replace filter as required O Replace fuel filter O Add FW16 coolant conditioner to cooling system if equipped with green coolant
Normal Schedule
Additional services for: Light Trucks, Sport Utilities, and Vans
Lubricate 4X2 wheel bearings (except F-450/F-550)
Lubricate 4X4 front hub needle bearings (F Super Duty) Replace camshaft belt on 4 cylinder engine (2.0L Escape) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion)
Additional services for: Diesel
Additional services for: Natural Gas and Propane Vehicles
28
O Inspect fuel tanks O Drain coalescent fuel filter bowl and replace filter
125,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Normal Schedule
Additional services for: Diesel
O Check air filter minder, replace filter as required
130,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
Normal Schedule
O Check air filter minder, replace filter as required
135,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect automatic transmission fluid level, if equipped with dipstick
29
O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses
Normal Schedule
O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace cabin air filter, if equipped O Change green engine coolant, if equipped
O Inspect and lubricate 4X2 ball joints (except F-450/F-550) O
O Check air filter minder, replace filter as required O Replace fuel filter O Add FW16 coolant conditioner to cooling system if equipped with green coolant
Normal Schedule
system
Additional services for: Light Trucks, Sport Utilities, and Vans
Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion)
Additional services for: Diesel
30
140,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Normal Schedule
Additional services for: Diesel
O Check air filter minder, replace filter as required
145,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect tires for wear. Rotation recommended for optimal tire life.
Additional services for: Diesel
O Check air filter minder, replace filter as required
Normal Schedule
150,000 miles
Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles
O Change engine oil and replace oil filter O Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake
system
O Inspect wheel ends for endplay and noise O Inspect engine cooling system and hoses
31
O Inspect exhaust system and heat shields O Inspect steering linkage, suspension, and if equipped driveshaft and ball joints O Inspect tires for wear and rotate O Replace engine air filter O Replace fuel filter
Normal Schedule
O Replace cabin air filter, if equipped O Change orange engine coolant, if equipped O Change automatic transmission/transaxle fluid and filter O Change rear axle lubricant on all rear wheel drive (RWD) vehicles (See page 34) O Replace accessory drive belt(s) (if not replaced within last 100,000 miles) O
O Inspect and lubricate 4X2 ball joints (except F-450/F-550) O Replace 4X2 wheel bearings and grease seals, lubricate and adjust bearings O
Normal Schedule
*
Replace climate-controlled seat filters (Navigator and Blackwood, if equipped)
Additional services for: Light Trucks, Sport Utilities, and Vans
Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion)
Additional services for: 4x4
O Change front axle lubricant (See page 34) O Change transfer case fluid
Additional services for: Diesel
O Check air filter minder, replace filter as required O Replace fuel filter
*
If vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.
32
Normal Schedule
Additional services for: Natural Gas and Propane Vehicles
O Inspect fuel tanks O Drain coalescent fuel filter bowl and replace filter
Exceptions
In addition, there are several exceptions to the Normal Schedule. They are listed below:
Yellow Coolant
O 5 years or 100,000 miles - Change yellow coolant (whichever comes first) O After initial change - Change yellow coolant every 3 years or 50,000 miles (see
page 48)
Normal Schedule
Natural Gas and Propane Vehicles
O Every 3 years - Inspect NGV fuel tanks from the date of tank manufacture O Every 5 years - Inspect propane fuel tanks from vehicle build date O Every 15 years - Replace NGV fuel tanks from the date of tank manufacture
Class A Motorhome
O Every two years - Change brake fluid O Every 30,000 miles - Change automatic transmission fluid
33
O
Normal Schedule
O
Normal Schedule
Normal Vehicle Axle Maintenance
Rear axles and power take off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in water. The axle and PTO lubricant should be changed anytime the axle and PTO have been submerged in water. Non-synthetic rear axle lubricants should be replaced every 3,000 miles or 3 months, whichever occurs first, during extended trailer tow operation above 21 Celsius (70 degrees Fahrenheit) ambient and wide open throttle for extended periods above 45 mph. The 3,000 mile lube change interval may be waived if the axle was filled with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. Add four ounces of additive friction modifier C8AZ-19B546-A (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles. The axle lubricant should be changed anytime an axle has been submerged in water.
Police and Taxi Vehicle Axle Maintenance
Replace rear axle lubricant every 160,000 km (100,000 miles). Rear axle lubricant change may be waived if the axle was filled with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. Add four ounces of additive friction modifier C8AZ-19B546-A (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles. The axle lubricant should be changed anytime an axle has been submerged in water.
34
F-450 and F-550 Axle Maintenance
O
Replace rear axle lubricant every 100,000 miles under normal driving conditions on all F-450 and F-550 commercial applications. For F-450 and F-550 trucks operated at or near maximum Gross Vehicle Weights, the rear axle lubricant should be replaced every 50,000 miles. In addition, this 50,000 mile schedule should be observed when the vehicles are operated under the Special Operating Conditions, where noted, beginning on page 36.

Special Operating Conditions

Items Needing Special Attention
If you operate your Ford/Lincoln/Mercury primarily in one of the more demanding “Special Operating Conditions” listed below, you will need to have some items maintained more frequently. If you only occasionally operate your vehicle under these conditions, it is not necessary to perform the additional maintenance. For specific recommendations, see your dealership service advisor or qualified service professional.
Towing a trailer or using a camper or car-top carrier
Every 3,000 miles or 3 months Change engine oil and replace oil filter
Every 30,000 miles Change automatic transmission fluid
Lubricate 4X4 front hub needle bearings (F Super Duty)
Every 60,000 miles Change transfer case fluid
As required Change manual transmission fluid As required Inspect and lubricate U-joints
Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery
Special Operating Conditions
Every 3,000 miles or 3 months Change engine oil and replace oil filter
Lube front lower control arm and steering linkage ball joints with zerk fittings, if equipped
Every 5,000 miles Inspect brake system
Check battery electrolyte level (Patrol Cars)
Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid
Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings
Every 60,000 miles Replace spark plugs
Change transfer case fluid
As required Replace cabin air filter
35
Special Operating Conditions
Operating in dusty conditions such as unpaved or dusty roads
Every 3,000 miles or 3 months Change engine oil and replace oil filter
Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Every 50,000 miles Change rear axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid
Special Operating Conditions
Off-road operation
Every 15,000 miles Lubricate 4X4 front hub needle bearings (F Super Duty) Every 30,000 miles Change automatic transmission fluid Every 50,000 miles Change rear axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid
As required Replace engine air filter As required Replace cabin air filter
As required Replace cabin air filter As required Inspect and lubricate U-joints As required Inspect and lubricate steering linkage ball joints with
zerk fittings
Use of E-85 fuel 50% of the time or greater (Flex Fuel Vehicles only)
Every 3,000 miles or 3 months Change oil and replace oil filter
Every 60,000 miles Replace spark plugs
36

Maintenance and Service Record

See An Authorized Dealer
This section of the guide is designed to allow your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Auto Care service center or other qualified service technician to record that the recommended service was completed at the appropriate mileage intervals. Be sure to ask your service provider to record the type of service rendered (Normal or Special Operating Conditions — SOC) each time service is performed.
Maintenance and Service Record
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Date:
Mileage:
Normal
n
SOC n
Dealer’s Stamp:
Dealer’s Stamp:
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
37
Maintenance and Service Record
Date:
Mileage:
Normal SOC n
Date:
Mileage:
Maintenance and Service Record
Normal SOC n
Date:
Mileage:
Normal SOC n
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
38
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Maintenance and Service Record
Maintenance and Service Record
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
39
Maintenance and Service Record
Date:
Mileage:
Normal SOC n
Date:
Mileage:
Maintenance and Service Record
Normal SOC n
Date:
Mileage:
Normal SOC n
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
40
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Maintenance and Service Record
Maintenance and Service Record
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
41
Maintenance and Service Record
Date:
Mileage:
Normal SOC n
Date:
Mileage:
Maintenance and Service Record
Normal SOC n
Date:
Mileage:
Normal SOC n
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
42
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Maintenance and Service Record
Maintenance and Service Record
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
43
Maintenance and Service Record
Date:
Mileage:
Normal SOC n
Date:
Mileage:
Maintenance and Service Record
Normal SOC n
Date:
Mileage:
Normal SOC n
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
44
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Maintenance and Service Record
Maintenance and Service Record
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
45
Maintenance and Service Record
Date:
Mileage:
Normal SOC n
Date:
Mileage:
Maintenance and Service Record
Normal SOC n
Date:
Mileage:
Normal SOC n
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
n
46
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Maintenance and Service Record
Maintenance and Service Record
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Date:
Mileage:
Normal
n
SOC n
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
Date:
Mileage:
Normal
n
SOC n
See corresponding mileage in maintenance schedule for services performed.
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
47

Yellow Coolant Change Record

Date: \ \
3 Years + 3
Next Date
or
Current Mileage:
50,000 Miles + 50,000
Next Mileage:
Date: \ \
3 Years + 3
Yellow Coolant Change Record
Next Date
or
Current Mileage:
50,000 Miles + 50,000
Next Mileage:
Date: \ \
3 Years + 3
Next Date
or
Current Mileage:
50,000 Miles + 50,000
Next Mileage:
Dealer’s Stamp:
Dealer’s Stamp:
Dealer’s Stamp:
Date: \ \
3 Years + 3
Next Date
or
Current Mileage:
50,000 Miles + 50,000
Next Mileage:
48
Dealer’s Stamp:
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