Mercury PR0091 User Manual

Mercury 6-5 Stat – Installation & User Guide
Mercury 6-5
5 Channel
Thermostat
Installation Guide
For Product: -
PR0091
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Mercury 6-5 Stat – Installation & User Guide
Table of Contents:
THE MERCURY RANGE ....................................................................................................................................3
Description.........................................................................................................................................................3
Configuration............................................................................................................................... ......................3
Network...............................................................................................................................................................3
Connections.......................................................................................................................................................4
Input/Output Allocation Tables........................................................................................................................4
Setting up the controller...................................................................................................................................5
Set-up Mode.....................................................................................................................................................5
Set-up through front buttons............................................................................................................................5
Set-up Function Menu......................................................................................................................................5
Recommended set-up method.........................................................................................................................6
rtc. Real time clock (This will automatically synchronise on network systems)...............................................6
type. view controller type .................................................................................................................................6
PArA. Set/view parameters (This can be achieved at the network front end).................................................6
Parameter Tables:..............................................................................................................................................7
Parameter table for 5 Channel Thermostat .....................................................................................................7
Units and Probe Type........................................................................................................................................9
Probe Fault.......................................................................................................................................................9
Network Configuration....................................................................................................................................10
IP Futura module............................................................................................................................................10
IP-L.............................................................................................................................................................10
IP-r..............................................................................................................................................................10
Over-ride Operation.........................................................................................................................................11
Thermostat Over-ride: -..............................................................................................................................11
Normal Operation ............................................................................................................................................12
Frost Detect....................................................................................................................................................12
Invert..............................................................................................................................................................12
Network..........................................................................................................................................................12
Probe Offset...................................................................................................................................................12
Channel Off....................................................................................................................................................12
Channel Timer................................................................................................................................................12
Thermostat Cooling/Heating Operation........................................................................................................13
Cooling Thermostat graph .............................................................................................................................13
Heating Thermostat graph.............................................................................................................................13
Viewing .............................................................................................................................................................14
Input/Output table for 5 Channel Thermostat ................................................................................................14
Display Messages............................................................................................................................................14
Network Alarms ...............................................................................................................................................15
GP Timer Set-up...............................................................................................................................................15
Specification ....................................................................................................................................................16
General ..........................................................................................................................................................16
Power requirements:......................................................................................................................................16
Relays............................................................................................................................................................16
Warning:.........................................................................................................................................................16
Inputs: ............................................................................................................................................................17
Installation:.......................................................................................................................................................18
Fixing:.............................................................................................................................................................18
Clearances:....................................................................................................................................................18
Wiring: ..............................................................................................................................................................19
Over-ride input Resistors:..............................................................................................................................19
Fuse: .................................................................................................................................................................20
Cleaning: ..........................................................................................................................................................20
Revision History ..............................................................................................................................................21
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Mercury 6-5 Stat – Installation & User Guide
The Mercury Range
From Resource Data Management
This documentation refers to the Mercury 6-5 - 5 Channel Thermostat

Description

The Mercury 5 Channel Thermostat has 5 thermostat functions. They can be configured for independent use, where each function is controlled by an individual probe or the controlle r can be configured to operate selected thermostats from one temperature probe. Each channel can be individually configured for heatin g or cooling applications with a selection of parameters. There is a 7-day timer with two on and off’s. Included in the controller is a frost detect parameter. This over-rides the timer function, when the timer is off, to begin heating should the channel probe reach the frost detect value. The controller has the ability to use any of the channels to operate as a timer. Each input can also accept over-ride commands as detailed later in the user guide. Note:- the over-ride commands work only on channels selected as a thermostat, it has no effect if a channel is set to operate as a timer.
The 5 Channel Thermostat can operate stand-alone or it can be networked through either an "IP" network module or a Mercury IP Hub. The 5 Channel Thermostat supports PT1000 or NTC2000 or NTC2k25 temperature probes (note all 6 inputs are either PT1000 or NTC2000 or NTC2k25)

Configuration

There is one type of controller within the 5 Channel Thermostat (Type 1)
Display value Type M
1 5 Channel Thermostat

Network

The controllers are capable of connecting to a TCP/IP local area network or controlling in sta ndalone mode with no network output.
To connect to a network you must add the correct communications module.
IP Futura module - (Part No PR0016)
Mercury IP Hub - (Part No PR0018)
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Mercury 6-5 Stat – Installation & User Guide

Connections

All connections are made to the back of the controller. The diagram below shows the connection detail. Inputs and outputs are assigned according to the chosen configuration. See
Specification for further details on
connections.
!
Do not connect an earth.

Input/Output Allocation Tables

An over-ride can be achieved by switching in a fixed value resistor in parallel with the probe inputs as shown in the table below.
5 Ch Thermostat Description Alarm Action (Switched Resistor)*
Input 1 Probe 1 and Over-ride 1 Yes Over-ride signal 1 Input 2 Probe 2 and Over-ride 2 Yes Over-ride signal 2 Input 3 Probe 3 and Over-ride 3 Yes Over-ride signal 3 Input 4 Probe 4 and Over-ride 4 Yes Over-ride signal 4 Input 5 Probe 5 and Over-ride 5 Yes Over-ride signal 5 Relay 1 Thermostat Channel 1 N/A Relay 2 Thermostat Channel 2 N/A Relay 3 Thermostat Channel 3 N/A Relay 4 Thermostat Channel 4 N/A Relay 5 Thermostat Channel 5 N/A
* For PT1000 probes use 820 Ohm For NTC2000 and NTC2k25 probes use 590 Ohm
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Mercury 6-5 Stat – Installation & User Guide

Setting up the controller

Access to the controller can be achieved several ways
Through the front mounted buttons
Direct access by PC or palm top into the rear comms port. This requires a software package available
on the RDM website
Through the RDM Data Director or Data Manager.
Set-up Mode Set-up through front buttons
ENTER UP
DOWN
To enter set-up mode, hold the Enter and Down buttons together for approximately 3 seconds until the message “Ent” appears on the display. Now press the Enter button again to enter the function menu. IO will be displayed. Scroll up or down to go through the list.

Set-up Function Menu

Display Option Explained in Paragraph
IO PArA Unit TyPE rtc nEt SoFt OFSt ESC
View Input/Output States Set/view Parameters
o
Set Probe type and units (
C or oF) Set/view units Set/View Controller Type Set/view Clock (rtc = Real Time Clock) Set/view network configuration View software version Probe offset Escape back to normal operation
View Input/Output States Set/view parameters
Set/view product type Real Time Clock Network Configuration
Probe Offset
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Mercury 6-5 Stat – Installation & User Guide

Recommended set-up method

If you are not connecting to a network and want to set up the controller through the buttons we recommend you use the following order from the function menu.
rtc. Real time clock (This will automatically synchronise on network systems)
a. Use the up or down buttons to scroll through the display until the display reads “rtc” b. Press enter. The display will show “t-1”. press enter again c. Scroll hours up or down (0 – 23) press enter d. Use up button to select “t-2”, press enter e. Scroll minutes up or down (0 – 59) press enter f. Repeat for t-3 (seconds 0 – 59) g. Repeat for t -4 (Days up to 31) h. Repeat for t -5 (months up to 12) i. Repeat for t -6 (Year up to 99) j. Use up button to display “ESC”, press enter to display “rtc”
Time clock is now set

type. view controller type

The controller Type is preset at the factory and cannot be changed.
a. From the function menu scroll to select type, press enter b. View the type number 1 c. Press enter. d. Scroll to select “ESC” e. Press enter
PArA. Set/view parameters (This can be achieved at the network front end)
a. From the function menu scroll to select PArA b. Pressing Enter while PArA is displayed will enter the parameter menu. The first parameter option
will be displayed as P-01. Pressing the Up or Down button will present the other parameter options P-02, P-03 etc. See the parameter list below to find what parameter number corresponds to which actual parameter. Pressing the Enter button will show the current value of the selected parameter. Press Up or Down to modify the value and press Enter again to save the value. The parameter list number will be displayed again. Two other options are present in the parameter menu – dFLt and ESC. Selecting ESC will exit setup mode. Selecting dFLt will reset all parameters back to the default values for the current type of controller.
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Mercury 6-5 Stat – Installation & User Guide
Parameter Tables: Parameter table for 5 Channel Thermostat
Number Parameter Range
o
C ( oF ) Step Units Default
P-01 Stat1 Temp Cut-In -49 to 30oC (-56.2 to 86) 0.1 Deg 15.0 P-02 Stat1 Diff 0 to 10oC (32 to 50) 0.1 Deg 5.0 P-03 Stat1 Select 0 = Off
1 2 1 = Timer 2 = Probe 1 3 = Probe 2 4 = Probe 3 5 = Probe 4 6 = Probe 5
P-04 Stat1 Type 0 = Cooling
1 1 1 = Heating
P-06 Stat1 Frost Detect -42 to 128oC (-43 to 262) 0.1 Deg 0.0 P-07 Stat1 High Temp Alarm -42 to 128oC (-43 to 262) 0.1 Deg 25.0 P-08 Stat1 Low Temp Alarm -42 to 128oC (-43 to 262) 0.1 Deg 0.0 P-09 Stat1 Alm Delay 00:00 to 99:00 01:00 mm:ss 20:00 P-10 Stat1 Rly Inv 0 = Off
1 0 1 = On
P-11 Stat2 Temp Cut-In -49 to 30oC (-56.2 to 86) 0.1 Deg 15.0 P-12 Stat2 Diff 0 to 10oC (32 to 50) 0.1 Deg 5.0 P-13 Stat2 Select 0 = Off
1 3 1 = Timer 2 = Probe 1 3 = Probe 2 4 = Probe 3 5 = Probe 4 6 = Probe 5
P-14 Stat2 Type 0 = Cooling
1 1 1 = Heating
P-16 Stat2 Frost Detect -42 to 128oC (-43 to 262) 0.1 Deg 0.0 P-17 Stat2 High Temp Alarm -42 to 128oC (-43 to 262) 0.1 Deg 25.0 P-18 Stat2 Low Temp Alarm -42 to 128oC (-43 to 262) 0.1 Deg 0.0 P-19 Stat2 Alm Delay 00:00 to 99:00 01:00 mm:ss 20:00 P-20 Stat2 Rly Inv 0 = Off
1 0 1 = On
P-21 Stat3 Temp Cut-In -49 to 30oC (-56.2 to 86) 0.1 Deg 15.0 P-22 Stat3 Diff 0 to 10oC (32 to 50) 0.1 Deg 5.0 P-23 Stat3 Select 0 = Off
1 4 1 = Timer 2 = Probe 1 3 = Probe 2 4 = Probe 3 5 = Probe 4 6 = Probe 5
P-24 Stat3 Type 0 = Cooling
1 1 1 = Heating
P-26 Stat3 Frost Detect -42 to 128oC (-43 to 262) 0.1 Deg 0.0 P-27 Stat3 High Temp Alarm -42 to 128oC (-43 to 262) 0.1 Deg 25.0 P-28 Stat3 Low Temp Alarm -42 to 128oC (-43 to 262) 0.1 Deg 0.0 P-29 Stat3 Alm Delay 00:00 to 99:00 01:00 mm:ss 20:00 P-30 Stat3 Rly Inv 0 = Off
1 0 1 = On
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