Memmert SE 200, UE 300, SE 300, UE 400, ULE 400 Operating Instructions Manual

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OPERATING INSTRUCTIONS
Electronically controlled drying ovens
UE 200 - 800
ULE 400 – 800
Electronically controlled sterilisers
SLE 400 – 800
Electronically controlled incubators
BE 200 – 800
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TABLE OF CONTENTS
1 Congratulations on your choice of a MEMMERT Oven!.........................................2
2 The equipment of Memmert cabinets Series UE, BE, SE. ULE, SLE consists of:3
2.1 Electrical supply ..........................................................................................................4
2.2 Installation options (special equipment) ......................................................................5
2.3 Wall mounting (special equipment) ............................................................................5
2.4 Stacking device (special equipment) ...........................................................................6
3 Putting into operation ...............................................................................................6
4 Main switch module with fresh air control..............................................................7
5 Working controller module....................................................................................... 8
6 Working controller module in main switch position I ............................................ 9
7 The serial communication interface ...................................................................... 10
7.1 Communication protocol............................................................................................ 10
7.2 Computer connection ................................................................................................ 10
7.3 RS232C interface ...................................................................................................... 10
8 Controller module with main switch in position .............................................. 11
9 Setting of continuous operation and programmes (offline operation)...............13
9.1 Programming of a switch-off delay ............................................................................ 13
9.2 Programming of a switch-off delay, dependent on set temperature .......................... 13
9.3 Programming of a switch-on delay ............................................................................ 14
9.4 Programming of a switch-on delay and a hold time...................................................14
9.5 Switch-on delay and hold time dependent on set temperature.................................. 15
9.6 Programming of a switch-on delay and hold time with Loop-function........................15
9.7 Programming of a switch-on delay and hold time with Loop-function and set
temperature dependent operation ............................................................................. 16
10 Supervision of the program flow (offline operation) ............................................ 17
10.1 Further information during program operation: .......................................................... 18
10.2 End of the program / Restart: ....................................................................................18
11 Safety devices .........................................................................................................19
11.1 Adjustable overheat controller (TWW), class 3.1 according to DIN 12880 ................19
11.2 Adjustable temperature limiter (TWB), class 2 according to DIN 12880....................20
12 Loading ....................................................................................................................21
13 Sterilisers................................................................................................................. 22
13.1 Application.................................................................................................................22
13.2 Directives for sterilisation in MEMMERT- hot-air sterilisers....................................... 22
13.3 Notes on the work with sterilising cassettes: .............................................................23
14 Sterilisation programme .........................................................................................24
14.1 Example – Steriliser SLE 600:...................................................................................24
15 Door interlock (option)............................................................................................ 25
16 Maintenance.............................................................................................................26
16.1 Readjusting the door .................................................................................................26
17 Cleaning ...................................................................................................................27
18 Check list for rectifying faults................................................................................ 27
19 Our Address.............................................................................................................28
20 Index.........................................................................................................................32
21 Glossar:.................................................................................................................... 33
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UE/BE 200-800, SE 200-400, ULE/SLE 400-800
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The text of these Operating Instructions has been translated from the German. If any part of the text is doubtful or the interpretation is unclear, and also in case of errors, the German original is to be considered as valid.
1 Congratulations on your choice of a MEMMERT Oven!
Manufactured in Germany using the latest production techniques and finest materials available, you now possess a technically superior and fully developed product. Your oven has already been under extensive testing in our factory.
For correct operation of the equipment it is essential to observe the operating and maintenance instructions below. This will ensure that your equipment will give many years´ satisfactory service.
Explanation of symbols:
These symbols mark important indications in the operating instructions
The corresponding markings on the unit mean:
Note the Operating Instructions!
Attention, outside case temperature may be hot!
General safety instructions: The physical and chemical properties of your load (e.g. inflammation temp. etc.) have strictly to be observed, as otherwise considerable damages (load, oven, surroundings of apparatus) can appear.
Please note that the Memmert ovens described here are not explosion-proof (they do not conform to Occupational Association Regulation VBG 24). They are therefore unsuitable for drying, evaporating or burning-in of enamels or similar substances whose solvent may form an inflammable mixture together with air. There must be no possibility for inflammable or explosive gas/air mixtures to form either inside the cabinet or in the immediate neighbourhood of the equipment.
Excessive dust or aggressive vapours in the interior and/or around the oven may result in sediments within the oven and cause short circuits or damage to the electronic parts. Therefore dust and aggressive vapours should be kept from the unit.
Transport:
Always use gloves !
If the ovens have to be carried, at least 2 persons are required for this mode of transportation depending on size for Models 200 to 500. At least 4 persons are required for Models 600 and 700.
ATTENTION !
Take special care when oven is working at high temperature!
Outside case temperature may be hot!
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UE/BE 200-800, SE 200-400, ULE/SLE 400-800
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2 The equipment of Memmert cabinets Series UE, BE, SE. ULE, SLE consists of:
electronic PID controllers with programmable start-up delay and hold time, set
temperature dependent operation and repeat function. The controller incorporates permanent power matching and a time-saving self-diagnostic system for rapid fault finding (see checklist)
a built-in timer for digital programme time selection up to 999 hours RS232 interface according to DIN 12900-T1 for computer controlled and recorded
thermostating programmes with the MEMMERT software „CELSIUS for WINDOWS® (installation diskette and handbook)
The fan can be operated in two ways:
the fan can be switched on and off on the cabinet (in offline operation) or by the
programme
with PC control via the interface using the MEMMERT „CELSIUS for WINDOWS® (online
operation) the fan speed can in addition be adjusted by the programme in 10% steps.
Technical data summary
A Pt 100 DIN A in 4-wire circuit measures the temperature in the working chamber. The temperature-set-accuracy is 0,1ºC for BE types and 1ºC UE/SE and ULE/SLE types.
Ovens Series UE/SE/BE have natural air circulation.
Series ULE/SLE ovens have circulation assisted by a fan.
Ambient conditions
Ambient temperature 5ºC - 40°C, rh max. 80%. Overvoltage Category II. Contamination degree: 2 according to IEC 664
Setting tem­perature range
20ºC to nominal temperature (See rating plate).
Min. working temperature range
A stable temperature control of ovens without fan resp. with fan switched-off can be guaranteed from 5°C above ambient temperature.
When the fan of the models ULE / SLE is switched on, the working temperature can be set from 10°C degrees above ambient up to the nominal temperature = maximum temperature (according to rating plate).
Max. working temperature range
Nominal temperature = maximum temperature (see rating plate).
Overheat safety device
Serial adjustable overheat control in compliance with DIN 12880 Class
3.1; Class 2 protection (adjustable temperature limiter) available on request.
Class Aim of
protection
Scope of
protection
Safety device
Safety
measures
2
No risk liable to originate from the oven in the event of a fault
TWB
(adjustable temperaure limiter)
automatically shuts off the oven if
the user selected temperature
limit is exceeded.
3.1
Protection of the oven, the environment and the contents of the oven
The contents of the oven are protected against overheating
TWW
(adjustable overheat controller)
takes over control of oven if
temperature is exceeded.
Special safety measures required depending on the purpose for which the oven is used
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2.1 Electrical supply
50 or 60 Hz. Adequate insulated supply which incorporates earth conductor according to EN 61010, Protection IP 20, no humidity protection according to DIN 40 050. Interference suppression Grade N according to VDE 0875, limiting values of the classe B, part one.
A fuse 250V/15A quick is used for unit protection (in units with 400V 3N~ power supply 3 fuses).
Before current-connection please compare label on the oven and instructions of your local current supplier.
(e.g. in Germany, DIN VDE 0100 with FI - safety device).
model volume current
consum.
power voltage ±10% weight
UE/SE 200 32 l 4,8 A 1100 W 230 V~ 28 kg
UE/SE 300 39 l 5,2 A 1200 W 230 V~ 30 kg
UE/SE/ULE/SLE 400 53 l 6,1A 1400 W 230 V~ 35 kg
UE/ULE/SLE 500 108 l 8,7 A 2000 W 230 V~ 50 kg
UE/ULE/SLE 600 256 l 10,4 A 2400 W 230 V~ 87 kg
UE/ULE/SLE 700 416 l 5,8 A 4000 W 400 V 3N~ 121 kg
UE/ULE/SLE 800 749 l 7,0 A 4800 W 400 V 3N~ 164 kg
BE 200 32 l 1,9 A 440 W 230 V~ 28 kg
BE 300 39 l 2,2 A 500 W 230 V~ 30 kg
BE 400 53 l 3,5 A 800 W 230 V~ 35 kg
BE 500 108 l 3,9 A 900 W 230 V~ 50 kg
BE 600 256 l 7,0 A 1600 W 230 V~ 87 kg
BE 700 416 l 7,8 A 1800 W 230 V~ 121 kg
BE 800 749 l 8,7 A 2000 W 230 V~ 164 kg
This equipment is intended for operation on a supply system with a system impedance Z
max
at the transfer point (building connection) which does not exceed 0.12 Ohm. The user has to ensure that the equipment is being operated on a supply system which meets this requirement. If necessary, details of the system impedance can be obtained from the local power supply authority.
Quality of material
Memmert is using stainless steel (Spec. 1.4301) for the external casing as well as for the interior, an outstanding material because of its high stability, optimum hygienic features and corrosion resistance against many (not all!) chemical combinations (Attention e.g. at chlorine combinations!).
WARNING!
Before removing top cover – pull out plug !
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2.2 Installation options (special equipment)
The cabinet can be set up on the floor or on a table (bench), model 500 - 700 on a subframe. Ensure at least 150 mm clearance between back of oven and wall. The distance between ceiling and oven should not be less than 200 mm and the minimum wall spacing to the sides is 80 mm. Generally, a sufficient circulation of air around the unit is required.
After the cabinet has been set up horizontally the door can be adjusted if required (see chapter - MAINTENANCE).
The model 800 is movable. The front castors are lockable by means of a fixation. In order to assure stability, the front castors must always be adjusted to the front side of the oven for locking.
2.3 Wall mounting (special equipment)
Up to model 700 for all ovens metal mounting brackets (see Fig. a) are available. A mounting bracket is delivered with an incombustible plate. The dimensions of the fixing screws are to be choosen depending on the total weight (equipment and loading) of the charge and the quality of the wall.
Pitches of holes for wall fixation (wall bracket)
A B C
model mm inch mm inch mm inch
200 489 19,25 770 30,32
300 569 22,40 770 30,32
400 489 19,25 850 33.47 - -
500 649 25,55 930 36,61 - -
600 889 35,00 1090 42,91 540 21,26
700 1129 44,45 1250 49,21 410 16,14
model 600
model 700
Do not place the steriliser on a readily inflammable support!
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2.4 Stacking device (special equipment)
Where the requirement is for two ovens of the same size to be placed one on top of the other, the oven with the lower working temperature should be placed on the bottom .
Mounting:
Remove the top of the bottom oven and turning it upside
down place the drilling jig into the back corner. Mark out the hole position and drill a 4,2 mm diameter hole.
With the screws provided fix the centering cylinders into position. Re-fix top cover.
Model 700 can only be stacked with an intermediate frame.
3 Putting into operation
Attention !
Extremely strong shocks during transport can cause a displacement of the temperature sensors in the holding clips inside the working space.
Take care before the first putting into operation that the temperature sensors are checked on their correct position and if necessary are slided cautiously backwards or forwards in the holding clip (see fig.).
Handling of the door
The door is opened by pulling the door knob, and is closed by pushing in the door knob.
Attention!
When the oven is started up for the first time it should be run under
supervision until steady conditions are reached.
ceiling of working space
temperature sensor glass
temperature sensor metal
back panel of working space
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4 Main switch module with fresh air control
The main switch module contains:
main switch to select the working mode three signal lamps for display of the unit status slide knob for fresh air control
power
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fresh air
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Main switch in position 0:
unit is shut down
Main switch in position I:
continuous operation operation from PC with „CELSIUS fOR WINDOWS“
Main switch in position :
programmed operation (offline operation)
The previous setpoint is indicated briefly on the Controller Display after switching on.
Green: ready for operation
Red:
fault indicator
Yellow: unit is heating
0 1 2 3 4 5 6
Flap closed: virtually no through ventilation.
Intermediate positions: the air in the camber is renewed to a
limited extend.
Maximum fresh air ventilation, but no complete change of air within the chamber (in units with an air turbine by max. rotation speed).
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5 Working controller module
°
C temp
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The controller is operated with the aid of the digital rotary knob in conjunction with the set-button, as described in the subsequent chapters.
The multifunction display provides information on temperature and programme settings.
The functions for different settings of the main switch are described below.
NOTES :
If the set-button is not operated, the controller display shows the actual temperature.
Changing the displayed setpoint is only possible, if the set-button is held down at the
same time. This helps to avoid unintentional changes.
Turning the rotary knob rapidly changes the setpoint in large steps; turning it slowly
changes the setpoint in single digits.
When the programming is finished the set values are stored, stay in the memory and
remain stored even if the cabinet is switched off.
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6 Working controller module in main
switch position I
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°
Ctemp
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°
Ctemp
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°Ctemp
hdelay
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°Ctemp
hdelay
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set
°
C temp h delay h hold
Rotation of the knob while pushing the set-button sets the required temperature. The
decimal point in the display is flashing.
After releasing the set-button the setpoint remains on the display for approx. 3 seconds
and is then stored. The decimal point in the display is flashing.
The decimal point stops flashing and the controller switches to display of the actual
temperature.
On cabinets with fan, the fan can be switched on to run continuously or switched off.
FA0
= fan continuously off -
FA.1
= fan continuously on.
The cabinets can be operated and programmed with the MEMMERT software
„CELSIUS for WINDOWS® via the serial interface and using a PC In this operating mode the fan speed can be adjusted in 10% steps on cabinets with fan.
Note !
If the cabinet is being operated from a PC via the serial interface and a thermostating programme is started in the main programme window in the MEMMERT software „CELSIUS for WINDOWS®, the set parameters can only be viewed on the controller but can no longer be altered.
On pushing the set-button the display shows:
°Ctemp
hdelay
h hold
,
°
Ctemp
hdelay
h hold
For further information refer to the enclosed handbook „CELSIUS for WINDOWS®
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7 The serial communication interface
7.1 Communication protocol
The communication protocol of the MEMMERT controllers has been defined in accordance with the rules of the Standards Working Party for Measurement and Control in the chemical industry (NAMUR).
7.2 Computer connection
9-pin serial
back of oven
A serial interface located on the back panel of the cabinet (see illustration) is provided to link your Type E cabinet to the PC.
The cabinet can be connected to the PC using a commercially-available standard connecting cable (3 m). It is important to use a shielded cable. The shield must be connected to the plug case.
If the serial interface is not used, the connector must be covered with the protection cap.
7.3 RS232C interface
The cabinet E is equipped as standard with a serial interface RS232C. Using this interface it is possible to operate the cabinet from a PC. This is done with the software program „CELSIUS for WINDOWS®“. If several cabinets are connected to a PC via the RS232C interface, a suitable interface on the PC and a separate cable are required for each cabinet. The normal cable length is 15 m.
Example:
Three cabinets are connected to one PC via RS232C.
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