Memmert SF plus, SN plus, Sn, SF Operating Instructions

SNxx
PLUS
SFxx
PLUS
OPERATING
INSTRUCTIONS
STERILISER S
Memmert GmbH + Co. KG Willi Memmert Straße 90-96 D-91186 Büchenbach Deutschland
Phone: +49 (0)9122 925-0 Fax: +49 (0)9122 14585 E-mail: sales@memmert.com Internet: www.memmert.com
Customer service: Service hotline: +49 (0)9171 9792 911 Service fax: +49 (0)9171 9792 979 E-mail: service@memmert.com
When contacting customer service, always quote the product serial number on the nameplate (see page 13
).
Shipping address for repairs: Memmert GmbH + Co. KG
Kundenservice Willi-Memmert-Str. 90-96 DE-91186 Büchenbach Germany
Please contact our customer service before sending appliances for repair or before returning equipment, otherwise, we have to refuse acceptance of the shipment.
© 2017 MEMMERT GmbH + Co. KG D33340 | Date 08/2017 We reserve the right to make changes
D33340 | Date 08/2017 3
About this manual
About this manual
Purpose and target group
This manual describes the assembly, function, transport and operation of sterilisers SNxxplus and SFxxplus. It is intended for use by trained personnel of the owner, who have the task of operating and/or maintaining the respective appliance.
If you are asked to work on the appliance, read this manual carefully before starting. Familiar­ise yourself with the safety regulations. Only perform work that is described in this manual. If there is something you do not understand, or certain information is missing, ask your superior or contact the manufacturer. Do not do anything without authorisation.
Versions
The appliances are available in different configurations and sizes. If specific equipment fea­tures or functions are available only for certain configurations, this is indicated at the relevant points in this manual.
The functions described in this manual refer to the latest firmware version. Due to individual configurations and sizes, illustrations in this manual may be slightly different
from the actual appearance. Function and operation are identical.
Other documents that have to be observed:
► For operation of the appliance with MEMMERT AtmoCONTROL, observe the respective
software manual. To open the AtmoCONTROL software manual, click on “Help” in the AtmoCONTROL menu bar.
► For service and repair (see page 55), please refer to the separate service manual
Storage and forwarding
This instruction manual belongs with the appliance and should always be stored where persons working on the appliance have access to it. It is the responsibility of the owner to ensure that persons who are working or will work on the appliance are informed as to the whereabouts of this instruction manual. We recommend that it is always stored in a protected location close to the appliance. Make sure that the instruction manual is not damaged by heat or humidity. If the appliance is sold on or transported and then set up again at a different location, the operating instructions must go with it.
You will find the current version of our operating manual as pdf file if you go to www.memmert.com/de/service/downloads/bedienungsanleitung/.
4 D33340 | Date 08/2017
Contents
1. For your Safety 6
1.1 Terms and signs used........................................................................................................... 6
1.2 Product safety and dangers ................................................................................................ 7
1.3 Requirements of the operating personnel .......................................................................... 7
1.4 Responsibility of the owner ................................................................................................. 8
1.5 Intended use ........................................................................................................................ 8
1.6 Changes and alterations ...................................................................................................... 8
1.7 Behaviour in case of malfunctions and irregularities .......................................................... 9
1.8 Switching off the appliance in an emergency ....................................................................9
2. Construction and description 10
2.1 Construction ...................................................................................................................... 10
2.2 Function ............................................................................................................................. 11
2.3 Material.............................................................................................................................. 11
2.4 Electrical equipment .......................................................................................................... 11
2.5 Connections and interfaces ............................................................................................... 12
2.6 Designation (nameplate) ................................................................................................... 13
2.7 Technical data .................................................................................................................... 14
2.8 Applied directive ................................................................................................................ 15
2.9 Declaration of conformity ................................................................................................. 15
2.10 Ambient conditions ........................................................................................................... 15
2.11 Scope of delivery ...............................................................................................................16
2.12 Optional accessories .......................................................................................................... 16
3. Delivery, transport and setting up 17
3.1 For your Safety ................................................................................................................... 17
3.2 Delivery .............................................................................................................................. 18
3.3 Transport ............................................................................................................................ 18
3.4 Unpacking ......................................................................................................................... 18
3.5 Storage after delivery ........................................................................................................18
3.6 Setting up .......................................................................................................................... 19
4. Putting into operation 23
4.1 Connecting the appliance .................................................................................................23
4.2 Switching on ......................................................................................................................23
5. Operation and control 24
5.1 Operating personnel.......................................................................................................... 24
5.2 Opening the door .............................................................................................................. 24
5.3 Loading the appliance ....................................................................................................... 25
5.4 Operating the appliance .................................................................................................... 25
5.5 Temperature monitoring .................................................................................................. 32
5.6 Graph ................................................................................................................................. 36
5.7 Ending operation ...............................................................................................................36
6. Malfunctions, warning and error messages 37
6.1 Warning messages of the monitoring function ................................................................ 37
6.2 Malfunctions, operating problems and appliance errors ................................................ 38
6.3 Power failure ...................................................................................................................... 39
Contents
D33340 | Date 08/2017 5
Contents
7. Menu mode 40
7.1 Overview ............................................................................................................................ 40
7.2 Basic operation in menu mode using the example of language selection ....................... 41
7.3 Setup.................................................................................................................................. 42
7.4 Date and Time ................................................................................................................... 46
7.5 Calibration ......................................................................................................................... 47
7.6 Programme ........................................................................................................................ 50
7.7 Sound ................................................................................................................................51
7.8 Protocol ............................................................................................................................. 52
7.9 User ID ............................................................................................................................... 53
8. Notes on sterilisation 54
8.1 Contraindications / unwanted side effects........................................................................ 54
8.2 Note in accordance with Medical Devices Directive ........................................................ 54
8.3 Guidelines for sterilisation .................................................................................................54
9. Maintenance and service 55
9.1 Cleaning ............................................................................................................................. 55
9.2 Regular maintenance.........................................................................................................55
9.3 Repairs and service ............................................................................................................ 55
10. Storage and disposal 56
10.1 Storage .............................................................................................................................. 56
10.2 Disposal ............................................................................................................................. 56
Index 57 Appendix 59
6 D33340 | Date 08/2017
Safety regulations
1. For your Safety
1.1 Terms and signs used
In this manual and on the appliance itself, certain common terms and signs are used to warn you of possible dangers or to give you hints that are important in avoiding injury or damage. Observe and follow these hints and regulations to avoid accidents and damage. These terms and signs are explained below.
1.1.1 Terms used
"Warning"
is used whenever you or somebody else could be injured if you do not observe the accompanying safety regulation.
"Caution"
is used for information that is important for avoiding damage.
1.1.2 Signs used
Warning signs (warning of a danger)
Danger of
electrocution
Danger of
explosion
Dangerous
gases / va-
pours
Danger of
burns
Danger of
toppling
over
Hazard area!
Observe the op-
erating instruc-
tions
Prohibition signs (forbidding an action)
Do not lift Do not tilt Do not enter
Regulation signs (stipulating an action)
Disconnect
the mains
plug
Wear
gloves
Wear safety
boots
Observe
information
in separate
manual
Other icons
Important or useful additional information
D33340 | Date 08/2017 7
Safety regulations
1.2 Product safety and dangers
The appliances described in this manual are technically sophisticated, manufactured using high-quality materials and subject to many hours of testing in the factory. They contain the latest technology and comply with recognised technical safety regulations. However, there are still risks involved, even when the appliances are used as intended. These are described below.
Warning! After removing covers, live parts may be exposed. You may receive an electric shock if you touch these parts. Disconnect the mains plug before removing any covers. Only electrical technicians may work on the electrical equipment of the appliances.
Warning! When loading the appliance with an unsuitable load, poisonous or explosive vapours or gases may be produced. This could cause the appliance to explode, and people could be severely injured or poi­soned. The appliance may only be loaded with materials/test objects which do not form any toxic or explosive vapours when heated up (see also chapter Intended use on page 8).
Warning! If the door is open while the appliance is in operation, the appliance may overheat and pose a fi re hazard. Do not leave the door open during operation.
Warning! Depending on operation, the surfaces in the working chamber and the chamber load may still be very hot after the appliance is switched off. Touching these surfaces can cause burns. Wear heat­resistant protective gloves or wait until the appliance cools down.
Warning! In case of appliances of a certain size, you can get accidentally locked in, which is life-threatening. Do not climb into the appliance!
1.3 Requirements of the operating personnel
The appliance may only be operated and maintained by persons who are of legal age and have been instructed accordingly. Personnel who are to be trained, instructed or who are un­dergoing general training may only work with the appliance under the continuous supervision of an experienced person.
Repairs may only be performed by qualified electricians. The regulations in the separate service manual must be observed.
8 D33340 | Date 08/2017
Safety regulations
1.4 Responsibility of the owner
The owner of the appliance
► is responsible for the flawless condition of the appliance and for its proper operation in
accordance with its intended use (see page 8);
► is responsible for ensuring that persons who are to operate or service the appliance are
qualified to do this, have been instructed accordingly and are familiar with the operating instructions at hand;
► must know about the applicable guidelines, requirements and operational safety regula-
tions, and train staff accordingly;
► is responsible for ensuring that unauthorised persons have no access to the appliance; ► is responsible for ensuring that the maintenance plan is adhered to and that maintenance
work is carried out properly (see page 55);
► has to ensure that the appliance and its surroundings are kept clean and tidy, for example
through corresponding instructions and inspections;
► is responsible for ensuring that personal protective clothing is worn by operating person-
nel, e.g. work clothes, safety shoes and protective gloves.
1.5 Intended use
This appliance is exclusively intended for heating up non-explosive substances and objects. Any other use is improper, and may result in hazards and damage.
The appliance is not explosion-proof (does not comply with the German workplace health & safety regulation VBG 24). The appliance may only be loaded with materials and substances which cannot form any toxic or explosive vapours at the set temperature and which cannot explode, burst or ignite.
The appliance may not be used for drying, vaporising and branding paints or similar materi­als the solvents of which could form an explosive mixture when combined with air. If there is any doubt as to the composition of materials, they must not be loaded into the appliance. Potentially explosive gas-air mixtures must not form, neither in the working chamber nor in the direct vicinity of the appliance.
Intended use
According to directive 93/42/EEC (Directive of the Commission on the harmonisation of the legal regulations of the member states on medical devices) the intended use is defined as fol­lows: The appliance serves for sterilising medical material through dry heated air at atmos­pheric pressure.
1.6 Changes and alterations
No unauthorised changes or alterations may be made to the appliance. No parts may be added or inserted which have not been approved by the manufacturer.
Unauthorised modifications or changes result in the CE declaration of conformity losing its validity and the appliance must no longer be operated.
The manufacturer is not liable for any damage, danger or injuries that result from unauthor­ised changes or alterations, or from non-observance of the regulations in this manual.
D33340 | Date 08/2017 9
Safety regulations
1.7 Behaviour in case of malfunctions and irregularities
The appliance may only be used in a flawless condition. If you as the operator notice irregu­larities, malfunctions or damage, immediately take the appliance out of service and inform your superior.
You can find information on correcting malfunctions from page 37.
1.8 Switching off the appliance in an emergency
Push the On/Off switch on the control panel ( Fig. 1 ) and disconnect power plug. This disconnects the appliance from the power supply at all poles.
Warning! Depending on operation, the surfaces in the working chamber and the chamber load may still be very hot af­ter the appliance is switched off. Touching these surfaces can cause burns. Wear heat­resistant protective gloves or wait until the appliance cools down.
ON
ONN
Fig. 1 Switch off the appliance by pressing the On/ Off switch
10 D33340 | Date 08/2017
Construction and description
2. Construction and description
2.1 Construction
1
2
3
4 5 6
1
7
8
9
Fig. 2 Construction 1 ControlCOCKPIT with capacitive function
keys (see page 26) 2 On/Off switch (see page 23) 3 Working chamber fan (for
SFxxplus appliances only) 4 Steel grid
5 Working chamber 6 Nameplate (covered, see page 13) 7 Door handle (see page 24) 8 Turn control with confirmation key 9 USB interface (see page 12)
D33340 | Date 08/2017 11
Construction and description
2.2 Function
Appliances of the SNxxplus type series feature natural circulation (convection). For the SFxxplus type series, air is circulated by a fan on the rear panel of the interior chamber (Fig. 3 , No. 1). It increases the air flow and provides stronger horizontal forced air circulation than natural convection.
In both the convection and fan ventilated appliances, supply air (2) is preheated in a pre-heating chamber (3). Through the ventilation slits in the side panel of the working chamber, the pre­heated air is introduced into the interior of the chamber. The supply and exhaust air (5) volume (air change) is controlled by the air flap (4) on the rear panel of the appliance.
2.3 Material
For the outer housing, MEMMERT deploys stain­less steel (Mat.No. 1.4016 – ASTM 430) and for the interior, stainless steel (Mat.No. 1.4301 – ASTM 304) is used, which stands out through its high stability, optimal hygienic properties and corrosion-resistance towards many (but not all!) chemical compounds (caution for exam­ple with chlorine compounds).
The chamber load for the appliance must be carefully checked for chemical compatibility with the materials mentioned. A material resistance table can be requested from the manufacturer.
2.4 Electrical equipment
► Operating voltage and current consumption: See nameplate ► Protection class I, i.e. operating insulation with PE conductor in accordance with EN 61010 ► Protection type IP 20 acc. to EN 60 529 ► Appliance fuse: Fusible link 250 V/15 A quick-blow ► The temperature controller is protected with a miniature fuse 100 mA (160 mA at 115 V)
4
1
2
5
3
Fig. 3 Function 1 Fan 2 Fresh air 3 Pre-heating chamber 4 Air flap 5 Exhaust air
12 D33340 | Date 08/2017
Construction and description
2.5 Connections and interfaces
2.5.1 Electrical connection
This appliance is intended for operation on an electrical power system with a system imped­ance Z
max
of a maximum of 0.292 ohm at the point of transfer (service line). The operator must ensure that the appliance is operated only on an electrical power system that meets these requirements. If necessary, you can ask your local energy supply company what the system impedance is.
Observe the country-specific regulations when connecting (e.g. in Germany DIN VDE 0100 with residual current circuit breaker).
2.5.2 Communication interfaces
The interfaces are intended for appliances which meet the requirements of IEC 60950-1.
USB interface
The appliance is fitted by default with a USB interface in accordance with the USB specifi­cation. This way, you can
► transfer software stored on a USB stor-
age medium to the appliance (see page
50).
► export protocol logs from the appliance
to a USB storage medium (see page
52).
► transfer user ID data stored on a USB storage medium to the appliance (see page 53).
The USB interface is located on the lower right of the ControlCOCKPIT (Fig. 4 ).
Ethernet interface
Via Ethernet interface, the appliance can be connected to a network, so that you can transfer programmes created with AtmoCONTROL software to the appliance and read out protocol logs. The Ethernet interface is located on the rear of the appliance (Fig. 5 ).
For identification purposes, each appliance connected must have its own unique IP ad­dress. Setting the IP address is described on page 42.
You will find a description of how to transfer programmes via Ethernet in the en­closed AtmoCONTROL manual.
With an optional USB to Ethernet converter, the appliance can be directly connected to a com­puter / laptop (see Scope of delivery on page 16).
Fig. 4 USB interface
Fig. 5 Ethernet interface
D33340 | Date 08/2017 13
Construction and description
2.6 Designation ( nameplate)
The nameplate (Fig. 6) provides information about the appliance model, manufacturer and technical data. It is attached to the front of the appliance, on the right side behind the door (see page 10).
0197
memmert GmbH+Co.KG D-91126 Schwabach FRG Äußere Rittersbacher Str. 38 Made in Germany
Typ: SN 260 plus F.-Nr.: 0109.0088 230 V
~
14.8 A 50/60 Hz 3400 W
DIN12880-Kl.3.1 Nenntemp.: 250 °C
1 2
3 4
5
6
10
8
9
7
Fig. 6 Nameplate (example) 1 Type designation
2 Operating voltage 3 Applied standard 4 Protection type 5 CE conformity with the number of the
notified body
6 7 Address of manufacturer 8 Disposal note 9 Temperature range 10 Connection / power ratings 11 Appliance number
14 D33340 | Date 08/2017
Construction and description
2.7 Technical data
Appliance size 30 55 75 110 160 260 450 750 1060
Appliance width D
1
[mm] 585 585 585 745 745 824 1224 1224 1224
Appliance height E
1
[mm] 707 787 947 867 1107 1186 1247 1726 1726
Appliance depth G
1
(footprint) [mm] 434 514 514 584 584 684 784 784 1035
Depth of door lock [mm] 56
Appliance depth F
1
(including door handle) [mm] 490 570 570 640 640 740 840 840 1091
Working chamber width A
1
[mm] 400 400 400 560 560 640 1040 1040 1040
Working chamber height B
1
[mm] 320 400 560 480 720 800 720 1200 1200
Working chamber depth C
1
[mm] 250 330 330 400 400 500 600 600 850
Chamber volume [litres] 32 53 74 108 161 256 449 749 1060
Weight [kg] 48 57 66 78 96 110 170 217 252
Power [W]
230 V, 50/60 Hz 1600 2000 2500 2800 3200 3400 - -
115 V, 50/60 Hz 1600 1700 1800 1800 1800 1800
-
-–
400 V, 50/60 Hz 5800
2
7000
2
7000
2
3 x 208 V, 50/60 Hz 4800 5700 5700
Current consumption [A]
230 V, 50/60 Hz 7,0 8,7 10,9 12,2 13,9 14,8 - -
115 V, 50/60 Hz 13,9 14,8 15,5 15,5 15,5 15,5 - -
400 V, 50/60 Hz 3 x 8,4
2
3 x 10,2
2
3 x 10,2
2
3 x 208 V, 50/60 Hz 3 x 13,3 3 x 15,1 3 x 15,1
max. number of sliding shelves 3 4 6 5 8 9 8 14 14
max. load per sliding shelve [kg] 20
30
60
max. load per appliance [kg] 60 80 120 175 210 300
Setting temperature range +20 to +250 °C
3
Adjustment precision up to 99.9 °C: 0.1 K, above 100 °C: 0.5 K
1
See Fig. 7 on page 15
2
3 x 230 V without neutral wire
3
With the interior lighting on, the minimum temperature might not be reached.
D33340 | Date 08/2017 15
Construction and description
D
A
G
F
C
56
E
B
Fig. 7 Dimensions (see table on page 14)
2.8 Applied directive
Directive 93/42/EEC (Directive of the Commission on the harmonisation of the legal regula­tions of the member states on medical devices)
2.9 Declaration of conformity
You will find the EC declaration of conformity for the appliance enclosed in this manual.
2.10 Ambient conditions
► The appliance may only be used in enclosed rooms and under the following ambient
conditions:
Ambient temperature
+5 ºC to +40 ºC
Humidity rh max. 80 %, non-condensing
Overvoltage category II
Pollution degree 2
Altitude of installation max. 2,000 m above sea level
► The appliance may not be used in areas where there is a risk of explosion. The ambient air
must not contain any explosive dusts, gases, vapours or gas-air mixtures. The appliance is not explosion-proof.
► Heavy dust production or aggressive vapours in the vicinity of the appliance could lead to
sedimentation in the interior and, as a consequence, could result in short circuits or dam­age to electrical parts. For this reason, sufficient measures to prevent large clouds of dust or aggressive vapours from developing should be taken.
16 D33340 | Date 08/2017
Construction and description
2.11 Scope of delivery
► Power cable ► Tilt protection ► One or two sliding steel grids (load capacity 30 kg each) ► USB storage medium with software and AtmoCONTROL manual ► The operating instructions at hand ► Calibration certificate
2.12 Optional accessories
► USB to Ethernet converter (Fig. 8). Makes it
possible to connect the appliance's network interface (see page 12) to the USB port of a computer / laptop.
► Reinforced, sliding steel grids with a load
capacity of 60 kg each (for appliance size 110 and larger)
Fig. 8 Converter USB to Ethernet
D33340 | Date 08/2017 17
Delivery, transport and setting up
3. Delivery, transport and setting up
3.1 For your Safety
Warning! Because of the heavy weight of the appliance, you could injure yourself if you try to lift it. To carry appliances of the sizes 30 and 55, at least two persons, for appliances of the sizes 75, 110, 160 and 260, four people are needed. Appliances larger than that may not be carried but must be transported with a manual pallet jack or forklift truck.
30 55 75 110 160 260 450 750
Warning! You may get your hands or feet squashed when transport­ing and installing the appliance. Wear protective gloves and safety boots. When grasping the bottom of the appliance, grasp it only on the sides:
9
Warning! The appliance could fall over and seriously injure you. Never tilt the appliance and transport it in upright position and without load only (except for standard accessories such as steel grids or shelves). Appliances with castors always have to be moved by two people.
18 D33340 | Date 08/2017
Delivery, transport and setting up
3.2 Delivery
The appliance is packed in cardboard and is delivered on a wooden palette.
3.3 Transport
The appliance can be transported in three ways:
► With a forklift truck; move the forks of the truck entirely under the pallet ► On a manual pallet jack ► On its own castors, in case of the corresponding configuration, for which the catch on the
(front) castors must be released
3.4 Unpacking
To avoid damage, do not unpack the appliance until you reach the installation site.
Remove the cardboard packaging by pulling it upwards or carefully cutting along an edge.
3.4.1 Checking for completeness and transport damage
► Check the delivery note to ensure that the delivery is complete. ► Check the appliance for damage.
If you notice deviations from the delivery note, damage or irregularities, do not put the appli­ance into operation but inform the haulage company and the manufacturer.
3.4.2 Removing the transport protection
Remove the transport protection. It is located between the door hinge, door and frame and has to be removed after opening the door.
3.4.3 Disposing of packaging material
Dispose of the packaging material (cardboard, wood, foil) in accordance with the applicable disposal regulations for the respective material in your country.
3.5 Storage after delivery
If the appliance is first to be stored after delivery: Read the storage conditions from page
56.
D33340 | Date 08/2017 19
Delivery, transport and setting up
3.6 Setting up
Warning! Due to its centre of gravity, the appliance can fall over to the front and injure you or other people. Always attach the appliance to a wall with the tilt protection (see page 21). If this cannot be done due to space problems, do not operate the appliance and do not open the door. Contact the Memmert service team (see page 2).
3.6.1 Prerequisites
The installation site must be flat and horizontal and must be able to reliably bear the weight of the appliance (see "Technical data" on page 14). Do not place the appliance on a flam­mable surface.
Depending on the model (see nameplate), a 230 V, 115 V or 400 V power connection must be available at the installation site.
The distance between the wall and the rear of the appliance must be at least 15 cm. The clear­ance from the ceiling must not be less than 20 cm and the side clearance from walls or nearby appliances must not be less than 5 cm (Fig. 9). Sufficient air circulation in the vicinity of the appliance must be guaranteed at all times.
For appliances with castors, these need to be positioned in forward direction at all times.
FP FP FP
FP
Fig. 9 Minimum clearance from walls and ceiling
20 D33340 | Date 08/2017
Delivery, transport and setting up
3.6.2 Installation options
Setting up Comments Suitable for appliance size ...
30 55 75 110 160 260 450 750
Floor
 
Table
Check the load capacity first


Stacked
two appliances maximum; mount­ing material (feet) provided


Wall
mounting
Separately packaged fastening material is included in the scope of delivery. Observe the assembly instruc­tions provided.


Base
with/without cas­tors

Castor
frame


Height ad-
justable feet
 
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