Owner's Manual
Liquid Propane Gas Grill
MODEL Y0660
Natural Gas Grill
MODEL Y0660 N.G.
Customer Service Helpline: If you have questions about assembly or grill operation, or
if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8:00am - 4:30 pm CST, Monday through Friday at 1-800-770-9769
!WARNING:
Read this Owner's Manual carefully and be sure your gas grill is properly assembled, installed and maintained. Failure to follow these instructions could result in serious bodily injury and/or property damage. This gas grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual with the consumer after delivery and/or installation.
Note to Consumer: Leave this Owner's Manual in a convenient place for future reference.
Manufacturer:
Grand Hall Enterprise Co., Ltd.
9th Fl., No.298, Rueiguang Rd., Neihu, Taipei, Taiwan (114)
Table of Contents |
|
Warranty ..................................................... |
2 |
Safety Instructions .................................. |
2-4 |
Instructions Before Using Your Grill ....... |
5 |
Parts Diagram and Lists ........................ |
6 |
Assembly Instructions ................................. |
8 |
LightingInstructions .................................. |
10 |
Cleaningand Maintenance Instructions .... |
13 |
Frequently Asked Questions .................. |
15 |
Cooking Instructions ................................ |
16 |
Cooking Guide and Recipes ................ |
17 |
Member's Mark Grill Warranty
Limited Warranty on Selected Grill Parts
Following the time periods designated below, Member's Mark will replace grill parts if they are defective in material or workmanship. You will be charged for shipping and handling charges. This warranty does not cover labor charges.
•Lifetime of Grill: All Stainless Steel exterior
•parts
•2 Years: Cast Iron Burners
2 Years: All Other Grill Parts (except flame
tamers and ignitor battery)
Warranty Service
Warranty service is available by contacting our service center help line at 1-800-770-9769, Monday through Friday, 8:00AM to 4:30PM CST.
Warranty Restrictions
This warranty is void if grill is used for commercial or rental purposes.
This grill is for use with Liquid Propane (LP) to convert this grill to natural gas is dangerous and will void your product warranty.
This warranty applies only when the grill is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
FOR YOUR SAFETY
1.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1.Shut off gas to the appliance.
2.Extinguish any open flame.
3.Open lid.
4.If odor continues, immediately call your gas supplier or your fire department.
Read These Safety Instructions
! WARNING
Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
! WARNING
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
! WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, grill lid or any other grill parts while the grill is in operation, or until the grill has cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
Grill Installation Codes
This gas grill must be installed in accordance with all local codes. In areas without local codes, follow the latest edition of the National Fuel Gas Code ANSI Z223.1. In Canada, installation must conform to standard CAN/CGA 1b149.1 or 1-b149. 2 (Installation Code for Gas Burning Appliances and Equipment) and all local codes.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use. We recommend buying an "OPD" gas tank which offers an Overfill Prevention Device. This safety feature prevents the
tank from being overfilled which can cause malfunction of the LP gas tank, regulator and/or grill.
The LP gas tank must be constructed and marked in accordance with specifications of the U. S. Dept. of Transportation (DOT). In Canada, the LP gas tank must meet the Canadian Transportation and Communications (CTC) specifications.
Also be sure to read and follow all LP instructions on the following page.
If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply
cylinder.
(a)Do not store a spare LP-gas cylinder under or near this appliance;
(b)Never fill the cylinder beyond 80 percent full; and
(c)If the information in (a) and (b) is not followed exactly, a fire causing death or serious injury
may occur.
2
1.The LP gas tank has a shutoff valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank.
2.The tank supply system must be arranged for vapor withdrawal.
3.The LP gas tank used must have a collar to protect the tank valve.
Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 21 inches from the back and side of any combustible surface. Your gas grill should not be placed under any surface that will burn. Do not obstruct the flow of ventilation air around the gas grill housing.
This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.
! WARNING
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
•Never connect an unregulated LP gas tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank.
•Only use the regulator and hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified by manufacture.
•Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.
•Never fill the gas tank beyond 80% full. Have your propane gas dealer check the
release valve after every filling to ensure that it remains free of defects.
•Always keep LP gas tanks in an upright position.
•Do not store (or use) gasoline or other flammable vapors and liquids in the vicinity of this gas grill.
•An LP gas tank that is not connected for use must NOT be stored on bottom shelf or in the vicinity of this or any other gas grill.
•Do not subject the LP gas tank to excessive heat.
•Never store an LP gas tank indoors. If you store your gas grill in the garage or other indoor location, always disconnect the LP gas tank first and store it safely in a well-ventilated area outside and out of the reach of children.
•When your gas grill is not in use the gas must be turned off at the LP gas tank.
•Keep the gas regulator hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect the hose and regulator prior to each use for cuts, cracks, excessive wear or other damage. If the hose or regulator appear damaged do not use the gas grill. Use a 7/8" open end
•wrench turning the fitting counter clockwise until loose. Replace as necessary with manufactures hose and regulator replacement part from the parts list. Call our service center at 1-800-770-9769.
•Never light your gas grill with the lid closed or before checking to insure the burner tubes are fully seated over the gas valve orifices.
Never allow children to operate your grill. Do not allow children to play near your grill.
! WARNING
A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
•Shut off gas supply to the gas grill.
•Turn the control knobs to OFF position.
•Put out any flame with a fire extinguisher.
•Open grill lid.
•Get away from the LP gas tank.
•Do not try to fix the problem yourself.
•If odor continues or you have a fire you cannot extinguish, call your fire department.
Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill. For help call the Customer Service Helpline for assistance.
Customer Service Helpline, 8:00am - 4:30pm CST,
Monday through Friday at: 1-800-770-9769
3
Natural Gas Safety Instructions
•Your natural gas grill is designed to operate on natural gas only, at a pressure of 7" water column (W.C.) (1/4 psig or 1.75 kpa), regulated at the residential meter. Check with your gas utility company for local gas pressure and with your local municipality for building code requirements. If your residential gas line pressure has not been regulated to 7" W.C., contact your local gas utility company for professional assistance.
•The gas pressure regulator provided with this appliance must be used. This regulator is set for an outlet pressure of 4" W.C.
•It is recommended that a Shutoff Valve be installed at the gas supply source outdoors. Install at a point after the gas pipe exits the outside wall and before the quick-disconnect hose, or install it at the point before the gas line piping enters the ground. See ILL. 1.
•Pipe sealing compound or pipe thread tape resistant to the action of natural gas must be used on all male pipe threads when making the connection.
•Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pressure in excess of 1/2 psi (3.5kpa).
•Turn off your gas grill when the gas supply is being tested at low pressures. The grill must be isolated from the gas supply pipe system by closing its individual manual shutoff valve during any pressure testing of the gas supply pipe system at pressures equal to or less than 1/2 psi (3.5kpa).
ILL.1 (NATURAL GAS MODEL ONLY)
GAS SUPPLY
INSIDE
WALL
OUTSIDE To natural gas WALL regulator
LOCKING |
SHUT OFF |
|
|
SHUT OFF |
|
MALE
FITTING
QUICK
DISCONNECT
4
CAUTION: BEWARE OF FLASH-BACK
CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to a gas flow obstruction which could result in a fire in and around the burner tubes. This type of fire is known as a "FLASH-BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of "FLASH-BACK", it is the most common cause.
To reduce the chance of "FLASH-BACK", you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time.
ILL. 1
Before Using Your Grill
To reduce the chance of "FLASH-BACK" (see CAUTION at left ) clean the burner tubes and burners before fully assembling your grill. Remove the cotter pin from the rear underside of each burner using a pair of long nose pliers.
Carefully lift each burner up and away from the gas valve orifice, then refer to ILL. 1 and perform one of these three cleaning methods:
1.Bend a stiff wire, (a lightweight coat hanger works well) into a small hook as shown below. Run the hook through the burner tube and inside the burner several times to remove any debris.
2.Use a bottle brush with a flexible handle. Run the brush through the burner tube and inside the burner several times, removing any debris.
3.Use an air hose to force air through each burner tube. The forced air should pass debris or obstructions through the burner and out the ports.
! WARNING
The location of the burner tube with respect to the orifice is vital for safe operation. Check to ensure the orifice is inside of the burner tube before using your gas grill. See ILL. 2. If the burner tube does not fit over the valve orifice, lighting the burner may cause explosion and/or fire.
ILL. 2
GAS VALVE ASSEMBLY
ORIFICE BURNERTUBE
GAS SPARK ELECTRODE
ASSEMBLY
|
GAS COLLECTOR BOX |
|
|
TOCLEANBURNERTUBE |
BURNER |
BURNER PORT |
|
INSERTHOOKHERE |
|||
|
|
|
FOOT |
BURNER TUBE |
COTTER PIN |
5
Y0660 Parts Diagram
6
Y0660 Parts List
REF# |
DESCRIPTION |
PART# |
QTY |
1 |
LID ASSEMBLY |
P0175A |
1 |
2 |
HEAT INDICATOR |
P0619A |
1 |
3 |
LEFT HANDLE BRACKET |
P0312A |
1 |
4 |
RIGHT HANDLE BRACKET |
P0313A |
1 |
5 |
LID HANDLE |
P0253A |
1 |
6 |
HEAT-INSULATING INSERT |
P5573A |
2 |
7 |
S/S UPPER WARMING RACK |
P1526A |
1 |
8 |
S/S COOKING GRID - Large |
P1651A |
2 |
9 |
S/S COOKING GRID - Middle |
P1652A |
1 |
10 |
CERAMIC FLAME TAMER |
P1736A |
6 |
11 |
WIRE RACK FOR CERAMIC |
P1739A |
1 |
|
FLAME TAMER |
|
|
12a |
GAS COLLECTOR BOX (LPG only) |
P2623D |
4 |
12b |
GAS COLLECTOR BOX (NG only) |
P2652A |
4 |
13 |
SMOKER BURNER |
P2053A |
1 |
14 |
CAST IRON BURNER - Porcelain |
P1925C |
3 |
14a |
AIR SHUTTER (NG only) |
P80R7A |
3 |
15 |
ROTISSERIE BURNER |
P1957A |
1 |
|
ROTISSERIE BURNER (LPG only) |
|
|
|
ROTISSERIE BURNER (NG only) |
P1957B |
|
16 |
SIDE BURNER LID |
P1152A |
1 |
17 |
S/S POT SUPPORT |
P80H2A |
1 |
18 |
BRASS CAP KIT FOR SIDE |
P1951B |
1 |
|
BURNER |
|
|
19 |
ELECTRODE |
P2641A |
1 |
20 |
SIDE SHELF |
P1153A |
2 |
21 |
FRONT PANEL FOR DOOR |
P4344A |
2 |
22 |
FRONT PANEL FOR DRAWER |
P80H4A |
2 |
23 |
GREASE TRAY KIT |
P2754A |
1 |
24 |
SMOKER DRAWER |
P80G9A |
1 |
25 |
CASTER |
P5117A |
4 |
26 |
ELECTRONIC IGNITOR |
P2503D |
2 |
27 |
ELECTRONIC IGNITOR |
P2503C |
1 |
28 |
CONTROL KNOB |
P3431A |
4 |
29 |
KNOB SEAT |
P3432A |
6 |
REF# |
DESCRIPTION |
PART# |
QTY |
30 |
CONTROL KNOB |
P3431B |
2 |
31 |
REGULATOR AND HOSE |
P3632K |
1 |
|
(LPG only) |
|
|
32 |
NG 12' HOSE KIT (NG only) |
P3723A |
1 |
|
NOT SHOWNING DIAGRAM |
|
|
-- |
HANDLE FOR TANK DRAWER |
P0255A |
1 |
-- |
SPICE BASKET |
P5214B |
1 |
-- |
TOWEL RACK |
P80C1A |
1 |
-- |
N. G. REGULATOR KIT |
P3648A |
1 |
CSA lable located here
For the repair or replacement parts you need: Call 8:00am - 4:30 pm CST, Monday through Friday at 1-800-770-9769
To make sure you obtain the correct replacement part(s) for your Member's Mark Gas Grill, please refer to the parts list on this page. The following information is required to assure getting the correct part:
1.Gas Model Number (see CSA label on grill)
2.Part Number
3.Description
4.Quantity of parts needed
Please allow sufficient time to process and ship.
IMPORTANT: Keep this Owner's Manual for convenient referral and for part replacement.
IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.
Customer Service Helpline: If you have questions about assembly or grill operation, or
if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8 : 00 am - 4 : 30 pm CST, Monday through Friday at: 1-800-770-9769
7
Assembly Instructions
1.Unscrew each Ignitor Cap located on the grill Control Panel and remove the Contacts and Springs from the Ignitor Slots.
2.Place a manufacturer supplied AA battery into each Ignitor Slot. Be sure to place the positive pole facing toward you.See ILL. 3.
3.Place the Spring over the AA battery, then place the Contact on top of the Spring. Screw each Ignitor Cap back onto the grill Control Panel.
ILL. 3
IGNITOR
SLOT
IGNITORCAP |
- |
|
+ |
||
|
C O N - |
AA BATTERY |
TACT |
SPRING |
|
Electrode Check - Requires an Assistant
Before placing the cooking components into your grill, ensure that the Spark Electrode Tip is properly positioned within each Gas Collector Box (a 3-1/4" wide stainless mechanism found at the front between each set of burners.) The easiest way to ensure this is to perform this Electrode Check:
1.Be sure all Control Knobs are set to "OFF". Open the Grill Lid.
2.Have an assistant stand behind to the right of the grill and look down at the Gas Collector Box of the main burners. NEVER put your face inside Grill Head.
3.Press center Ignitor Cap and have assistant watch for a small blue spark within each Gas Collector Box. If a spark is present the Electrode Tips are properly positioned.
4.If no spark is seen the Spark Gap shown in ILL. 4 needs to be adjusted as follows:
•Using an adjustable wrench, loosen the Inside Nut just until the Gas Collector Box can be maneuvered and turned upward.
•The gap between the Spark Electrode Tip and Spark receiver should be approximately 3/16".
•If the gap is wider than 3/16" use a pair of long nose pliers and gently squeeze the Gas Collector Box until the gap is correct.
•Return the Gas Collector Box to its original horizontal position, secure the Inside Nut and try the Electrode Check again.
ILL. 4 - Side View
SPARKRECEIVER |
GAS COLLECTOR BOX |
|
INSIDENUT SPARKELECTRODETIP
3/16" SPARK GAP
Installing Cooking Components
Important: Before cooking on your grill the first time, wash the cooking grids and warming rack with warm, soapy water. Rinse and dry thoroughly. Season with cooking oil regularly. After cooking is completed, turn grill to HIGH setting for about five minutes to burn off excess grease or food residue.
1.Place the Ceramic Flame Tamers on the Ceramic Rack and place on the lower ledge above the burners.See ILL. 5.
2.Evenly space the Stainless Steel Cooking Grids on the ledge above the Flame Tamers.
3.Place the Upper Warming Rack into the holes on the upper left and upper right of the back burner frame with the bottom resting in the slots on either side of the grill bowl.
ILL. 5 |
UPPER WARMING |
|
|
|
RACK |
|
COOKING |
CERAMIC |
GRID |
|
|
FLAME |
|
TAMER |
|
POT |
|
SUPPORT |
|
CERAMIC
RACK
8
Connecting A Liquid Propane Gas (LP gas) Tank To Your Grill
1.Open the left door. Pull out the LPG tank drawer. Place the 20 lb cylinder with foot ring into the hole in the drawer. See ILL.6a. Make sure the tank valve is in the OFF positon.
Make sure the gas tank is in right postion. Use the 5/16"x90mm wing bolt provided to secure gas tank.
2.Check the tank valve to ensure it has proper external mating threads to fit the hose & regulator assembly provided. See ILL.6b. (Type 1 connection per ANSI Z21.58a-1998)
3.Make sure all burner valves are in the OFF position.
4.Inspect the valve connection port and regulator assembly. Look for damage or debris. Remove any debris. Inspect hose for damage. Never use damaged or plugged equipment.
5.When connecting the hose and regulator assembly to the tank valve, hand tighten nut clockwise to a full stop. Do Not use a wrench to tighten because it could damage the Quick Coupling Nut and result in a hazardous condition.
6.Open the tank valve fully (counterclockwise). Use a soapy water solution to check all connections for leaks before attempting to light your grill. See "Checking for LP Gas Leaks" on page 10. If a leak is found, turn the tank valve off and do not use your grill until the leak is repaired.
Disconnecting A Liquid Propane Gas (LP gas) Tank From Your Grill.
1.Turn the burner valves and LP gas tank valve to the full OFF position. (Turn clockwise to close.)
2.Detach the hose and regulator assembly from the LP gas tank valve by turning the Quick Coupling Nut counterclockwise.
Connecting Natural Gas To Your Grill
1.For Natural Gas grills: Connect the hose end of the 12' Natural Gas Hose to the N.G. regulator kit as shown in ILL. 6c. Through the 12' Natural Gas Hose to the hole of Rear Panel to outside. Also read the natural gas safety instructions.
Congratulations
Your Member's Mark gas grill is now ready for use. Before the first use and at the beginning of each season (and whenever the LP gas tank has been changed):
1.Read all safety, lighting and operating instructions.
2.Check gas valve orifices, burner tubes and burner ports for any obstructions.
3.Perform gas leak check according to instructions found on page 10 of this manual.
ILL. 6a
(LP gas model only)
GAS TANK
TANK |
WING BOLT |
DRAWER |
|
ILL. 6b
(LP gas model only)
Type 1 connection per ANSI Z21.58a-1998 
GAS TANK
TANK
DRAWER QUICK COUPLING NUT
CAUTION: When the appliance is not in use, the gas must be turned off at the supply tank.
ILL. 6c (NATURALGAS MODEI ONLY)
|
GAS |
|
TOP PANEL |
MANIFOLD |
|
|
N.G.REGULATOR |
|
|
KIT |
|
12' NATURAL |
ADAPTER 1 |
|
GAS HOSE |
(P39B6B) |
|
HOLE FOR |
REGULATOR |
|
12' NATURAL |
||
(P3647A) |
||
GAS HOSE |
||
ADAPTER 2 |
||
|
||
|
(P39B7A) |
|
|
REAR PANEL |
9
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