Members Mark Y0660lp-2, Y0660ng, Y0660lp, Y0660 Owner's Manual
Owner's Manual
!
Liquid Propane Gas Grill
MODEL Y0660
Natural Gas Grill
MODEL Y0660
N.G.
Customer Service Helpline: If you have questions about assembly or grill operation, or
if there are damaged or missing parts when you unpack this unit from the shipping box, call us
8:00am - 4:30 pm CST, Monday through Friday at 1-800-770- 9769
WARNING:
Read this Owner's Manual carefully and be sure
your gas grill is properly assembled, installed and
maintained. Failure to follow these instructions
could result in serious bodily injury and/or property
damage. This gas grill is intended for outdoor use
only and is not intended to be installed in or on
recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installation.
Note to Consumer: Leave this Owner's Manual
in a convenient place for future reference.
Manufacturer:
Grand Hall Enterprise Co., Ltd.
9th Fl., No.298, Rueiguang Rd., Neihu,
Taipei, Taiwan (114)
P47B1H - Rev: 04/25/2002
Table of Contents
Read These Safety Instructions
Warranty ..................................................... 2
Safety Instructions .................................. 2-4
Instructions Before Using Your Grill ....... 5
Parts Diagram and Lists ........................ 6
Assembly Instructions ................................. 8
Lighting Instructions .................................. 10
Cleaning and Maintenance Instructions .... 13
Frequently Asked Questions .................. 15
Cooking Instructions ................................ 16
Cooking Guide and Recipes ................ 17
Member's Mark Grill Warranty
Limited Warranty on Selected Grill Parts
Following the time periods designated below,
Member's Mark will replace grill parts if they are
defective in material or workmanship. You will be
charged for shipping and handling charges. This
warranty does not cover labor charges.
Lifetime of Grill: All Stainless Steel exterior
parts
2 Years: Cast Iron Burners
2 Years: All Other Grill Parts (except flame
tamers and ignitor battery)
Warranty Service
Warranty service is available by contacting our
service center help line at 1-800-770-9769, Monday
through Friday, 8:00AM to 4:30PM CST.
Warranty Restrictions
This warranty is void if grill is used for commercial or rental purposes.
This grill is for use with Liquid Propane (LP) to
convert this grill to natural gas is dangerous and
will void your product warranty.
This warranty applies only when the grill is used
in the United States.
This warranty gives you specific legal rights, and
you may also have other rights which vary from
state to state.
FOR YOUR SAFETY
1.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
2.
An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
!
WARNING
Combustion byproducts produced when
using this product contain chemicals known
to the State of California to cause cancer,
birth defects, or other reproductive harm.
WARNING!
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death,
or property damage.
!
WARNING
Your grill will get very hot. Never lean
over the cooking area while using your grill.
Do not touch cooking surfaces, grill housing,
grill lid or any other grill parts while the grill
is in operation, or until the grill has cooled
down after use.
Failure to comply with these instructions
may result in serious bodily injury.
Grill Installation Codes
This gas grill must be installed in accordance with
all local codes. In areas without local codes,
follow the latest edition of the National Fuel Gas
Code ANSI Z223.1. In Canada, installation must
conform to standard CAN/CGA 1b149.1 or 1-b149.
2 (Installation Code for Gas Burning Appliances
and Equipment) and all local codes.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP gas)
tank, not included with grill box. Never connect
your gas grill to an LP gas tank that exceeds
this capacity. A tank of approximately 12 inches
in diameter by 18-1/2 inches high is the maximum size LP gas tank to use. We recommend
buying an "OPD" gas tank which offers an Overfill
Prevention Device. This safety feature prevents the
tank from being overfilled which can cause mal-
function of the LP gas tank, regulator and/or grill.
The LP gas tank must be constructed and
marked in accordance with specifications of the U.
S. Dept. of Transportation (DOT). In Canada, the
LP gas tank must meet the Canadian Transportation and Communications (CTC) specifications.
Also be sure to read and follow all LP instruc-
tions on the following page.
If the outdoor cooking gas appliance is not in
use, the gas must be turned off at the supply
cylinder.
(a) Do not store a spare LP-gas cylinder under
or near this appliance;
(b) Never fill the cylinder beyond 80 percent
full; and
(c) If the information in (a) and (b) is not followed
exactly, a fire causing death or serious injury
may occur.
2
1.
The LP gas tank has a shutoff valve, terminating in an LP gas supply tank valve outlet,
that is compatible with a Type 1 tank connection device. The LP gas tank must also
have a safety relief device that has a direct
communication with the vapor space of the
tank.
The tank supply system must be arranged
2.
for vapor withdrawal.
The LP gas tank used must have a collar
3.
to protect the tank valve.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only, at least 21 inches from the
back and side of any combustible surface. Your
gas grill should not be placed under any surface
that will burn. Do not obstruct the flow of ventilation
air around the gas grill housing.
This outdoor gas grill is not intended to be installed in
or on recreational vehicles and/or boats.
WARNING!
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death,
or property damage.
Never connect an unregulated LP gas tank to
your gas grill. The gas regulator assembly
supplied with your gas grill is adjusted to have
an outlet pressure of 11" water column (W.C.)
for connection to an LP gas tank.
Only use the regulator and hose assembly
supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified by manufacture.
Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
re-qualified at each filling.
Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the
release valve after every filling to ensure that it
remains free of defects.
Always keep LP gas tanks in an upright
position.
Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
An LP gas tank that is not connected for use must
NOT be stored on bottom shelf or in the vicinity of
this or any other gas grill.
Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank indoors. If you
store your gas grill in the garage or other indoor
location, always disconnect the LP gas tank
first and store it safely in a well-ventilated area
outside and out of the reach of children.
When your gas grill is not in use the gas
must be turned off at the LP gas tank.
Keep the gas regulator hose away from hot
grill surfaces and dripping grease. Avoid
unnecessary twisting of hose. Visually inspect
the hose and regulator prior to each use for
cuts, cracks, excessive wear or other damage.
If the hose or regulator appear damaged do
not use the gas grill. Use a 7/8" open end
wrench turning the fitting counter clockwise
until loose. Replace as necessary with manufactures hose and regulator replacement part
from the parts list. Call our service center at
1-800-770-9769.
Never light your gas grill with the lid closed
or before checking to insure the burner tubes
are fully seated over the gas valve orifices.
Never allow children to operate your grill. Do
not allow children to play near your grill.
!
WARNING
A strong gas smell, or the hissing sound of
gas indicates a serious problem with your
gas grill or the LP gas tank. Failure to
immediately follow the steps listed below
could result in a fire or explosion that could
cause serious bodily injury, death, or property damage.
Shut off gas supply to the gas grill.
Turn the control knobs to OFF position.
Put out any flame with a fire extinguisher.
Open grill lid.
Get away from the LP gas tank.
Do not try to fix the problem yourself.
If odor continues or you have a fire you cannot
extinguish, call your fire department.
Do not call near the LP gas tank because your
telephone is an electrical device and could
create a spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the
regulator and hose assembly can create a
humming noise. A low volume of noise is
perfectly normal and will not interfere with
operation of the grill. If humming noise is
loud and excessive you may need to purge
air from the gas line or reset the regulator
excess gas flow device. This purging procedure should be done every time a new LP
gas tank is connected to your grill. For help
call the Customer Service Helpline for
assistance.
Customer Service Helpline,
8:00am - 4:30pm CST,
Monday through Friday at: 1-800-770-9769
3
Natural Gas Safety Instructions
Your natural gas grill is designed to operate on
natural gas only, at a pressure of 7" water column
(W.C.) (1/4 psig or 1.75 kpa), regulated at the
residential meter. Check with your gas utility
company for local gas pressure and with your local
municipality for building code requirements. If your
residential gas line pressure has not been regulated to 7" W.C., contact your local gas utility
company for professional assistance.
The gas pressure regulator provided with this
appliance must be used. This regulator is set
for an outlet pressure of 4" W.C.
It is recommended that a Shutoff Valve be installed at
the gas supply source outdoors. Install at a point after
the gas pipe exits the outside wall and before the
quick-disconnect hose, or install it at the point before
the gas line piping enters the ground. See ILL. 1.
Pipe sealing compound or pipe thread tape resistant
to the action of natural gas must be used on all male
pipe threads when making the connection.
Disconnect your gas grill from fuel source when
the gas supply is being tested at high pressures.
This gas grill and its individual shutoff valve must
be disconnected from the gas supply pipe system
during any pressure testing of that system at
pressure in excess of 1/2 psi (3.5kpa).
Turn off your gas grill when the gas supply is
being tested at low pressures. The grill must be
isolated from the gas supply pipe system by
closing its individual manual shutoff valve during
any pressure testing of the gas supply pipe
system at pressures equal to or less than 1/2 psi
(3.5kpa).
ILL.1 (NATURAL GAS MODEL ONLY)
GAS SUPPLY
INSIDE
WALL
To natural gas
regulator
OUTSIDE
WALL
LOCKING
SHUT OFF
MALE
FITTING
SHUT OFF
QUICK
DISCONNECT
4
CAUTION: BEWARE OF FLASH-BACK
Before Using Your Grill
CAUTION: Spiders and small insects occasionally spin webs or make nests in the
grill burner tubes during transit and
warehousing. These webs can lead to a gas
flow obstruction which could result in a fire
in and around the burner tubes. This type of
fire is known as a "FLASH-BACK" and can
cause serious damage to your grill and
create an unsafe operating condition for the
user.
Although an obstructed burner tube is not
the only cause of "FLASH-BACK", it is the
most common cause.
To reduce the chance of "FLASH-BACK",
you must clean the burner tubes before
assembling your grill, and at least once a
month in late summer or early fall when
spiders are most active. Also perform this
burner tube cleaning procedure if your grill
has not been used for an extended period
of time.
To reduce the chance of "FLASH-BACK" (see
CAUTION at left ) clean the burner tubes and
burners before fully assembling your grill. Remove the cotter pin from the rear underside of
each burner using a pair of long nose pliers.
Carefully lift each burner up and away from the
gas valve orifice, then refer to ILL. 1 and perform one of these three cleaning methods:
Bend a stiff wire, (a lightweight coat hanger
1.
works well) into a small hook as shown
below. Run the hook through the burner tube
and inside the burner several times to remove
any debris.
2.
Use a bottle brush with a flexible handle. Run
the brush through the burner tube and inside
the burner several times, removing any debris.
3.
Use an air hose to force air through each
burner tube. The forced air should pass debris
or obstructions through the burner and out the
ports.
!
WARNING
The location of the burner tube with respect
to the orifice is vital for safe operation.
Check to ensure the orifice is inside of the
burner tube before using your gas grill. See
ILL. 2. If the burner tube does not fit over
the valve orifice, lighting the burner may
cause explosion and/or fire.
ILL. 1
TO CLEAN BURNER TUBE
INSERT HOOK HERE
GAS SPARK ELECTRODE
ASSEMBLY
BURNER TUBE
GAS COLLECTOR BOX
5
ILL. 2
GAS VALVE ASSEMBLY
BURNER
ORIFICE
BURNER PORT
BURNER TUBE
FOOT
COTTER PIN
Y0660 Parts Diagram
6
Y0660 Parts List
REF#
10
11
12a
12b
13
DESCRIPTION
1
LID ASSEMBLY
2
HEAT INDICATOR
3
LEFT HANDLE BRACKET
4
RIGHT HANDLE BRACKET
5
LID HANDLE
6
HEAT-INSULATING INSERT
7
S/S UPPER WARMING RACK
8
S/S COOKING GRID - Large
9
S/S COOKING GRID - Middle
CERAMIC FLAME TAMER
WIRE RACK FOR CERAMIC
FLAME TAMER
GAS COLLECTOR BOX (LPG only)
GAS COLLECTOR BOX (NG only)
SMOKER BURNER
PART#
P0175A
P0619A
P0312A
P0313A
P0253A
P5573A
P1526A
P1651A
P1652A
P1736A
P1739A
P2623D
P2652A
P2053A
QTY
1
1
1
1
1
2
1
2
1
6
1
4
4
1
REF#
30
31
32
DESCRIPTION
CONTROL KNOB
REGULATOR AND HOSE
(LPG only)
NG 12' HOSE KIT (NG only)
NOT SHOWNING DIAGRAM
HANDLE FOR TANK DRAWER
--
SPICE BASKET
--
TOWEL RACK
--
N. G. REGULATOR KIT
--
PART#
P3431B
P3632K
P3723A
P0255A
P5214B
P80C1A
P3648A
CSA lable located
here
QTY
2
1
1
1
1
1
1
14
CAST IRON BURNER - Porcelain
14a
AIR SHUTTER (NG only)
15
ROTISSERIE BURNER
ROTISSERIE BURNER (LPG only)
ROTISSERIE BURNER (NG only)
16
SIDE BURNER LID
17
S/S POT SUPPORT
18
BRASS CAP KIT FOR SIDE
BURNER
19
ELECTRODE
20
SIDE SHELF
21
FRONT PANEL FOR DOOR
22
FRONT PANEL FOR DRAWER
23
GREASE TRAY KIT
24
SMOKER DRAWER
25
CASTER
26
ELECTRONIC IGNITOR
27
ELECTRONIC IGNITOR
28
CONTROL KNOB
29
KNOB SEAT
P1925C
P80R7A
P1957A
P1957B
P1152A
P80H2A
P1951B
P2641A
P1153A
P4344A
P80H4A
P2754A
P80G9A
P5117A
P2503D
P2503C
P3431A
P3432A
3
3
1
For the repair or replacement parts you need:
Call 8:00am - 4:30 pm CST, Monday through
1
1
Friday at 1-800-770-9769
To make sure you obtain the correct replacement
part(s) for your Member's Mark Gas Grill, please
1
refer to the parts list on this page. The following
information is required to assure getting the
1
2
2
2
1
1
correct part:
1. Gas Model Number (see CSA label on grill)
2. Part Number
3. Description
4. Quantity of parts needed
Please allow sufficient time to process and ship.
IMPORTANT: Keep this Owner's Manual for
4
2
convenient referral and for part replacement.
IMPORTANT: Use only factory authorized parts.
1
4
6
The use of any part that is not factory authorized
can be dangerous. This will also void your
warranty.
Customer Service Helpline: If you have questions about assembly or grill operation, or
if there are damaged or missing parts when you unpack this unit from the shipping box, call us
8 : 00 am - 4 : 30 pm CST, Monday through Friday at: 1- 800-770-9769
7
Assembly Instructions
1.
Unscrew each Ignitor Cap located on the grill
Control Panel and remove the Contacts and
Springs from the Ignitor Slots.
Place a manufacturer supplied AA battery into
2.
each Ignitor Slot. Be sure to place the
positive pole facing toward you.See ILL. 3.
If the gap is wider than 3/16" use a pair of long
nose pliers and gently squeeze the Gas Collector
Box until the gap is correct.
Return the Gas Collector Box to its original
horizontal position, secure the Inside Nut and try
the Electrode Check again.
ILL. 4 - Side View
Place the Spring over the AA battery, then
3.
place the Contact on top of the Spring.
Screw each Ignitor Cap back onto the grill
Control Panel.
ILL. 3
IGNITOR
SLOT
IGNITOR CAP
CONTACT
-
+
SPRING
AA BATTERY
Electrode Check - Requires an Assistant
Before placing the cooking components into your grill,
ensure that the Spark Electrode Tip is properly positioned within each Gas Collector Box (a 3-1/4" wide
stainless mechanism found at the front between each
set of burners.) The easiest way to ensure this is to
perform this Electrode Check:
1.
Be sure all Control Knobs are set to "OFF".
Open the Grill Lid.
Have an assistant stand behind to the right of
2.
the grill and look down at the Gas Collector
Box of the main burners. NEVER put your
face inside Grill Head.
3.
Press center Ignitor Cap and have assistant
watch for a small blue spark within each Gas
Collector Box. If a spark is present the
Electrode Tips are properly positioned.
SPARK RECEIVER
3/16" SPARK GAP
GAS COLLECTOR BOX
INSIDE NUT
SPARK ELECTRODE TIP
Installing Cooking Components
Important: Before cooking on your grill the first
time, wash the cooking grids and warming rack
with warm, soapy water. Rinse and dry thoroughly.
Season with cooking oil regularly. After cooking is
completed, turn grill to HIGH setting for about five
minutes to burn off excess grease or food residue.
1.
Place the Ceramic Flame Tamers on the
Ceramic Rack and place on the lower ledge
above the burners.See ILL. 5.
Evenly space the Stainless Steel Cooking
2.
Grids on the ledge above the Flame Tamers.
Place the Upper Warming Rack into the holes
3.
on the upper left and upper right of the back
burner frame with the bottom resting in the
slots on either side of the grill bowl.
ILL. 5
CERAMIC
FLAME
TAMER
POT
SUPPORT
COOKING
GRID
UPPER WARMING
RACK
CERAMIC
RACK
If no spark is seen the Spark Gap shown in
4.
ILL. 4 needs to be adjusted as follows:
Using an adjustable wrench, loosen the Inside Nut
just until the Gas Collector Box can be maneuvered
and turned upward.
The gap between the Spark Electrode Tip and
Spark receiver should be approximately 3/16".
8
Connecting A Liquid Propane Gas (LP gas)
Tank To Your Grill
1.
Open the left door. Pull out the LPG tank
drawer. Place the 20 lb cylinder with foot ring
into the hole in the drawer. See ILL.6a. Make
sure the tank valve is in the OFF positon.
Make sure the gas tank is in right postion.
Use the 5/16"x90mm wing bolt provided to
secure gas tank.
2.
Check the tank valve to ensure it has proper
external mating threads to fit the hose &
regulator assembly provided. See ILL.6b. (Type
1 connection per ANSI Z21.58a-1998)
Make sure all burner valves are in the OFF
3.
position.
Inspect the valve connection port and regulator
4.
assembly. Look for damage or debris. Remove
any debris. Inspect hose for damage. Never
use damaged or plugged equipment.
When connecting the hose and regulator
5.
assembly to the tank valve, hand tighten nut
clockwise to a full stop. Do Not use a
wrench to tighten because it could damage
the Quick Coupling Nut and result in a
hazardous condition.
ILL. 6a
(LP gas model only)
GAS TANK
TANK
DRAWER
ILL. 6b
(LP gas model only)
Type 1 connection
per ANSI Z21.58a-1998
WING BOLT
Open the tank valve fully (counterclockwise).
6.
Use a soapy water solution to check all
connections for leaks before attempting to light
your grill. See "Checking for LP Gas Leaks"
on page 10. If a leak is found, turn the tank
valve off and do not use your grill until the
leak is repaired.
Disconnecting A Liquid Propane Gas (LP gas)
Tank From Your Grill.
Turn the burner valves and LP gas tank valve
1.
to the full OFF position. (Turn clockwise to
close.)
Detach the hose and regulator assembly from
2.
the LP gas tank valve by turning the Quick
Coupling Nut counterclockwise.
Connecting Natural Gas To Your Grill
For Natural Gas grills: Connect the hose
1.
end of the 12' Natural Gas Hose to the N.G.
regulator kit as shown in ILL. 6c. Through
the 12' Natural Gas Hose to the hole of Rear
Panel to outside. Also read the natural gas
safety instructions.
Congratulations
Your Member's Mark gas grill is now ready for
use. Before the first use and at the beginning of
each season (and whenever the LP gas tank has
been changed):
1.
Read all safety, lighting and operating
instructions.
Check gas valve orifices, burner tubes and
2.
burner ports for any obstructions.
Perform gas leak check according to instruc-
3.
tions found on page 10 of this manual.
GAS TANK
TANK
DRAWER
QUICK COUPLING
NUT
CAUTION: When the appliance is not in use, the
gas must be turned off at the supply tank.
ILL. 6c (NATURALGAS MODEI ONLY)
GAS
TOP PANEL
12' NATURAL
GAS HOSE
HOLE FOR
12' NATURAL
GAS HOSE
MANIFOLD
N.G. REGULATOR
KIT
REAR PANEL
9
ADAPTER 1
(P39B6B)
REGULATOR
(P3647A)
ADAPTER 2
(P39B7A)
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