Members Mark Y0202xc Owner's Manual

Owner's Manual

Liquid Propane Gas Grill

MODEL Y0202XC LP

Natural Gas Grill

MODEL Y0202XC NG

MODEL Y0202XC LP SHOWN

Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged or

missing parts when you unpack this unit from the shipping boxes, call us 8am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769

WARNING:

Read this Owner's Manual carefully and be sure your gas grill is properly assembled, installed and maintained. Follow all leak check procedures carefully in this manual prior to grill operation. Do this even if the grill was store assembled. Failure to follow these instructions could result in serious bodily injury and/or property damage. This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.

Note to Installer: Leave this Owner's Manual

with the consumer after delivery and/or installation.

Note to Consumer: Leave this Owner's Manual in

a convenient place for future reference.

Important Note: This grill is manufactured to

exact specifications. Model Y0202XC LP is certified for use with LP gas and Model Y0202CX NG is certified for use with Natural Gas. You can not

convert this grill from one fuel type to the other.

For your safety, conversion kits are not available. Any attempt to convert your grill will void your warranty.

Manufacturer:

Grand Hall Enterprise Co., Ltd.

9th Fl., No.298, Rueiguang Rd., Neihu, Taipei, Taiwan (114)

P80146046A - Date: 08/12/2003

Table of Contents

Read These Safety Instructions

Warranty.....................................................2

Safety Instructions.....................................2

Natural Gas Safety Instructions...............4

Pre-Assembly Instructions..............................5

Hardware, Parts Diagram and Lists.....6

Rotisserie, Parts Diagram and Lists...10

Assembly Instructions...............................11

Lighting Instructions..................................18

Rotisserie Instructions.............................20

Back Burner, Rotisserie Instructions.......22

Cleaning and Maintenance Instructions....23

Frequently Asked Questions..................25

Cooking Instructions................................26

Cooking Guide and Recipes................27

Member's Mark Grill Warranty

Full 1-Year Warranty on Grill

For one year from the date of purchase, the Manufacturer will repair or replace, at their option, any grill part (except for paint loss, rusting, AA batteries) that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From the date of purchase for the designated time periods stated below, the Manufacturer will replace the following grill parts if they are defective in material or workmanship. You will be charged shipping and handling.

• Lifetime of the grill: Stainless steel parts

(except for discoloration due to normal use or excessive heat, and scratches or dents caused by normal use and improper maintenance). Aluminum Castings (except for paint loss)

• 2 Years: Cast-iron Burners

• For Warranty Service: Call our Grill Information

Center 8am - 4:30pm CST, Monday through Friday at 1-800-770-9769

Warranty Restrictions:

• This warranty does not cover surface rust or natural oxidation.

• This warranty is void if grill is used for commercial or rental purposes.

• This warranty applies only when the grill is used in the United States.

• This warranty gives you specific legal rights, and

you may also have other rights which vary from state to state. See back cover for warranty details.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire department.

FOR YOUR SAFETY

Do not store or use gasoline or other flam-

1. mable vapors and liquids in the vicinity of this or any other appliance.

An LP gas tank not connected for use shall

2. not be stored in the vicinity of this or any other appliance.

WARNING

Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

WARNING

Your grill will get very hot. Never lean over

the cooking area while using your grill. Do not touch cooking surfaces, grill housing, grill lid or any other grill parts while the grill is in operation, or until the grill has cooled after use.

Failure to comply with these instructions may result in serious bodily injury.

Grill Installation Codes

This gas grill must be installed in accordance with all local codes. In areas without local codes, follow the latest edition of the National Fuel Gas Code ANSI Z223.1. In Canada, installation must conform to standard CAN/CGA 1b149.1 or 1-b149.2 (Installation Code for Gas Burning Appliances and Equipment) and all local codes.

Correct LP Gas Tank Use

LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use. You must use an

"OPD" gas tank which offers an Overfill Prevention Device. This safety feature prevents the

tank from being overfilled which can cause malfunction of the LP gas tank, Regulator and/or grill.

The LP gas tank must be constructed and marked in accordance with specifications of the U.S. Dept. of Transportation (DOT). In Canada, the LP gas tank must meet the Canadian Transportation and Communications (CTC) specifications. Also be sure to read and follow all LP gas instructions on the following page.

The LP gas tank has a Shut Off Valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank. The tank supply system must be arranged

2. for vapor withdrawal. The LP gas tank used must have a collar

3. to protect the tank valve.

Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Your gas grill should not be placed under any surface that will burn. Do not obstruct the flow of ventilation and combustion air around the gas grill housing.

This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.

WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

• Never connect an unregulated LP gas tank to

your gas grill. The gas Regulator assembly

supplied with your gas grill is adjusted to have

an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank.

• Only use the Regulator and Hose Assembly

supplied with your gas grill. Replacement

Regulators and Hose Assemblies must be those specified by manufacturer.

• Have your LP gas tank filled by a reputable

propane gas dealer and visually inspected and

re-qualified at each filling.

• Never fill the gas tank beyond 80% full.

Have your propane gas dealer check the release valve after every filling to ensure that it remains free of defects.

• Always keep LP gas tanks in upright position.

• Do not store (or use) gasoline or other flammable

vapors and liquids in the vicinity of this gas grill.

• An LP gas tank that is not connected for use must

NOT be stored on bottom shelf inside cabinet or in the vicinity of this or any other gas grill.

• Do not subject the LP gas tank to excessive heat.

• Never store an LP gas tank indoors. If you

store your gas grill in the garage or other indoor location, always disconnect the LP gas tank first, store it safely outside.

• LP gas tanks must be stored outdoors in a

well-ventilated area and out of the reach of children. Disconnected LP gas tanks must not be stored in a building, garage or

any other enclosed area.

• When your gas grill is not in use the gas

must be turned off at the LP gas tank.

• The Regulator and Hose assembly must be

inspected before each use of the grill. If there

is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill

being used again.

• Keep the gas Regulator Hose away from hot

grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the Hose appears damaged do not use the gas grill,

call our Grill Information Center for a

replacement, at 1-800-770-9769.

• Never light your gas grill with the Lid closed

or before checking to insure the Burner Tubes are fully seated over the Gas Valve Orifices.

• Never allow children to operate your grill. Do

not allow children to play near your grill.

WARNING

A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

• Shut off gas supply to the gas grill.

• Turn the Control Knobs to OFF position.

• Put out any flame with a Class B fire

extinguisher.

• Open Grill Lid.

• Get away from the LP gas tank.

• Do not try to fix the problem yourself.

• If odor continues or you have a fire you cannot

extinguish, call your fire department. Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.

NOTE: The normal flow of gas through the Regulator and Hose Assembly can create a humming sound. A low volume of sound is perfectly normal and will not interfere with operation of the grill. If humming sound is loud and excessive you may need to purge air from the gas line or reset the Regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill. For help call the Grill Information Center.

Grill Information Center, 8:00am-4:30pm CST, Monday through Friday at: 1-800-770-9769

Natural Gas Safety Instructions

• Your Natural Gas Grill is designed to operate on

Natural Gas only, at a pressure of 7" water column (W.C.) (1/4 psig or 1.75 kpa), regulated at the residential meter. Check with your gas utility company for local gas pressure and with your local

municipality for building code requirements. If your residential gas line pressure has not been regulated to 7" W.C., contact your local gas utility company for professional assistance.

• The gas pressure Regulator supplied with this

appliance must be used. This Regulator is set for an outlet pressure of 4" W.C.

• It is recommended that a Shut Off Valve be installed

at the gas supply source outdoors. Install at a point

after the gas pipe exits the outside wall and before the

Quick Disconnect Hose, or install it at the point before the gas line piping enters the ground. See Figure 1.

• Pipe sealing compound or pipe thread tape resistant

to the action of Natural Gas must be used on all male

pipe threads when making the connection.

Figure 1 (For Natural Gas Model Only)

NATURAL GAS SUPPLY

LOCKING

GAS

SHUT OFF

VALVE

Additional Hardware Not Included

TO NATURAL GAS REGULATOR

MALE FITTING

LOCKING GAS SHUT OFF VALVE

QUICK DISCONNECT

Gas Line Piping

If the length of line required does not exceed 50 feet, use a 5/8" O.D. tube. One size larger should be used for lengths greater than 50 feet.

• Disconnect your gas grill from fuel source when

the gas supply is being tested at high pressures. This gas grill and its individual Shut Off Valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pressure in excess of 1/2 psi (3.5kpa).

• Turn off your gas grill when the gas supply is

tested at low pressures. The grill must be isolated

from the gas supply pipe system by closing its individual Manual Shut Off Valve during any pressure testing of the gas supply pipe system at pressures equal to or less than 1/2 psi (3.5kpa).

• The Quick Disconnect connects to a 3/8 inch NPT

thread from gas source. The Quick Disconnect fitting is a hand operated device that automatically shuts off the the flow of gas from the source when it is disconnected.

• The Quick Disconnect fitting can be installed

horizontally, or pointing downward. DO NOT install

the fitting with the opening pointing upward

because the fitting could collect water and debris.

• The Dust Covers (plastic plugs) provided with the

Quick Disconnect help keep the open ends

clean while disconnected.

• The outdoor connector must be firmly attached to

a ridged permanent construction.

• The Quick Disconnect MUST BE installed above

ground.

Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062 inch; or standard weight (schedule

40) steel or wrought iron pipe. Copper tubing must be tin-lined if the gas contains

more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.

Plastic tubing is suitable only for outdoor, underground use.

Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.

Underground piping must have a minimum of 18" cover.

Test Connections

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1

DANGER

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property.

• WARNING: Do not route the 12 foot Quick

Disconnect Hose under a deck. The hose must be

visible and inspected prior to each grill use.

CAUTION: BEWARE OF FLASH-BACK

Pre-Assembly Instructions

CAUTION: Spiders and small insects occa-

sionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to a gas flow obstruction which could result in a fire in and around the Burner Tubes. This type of fire is known as a "FLASH-BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user.

Although an obstructed Burner Tube is not the only cause of "FLASH-BACK", it is the most common cause.

To reduce the chance of "FLASH-BACK", you must clean the Burner Tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this Burner Tube cleaning procedure if your grill has not been used for an extended period of time.

To reduce the chance of "FLASH-BACK" (see CAUTION at left) clean the Burner Tubes and Burners before fully assembling your grill. Remove the Cotter Pin from the rear underside of each Burner using a pair of long nose pliers. Carefully lift each Burner up and away from the Gas Valve Orifice, then refer to Figure 1 and perform one of these three cleaning methods:

Bend a stiff wire, (a lightweight coat hanger

works well) into a small hook as shown below. Run the hook through the Burner Tube and inside the Burner several times to remove any debris.

Use a Burner Cleaning Brush, or a bottle

brush with a flexible handle. Run the brush through the Burner Tube and inside the Burner several times, removing any debris.

Use an air hose to force air through each

Burner Tube. The forced air should pass debris or obstructions through the Burner and out the ports.

Tools Required for Assembly

Phillips Head screw driver

•

Adjustable wrench

•

Long nose pliers - used to remove the

•

Cotter Pin when cleaning the Burners Open-end wrench (included with Hardware

•

Pack) used to tighten the Casters. Protective work gloves

•

Eye protection

•

Figure 1

TO CLEAN BURNER TUBE, INSERT HOOK HERE

GAS COLLECTOR BOX

SPARK ELECTRODE

WARNING

The location of the Burner Tube with respect to the Orifice is vital for safe operation. Check to ensure the Orifice is inside of the Burner Tube before using your gas grill. See Figure 2. If the Burner Tube does not fit over the Valve Orifice, lighting the Burner may cause explosion and/or fire.

Figure 2

CONTROL KNOB

CROSS SECTION OF MANIFOLD

BURNER

GAS VALVE

BURNER PORT

SPARK ELECTRODE

GAS COLLECTOR BOX

ORIFICE

BURNER TUBE

Contents for Hardware Pack (Part #P4182A)

Contents for Hardware Pack

The following table illustrates a breakdown of the Hardware Pack. It highlights what components are used in the various stages of assembly.

Ref.

N. L.

E. E.

K. E. E. Q.

E. U.

K. U.

Component

1/4" x 2 1/2" Phillips Head Screw

1/4" x 3/4" Phillips Head Screw 1/4" Lock Nut

1/4" x 1/2" Phillips Head Screw 1/4" x 1/2" Phillips Head Screw

3/16" x 1/2" Phillips Head Screw 1/4" x 1/2" Phillips Head Screw 1/4" x 1/2" Phillips Head Screw M5 x 6mm Phillips Head Screw

(already screwed into Door Handles)

3/16" x 1/2" Phillips Head Screw

1/4" x 1/2" Phillips Head Screw M4 x 10 Self-Tapping Screw

3/16" x 1/2" Phillips Head Screw M4 x 10 Self-Tapping Screw

Qty. to use

4 4

2 4

4 2 4 4

2 1

Purpose of Component

Attaches Grill Bowl to Cart Leg

Secures Grill Bowl onto the Cart

Attaches LP Fuel Tank Gauge to Side Cart Panel Attaches Tank Hook and Tank Holder to

LP Fuel Tank Gauge Secures Rear Panel to Cart

Attaches Door Bracket to the Cart Attaches Shelf Bracket to Cart Leg Attaches the Handles onto the Doors

Secures the Rear Wind Shield to the back of Grill Cart

Secures the Spice Tray to Side Shelf

Secures the Control Panel to Side Burner and Grill Bowl

M4 x 10 Self-Tapping Screw

1/4" x 1/2" Phillips Head Screw

3/16" x 1/2" Phillips Head Screw Manual Lighting Stick

Caster Wrench (Part#P05515109E)

"AA" Batteries

(1 For NG Model) (3 For LP Model)

Door Handles

Caster Wrench

Side Burner Control Knob

Side Burner Control Knob Seat

Spring

1 4

2 1 1 3

2 1 1 1 1

Attaches Manual Lighting Stick to Side Panel Secures Side Shelf and Side Burner to

Shelf Brackets Attaches Natural Gas Regulator to Cart Leg Attaches to Right Side Panel Tightens Casters

Powers the Electronic Ignition and LP Fuel Gauge Display

Attaches to front Doors Fixing the Casters Attaches on Side Burner Valve Attaches on Side Burner Valve Attaches on Side Burner Valve

Contents for Hardware Pack (Part # P06002023A For LP)

Contents for Hardware Pack (Part #P4182A)

(Part # P06002040A For N.G.)

Actual Size and Quantity of Each Hardware Piece:

B. 1/4" x 2 1/2" Phillips Head Screw - QTY 2

E. 1/4" x 1/2"

Phillips Head Screw QTY. 18 (12 for NG model)

U. M4 x 10

Self-Tapping Screw QTY. 3

N. 1/4" x 3/4"

Phillips Head Screw x 4

(found in door handles)

Q. M5 x 6mm

Phillips Head Screw QTY. 4

L. 1/4" Lock Nut x 4

K. 3/16" x 1/2"

Phillips Head Screw QTY. 8 (additional 2 for NG)

R. Manual Lighting Stick (scale 1/2) - QTY. 1 S. "AA" Batteries - QTY. 3

(1 For NG Model) (3 For LP Model)

T. Door Handle (scale 1/2) - QTY. 2

W. Side Burner Control Knob-QTY. 1

V. Caster Wrench (scale: 1/2)- QTY. 1

Y. Spring-QTY. 1

X. Side Burner Control Knob seat-QTY. 1

Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged

or missing parts when you unpack this unit from the shipping boxes, call us 8am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769

Y0202XC Parts Diagram

Remove all components from both cartons and place within easy reach. Turn the largest carton upside down and it will provide a comfortable height work surface for grill assembly.

10.

11.

12.

13.

14.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

29.

30.

31.

32.

33.

33-1.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

Lid Plate

1. Lid Side Panel, Left

2. Lid Side Panel, Right

3. Temperature Gauge

4. Name Plate

5. Lid Handle

6. Heat-Insulating Spacer

7. Cooking Grid

8. Ceramic Flame Tamer

9. Rack for Flame Tamer Burner Gas Collector Box W. Electrode Cover for Back Burner Frame for Back Burner Back Burner Spark Electrode Orifice Gas Tube Assembly Grease Draining Tray Grease Receptacle Burner Bracket Bowl Side Panel, Left Bowl Side Panel, Right Bowl Front Panel Bowl Rear Panel Electric Wire Set Valve/Manifold Assembly (LP) Valve/Manifold Assembly (NG) Control Panel Control Knob (Side Burner) Control Knob (Main Burner) Control Knob (Back Burner) Spring Control Knob Seat Electric Ignitor AA Battery(3 For LP Model) (1 For NG Model) Rear Wind Shield Rear Panel Side Shelf Spice Tray Side Shelf Bracket Manual Lighting Stick Caster Caster Seat Door Plate Door Handle Door Bracket Door Stop Bottom Shelf Cart Legs,Left(LP) Cart Legs,Left(NG) Cart Legs,Right Regulator(LP)

Y0202XC Parts List

QTY.REF#PART#DESCRIPTION

P00129306A P00105317T P00106317T P0618A P0435C P0234A P5573A P01602029C P1736A P1736B P1925C P2623B P06905001B P80F1A P1947A P2515A P5643A P3512A P2738B P2717A P0220321AD P00705407G P00706407G P00740266D P00741266D P02615047A Y0060056 Y0060057 P02909233S P03424241L P03424231L P03424251L P80E3A P3432A P02502154C P8080A

P06906003C P07701004A P01107024B P05206009A P01215007D P5540A P5115B P4525B P04313008A P0247A P03301014E P05510089E P01005019H P00901021B P00901055B P00902021B P3632N

1 1 1 1 1 1 2 3 6 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 5 5 1

1 1 1 1 4 1 4 4 2 2 1 1 1 1 1 1 1

57a. 57b.

57c.

57d.

57d-1.

57e.

57f. 57g. 57h.

57i.

For the repair or replacement parts you need: Call our Grill Information Center, 8am - 4:30pm CST, Monday through Friday at 1-800-770-9769

To make sure you obtain the correct replacement part (s) for your gas grill please refer to the parts list on this page. The following information is required to insure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Description

4. Quantity of parts needed Please allow sufficient time to process and ship. IMPORTANT: Keep this Owner's Manual for convenient referral and for part replacement.

IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

Tank Holder(LP)

54. Tank Hook(LP)

55. Tank Gauge(LP)

56. Side Burner Frame Side Burner Body Side Burner Lid Side Burner Control Panel(LP) Side Burner Control Panel(NG) Pot Support Side Burner Spark Electrode for Side Burner Connection Hose(7.3") Gas Valve for Side Burner(LP) Gas Valve for Side Burner(NG) Tank gauge Display(LP)

58. Regulator (NG)

59. Hose Kit 12ft.(NG)

60. Connection Hose (19.8")

61. Air Shutter (NG)

62. Owner's Manual

---Hardware Pack (page 7)

---Hardware Pack(NG)

----

QTY.REF#PART#DESCRIPTION

P4042A P4041A P80N5A P01102025B P02301005B P1144A P02904243S P02904463S P80E4B P02002047D P2632B P03705024A P03232064B P03232065B P05310031A Y0080007 P3718A P03705036A P80R7A P80146046A P06002023A P06002040A

CSA label located here

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1

Rotisserie Parts Diagram

Rotisserie Parts List Hardware for Rotisserie

QTY.REF#PART#DESCRIPTION

Handle

Bushing

3/8"x1/2" Thumbscrew

Collar

Skewer

Holding Fork

Motor Bracket

AC Rotisserie Motor

#10-24x3/4" Screw Washer #10-24 Nut

P8083E P05508092F P05508094F P05508091F P05508093F P05508090F P8083K P07101010A Y0100052

1 1 3 1 1 2 1 1 2

9. #10-24x3/4" UNC Screw QTY. 2

3. 3/8"x1/2" Thumbscrew QTY. 3

9. Washer QTY. 2

9. #10-24 Nut. QTY. 2

Cart Assembly Instructions

Remove all cart parts, hardware, and Grill Head from shipping boxes. Raise the Grill Lid and remove all packed components. Use the parts list to check that all necessary parts have been included.

Figure 1

LOCKING SCREW

CART LEG BRACKET

NOTCHED HOLE

Assemble the gas grill on a protective work surface to avoid scratching grill surfaces. Inspect your grill for damage as you proceed. Do not assemble or operate your grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping boxes, or you have questions during the assembly process, call our Grill Information Center 8am - 4:30pm CST, Monday through Friday at: 1-800-770-9769.

When assembling this grill, we recommend asking for the assistance of another person when maneuvering some of the larger, heavier pieces. You will need both an Adjustable Wrench and Phillips Screw Driver (not provided) for securing the nuts and screws.

Assembling The Cart

Remove cart assembly from shipping box and place on a flat and level surface such as a garage floor. Peel back approximately two inches of the protective PVC film from the front, back and both ends of the Bottom Shelf. Unfold both pre-assembled Cart Legs to an upright position. See Figure 1. Push down Cart Legs until Locking Screws snap into the notched holes of the Cart Leg Brackets.

THREADED HOLE FOR DOOR BRACKET

Figure 2

PIVOT SCREW

CASTER

Make sure that the Cart Side Panels are flush with the Bottom Shelf. Use a #2 Phillips Head screw driver to tighten both Locking and Pivot Screws for each Cart Leg.

Install the 4 Casters to the bottom of the Cart Legs by turning the threaded Caster Stem clockwise until it stops. Tighten securely using the Caster Wrench (included in Hardware Pack). See Figure 2.

Attach the Rear Panel to the Cart Legs as shown in Figure 3. Align the holes on panel with the holes on Cart Legs. Secure loosely using 4 of the "K" 3/16" x 1/2" Phillips Head Screws provided.

K. 3/16" x 1/2" Phillips Head Screw x 4

Secure the Manual Lighting Stick to the top of the

5. right Side Panel. Fix firmly by using the "U" M4 x 10 Self-Tapping Screw packed with the Manual Lighting Stick.

Figure 3

REAR PANEL

MANUAL LIGHTING STICK

U. M4 x 10 Self-Tapping Screw x 1

Attach the Door Bracket to Cart Legs. Be sure the

folded strip of the bracket is closest to the Cart Legs. Then align the holes on both ends of the bracket with the threaded holes on the Cart Legs. Attach the Door Bracket using 2 of the "E" 1/4"x 1/2" Phillips Head Screws. Do not tighten screws yet. Refer to Figure 4.

E. 1/4" x 1/2" Phillips Head Screw x 2

Locate the hinge holes on the Bottom Shelf and Door

7. Bracket. Insert the Door Hinges into these holes and

holes on Door Bracket. Push the Door Bracket down to an even level. See Figure 4. Adjust bottom door stop as necessary to insure that the Door Magnets contact the stop and the Doors are flush with the Bottom Shelf. Unscrew the 4 "Q" M5 x 6mm Phillips Head Screws which were pre-assembled into the Door Handles. Use these screws and a # 2 Phillips Head screw driver to attach the Door Handles to the Door Plate as shown in Figure 4.

Q. M5 x 6mm Phillips Head Screw x 4

(found in door handles)

Figure 4

DOOR BRACKET

SIDE SHELF

BRACKET

DOOR HANDLE

DOOR PLATE

Insert the 4 Side Shelf Brackets into the open slot

8. at the top section of each Cart Leg. See Figure 4A.

Secure Brackets using 4 of the "E" 1/4"x 1/2" Phillips Head Screws. Tighten all 4 Brackets securely.

E. 1/4" x 1/2" Phillips Head Screw x 2

Side Shelf Assembly

Place the stainless steel Side Shelf onto the Side

1. Shelf Brackets previously attached to the right side of the Cart. Align the holes on the Side Shelf with the threaded holes at the end of Shelf Brackets. Secure firmly using 2 of the "E" 1/4"x1/2" Phillips Head Screws. See Figure 5.

E. 1/4" x 1/2" Phillips Head Screw x 2

Place the Side Burner onto the Shelf Brackets

2. previously attached to the left side of the Cart. Align the holes on the Side Burner with the threaded holes at the end of Shelf Brackets. Secure firmly using 2 of the "E" 1/4"x1/2" Phillips Head Screws. See Figure 5.

Figure 4A

OPEN SLOT OF CART LEG

Figure 5

SIDE SHELF

BRACKET

SIDE BURNER

SIDE SHELF

E. 1/4" x 1/2" Phillips Head Screw x 2

+ 26 hidden pages