Members Mark Y0101xc Owner's Manual

Owner's Manual
!
Liquid Propane Gas Grill
MODEL Y0101XC
Customer Service Helpline: If you have questions about assembly or grill operation, or if there are damaged
or missing parts when you unpack this unit from the shipping box, call us 8am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769
WARNING:
Read this Owner's Manual carefully and be sure your gas grill is properly assembled, installed and maintained. Failure to follow these instructions could result in serious bodily injury and/or property damage. This gas grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installation.
Note to Consumer: Leave this Owner's Manual
in a convenient place for future reference.
Manufacturer:
Grand Hall Enterprise Co., Ltd.
9th Fl., No.298, Rueiguang Rd., Neihu, Taipei, Taiwan (114)
P4792E - Date: 04/01/2002
Table of Contents
Read These Safety Instructions
Warranty ..................................................... 2
Safety Instructions ..................................... 2
Pre-Assembly Instructions ......................... 4
Hardware, Parts Diagram and Lists ..... 5
Assembly Instructions ................................. 8
Lighting Instructions .................................. 15
Cleaning and Maintenance Instructions .... 17
Frequently Asked Questions .................. 19
Cooking Instructions ................................ 21
Cooking Guide and Recipes ................ 22
Member's Mark Grill Warranty
Full 1-Year Warranty
Ceramic Flame Tamers, Hose and Regulator,Caster and Caster Seat, Control Knob (excludes paint fading), Cast Aluminum Parts (paint fading), Grease Receptacle(no rust through), Grease Draining Tray (no rust through), Electronic Ignition(excluding battery), Fuel Gauge(excluding batteries).
Full 2-Year Warranty
Cast iron burners(no rust through), Grill Bowl(no rust through), Stainless Steel Cooking Grids, Stainless Steel Grill Lid, Steel Cart
Warranty Service
Warranty service is available by contacting our service center help line at 1-800-770-9769, Monday through Friday, 8:00AM to 4:30PM CST.
Warranty Restrictions
This warranty is void if grill is used for commer­cial or rental purposes.
This grill is for use with Liquid Propane (LP) to convert this grill to natural gas is dangerous and will void your product warranty.
This warranty applies only when the grill is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. See page 20 for full details of warranty.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
FOR YOUR SAFETY
1.
Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
An LP cylinder not connected for use shall not
2. be stored in the vicinity of this or any other appliance.
!
WARNING
Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
!
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
!
WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, grill lid or any other grill parts while the grill is in operation, or until the grill has cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
Grill Installation Codes
This gas grill must be installed in accordance with all local codes. In areas without local codes, follow the latest edition of the National Fuel Gas Code ANSI Z223.1. In Canada, installation must conform to standard CAN/CGA 1b149.1 or 1-b149. 2 (Installation Code for Gas Burning Appliances and Equipment) and all local codes.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maxi­mum size LP gas tank to use. We recommend buying an "OPD" gas tank which offers an Overfill Prevention Device. This safety feature prevents the tank from being overfilled which can cause mal­function of the LP gas tank, regulator and/or grill.
The LP gas tank must be constructed and marked in accordance with specifications of the U. S. Dept. of Transportation (DOT). In Canada, the LP gas tank must meet the Canadian Transporta­tion and Communications (CTC) specifications. Also be sure to read and follow all LP instruc­tions on the following page.
2
1.
The LP gas tank has a shutoff valve, termi­nating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank con­nection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank. The tank supply system must be arranged
2. for vapor withdrawal. The LP gas tank used must have a collar
3. to protect the tank valve.
Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Your gas grill should not be placed under any surface that will burn. Do not obstruct the flow of ventilation air around the gas grill housing.
This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.
WARNING!
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Never connect an unregulated LP gas tank to
your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank. Only use the regulator and hose assembly
supplied with your gas grill. Replacement regulators and hose assemblies must be those specified by manufacture. Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and re-qualified at each filling. Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the release valve after every filling to ensure that it remains free of defects. Always keep LP gas tanks in an upright
position. Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill. An LP gas tank that is not connected for use must
NOT be stored on bottom shelf or in the vicinity of this or any other gas grill. Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank indoors. If you
store your gas grill in the garage or other indoor location, always disconnect the LP gas tank first and store it safely outside. LP gas tanks must be stored outdoors in a
well-ventilated area. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area.
When your gas grill is not in use the gas
must be turned off at the LP gas tank. The regulator and hose assembly must be
inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being used again. Keep the gas regulator hose away from hot
grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call our service center at 1-800-770-9769. Never light your gas grill with the lid closed
or before checking to insure the burner tubes are fully seated over the gas valve orifices. Never allow children to operate your grill. Do
not allow children to play near your grill.
!
WARNING
A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or prop­erty damage.
Shut off gas supply to the gas grill.
Turn the control knobs to OFF position.
Put out any flame with a fire extinguisher.
Open grill lid.
 
Get away from the LP gas tank.
Do not try to fix the problem yourself.
If odor continues or you have a fire you cannot extinguish, call your fire department.
Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging proce­dure should be done every time a new LP gas tank is connected to your grill. For help call the Customer Service Helpline for assistance.
Customer Service Helpline, 8:00am-4:30pm CST, Monday through Friday at: 1-800-770­9769
3
CAUTION: BEWARE OF FLASH-BACK
Pre-Assembly Instructions
CAUTION: Spiders and small insects occa­sionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to a gas flow obstruc­tion which could result in a fire in and around the burner tubes. This type of fire is known as a "FLASH-BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of "FLASH-BACK", it is the most common cause.
To reduce the chance of "FLASH-BACK", you must clean the burner tubes before assem­bling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time.
To reduce the chance of "FLASH-BACK" (see
CAUTION at left) clean the burner tubes and burners before fully assembling your grill. Re­move the cotter pin from the rear underside of each burner using a pair of long nose pliers. Carefully lift each burner up and away from the gas valve orifice, then refer to ILL. 1 and per­form one of these three cleaning methods:
Bend a stiff wire, (a lightweight coat hanger
1.
works well) into a small hook as shown below. Run the hook through the burner tube and inside the burner several times to remove any debris.
Use a bottle brush with a flexible handle.
2.
Run the brush through the burner tube and inside the burner several times, removing any debris.
Use an air hose to force air through each
3.
burner tube. The forced air should pass debris or obstructions through the burner and out the ports.
Tools Required for Assembly
Phillips head screw driver
Adjustable wrench
Long nose pliers - used to remove cotter pin
when cleaning the burners Open-end wrench, included, - used to tighten
castors and side burner control panel. Protective work gloves
Eye protection
ILL. 1
To Clean Burner Tube, Insert Hook Here
Gas Collector Box
Spark Electrode
!
WARNING
The location of the burner tube with respect to the orifice is vital for safe operation. Check to ensure the orifice is inside of the burner tube before using your gas grill. See ILL. 2. If the burner tube does not fit over the valve orifice, lighting the burner may cause explosion and/or fire.
ILL. 2
Control Knob
Section of Manifold
Burner
Gas Valve
Burner Port
Orifice
Orifice
Burner Tube
4
Contents for Hardware Pack (PART# P55J4A)
Contents for Hardware Pack (Part #P4182A)
Contents for Hardware Pack (Part #P4182A)
The following table illustrates a breakdown of the screwpack. It highlights what components are used in the various stages of assembly.
REF.
B.
N. L.
E.
E.
G.
E.
C.
Q.
K.
E.
COMPONENTS USES
1/4" x 2 1/2" PHILLIPS HEAD SCREW
X8
X4
1/4" x 3/4" PHILLIPS HEAD SCREW
X4
1/4" LOCK NUT
X2
1/4" x 1/2" PHILLIPS HEAD SCREW
X4
1/4" x 1/2" PHILLIPS HEAD SCREW
X4
3/16" x 3/4" PHILLIPS HEAD SCREW
1/4" x 1/2" PHILLIPS HEAD SCREW
X2
1/4" x 1/2" HEX. HEAD SCREW
X8
M5 x 6mm PHILLIPS HEAD SCREW
X4
(ALREADY SCREWED INTO DOOR HANDLES)
3/16" x 1/2" PHILLIPS HEAD SCREW
X2
1/4" x 1/2" PHILLIPS HEAD SCREW
X2
ASSEMBLES 2 BOTTOM SHELF BRACKETS TO THE CART LEGS
SECURES GRILL BOWL ONTO THE CART
ATTACHES TANK GAUGE TO SIDE PANEL
ATTACHES TANK HOOK AND TANK HOLDER TO TANK GAUGE
SECURES REAR PANEL TO THE CART
ATTACHES DOOR BRACKET TO THE CART
ATTACHES SHELF BRACKET TO CART LEG
INSTALLS THE HANDLES ONTO THE DOORS
SECURES REAR WIND SHIELD TO THE BACK OF GRILL CART.
INSTALLS THE SPICE TRAY TO SIDE SHELF
C. T.
U.
E.
B. 1/4" x 2 1/2" PHILLIPS HEAD SCREW x 8
G. 3/16" x 3/4" PHILLIPS
HEAD SCREW x 4
1/4" x 1/2" HEX HEAD SCREW
X2
PLAIN WASHER
X2
X1
M4 x 10 SELF-TAPPING SCREW
X4
1/4" x 1/2" PHILLIPS HEAD SCREW
C.1/4" x 1/2" HEX
HEAD SCREW X 10
INSTALLS THE CONTROL PANEL TO SIDE BURNER
INSTALLS THE LIGHTING STICK TO SIDE PANEL
SECURES SIDE SHELF AND SIDE BURNER TO SHELF BRACKETS
Actual Sizes:
N. 1/4" x 3/4" PHILLIPS
HEAD SCREW x 4
(found in door handles)
Q. M5 x 6mm PHILLIPS
HEAD SCREW x 4
L. 1/4" LOCK
NUT x 4
K. 3/16" x 1/2" PHILLIPS
HEAD SCREW x 2
E. 1/4" x 1/2" PHILLIPS
HEAD SCREW x 14
T. PLAIN WASHER x 2
U. M4 x 10 SELF-
TAPPING SCREW x 1
Customer Service Helpline: If you have questions about assembly or grill operation, or if there are damaged
or missing parts when you unpack this unit from the shipping box, call us 8am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769
5
Y0101XC Parts Diagram
Remove all components from cartons and place within easy reach. Turn the largest carton upside down and it will provide a comfortable height work surface for grill assembly.
6
Y0101XC Parts List
QTY.REF# PART#DESCRIPTION
QTY.REF# PART#DESCRIPTION
10.
11.
12.
13.
14.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
29.
30.
31.
32.
33.
34.
35.
36.
36-1.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
Lid Plate
1. Lid Side Panel, left
2. Lid Side Panel, right
3. Heat Indicator
4. Name Plate
5. Lid Handle
6. Heat-Insulating Spacer
7. Cooking Grid
8. Ceramic Flame Tamer
9. Rack for Flame Tamer Burner Gas Collector Box W. Electrode Cover for Back Burner Frame for Back Burner Back Burner Spark Electrode Orifice Gas Tube Assembly Grease Draining Tray Grease Receptacle Burner Bracket Bowl Side Panel, left Bowl Side Panel, right Bowl Front Panel Bowl Rear Panel Electric Wire Set Heat Shield for Control Panel Gas Valve for Main Burner Gas Valve for Back Burner Gas Manifold Control Panel Rear Wind Shield Control Knob Control Knob(Back Burner) Spring Control Knob Seat Electric Ignitor AA Battery Rear Panel Shelf Bracket-A Shelf Bracket-B Tank Hook Tank Holder Regulator W. Hose Lighting Stick Door Bracket Door Plate Door Handle Side Shelf Spice Tray Side Panel Cart Legs, left Cart Legs, right
P0162B P0155B P0156B P0618A P0435C P0234A P5573A P1650A P1736A P1736B P1925A P2623B P8085B P80F1A P1947A P2515A P5643A P3512A P2738B P2717A P2219A P0753B P0754B P0733A P0734A P2634A P2943B P3229Z P32A9C P5029A P2964B P8089C P3431D P3431E P80E3A P3430C P2503E P8080A P4317D P1216A P1216B P4041A P4042A P3632N P5540A P4407F P4337A P0247A P1169A P5212B P4318C P0842C P0842D
1 1 1 1 1 1 2 3 6 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 4 1 5 5 1 3 1 2 2 1 1 1 1 1 2 2 1 1 2 1 1
Bottom Shelf Bracket, front
56. Bottom Shelf Bracket, rear
57. Bottom Shelf, left
58. Bottom Shelf, right
59. Castor
60. Castor Seat
61. Side Burner Frame
62a.
Side Burner Body
62b.
Side Burner Lid
62c.
Side Burner Control Panel
62d.
Pot Support
62e.
Side Burner
62f.
Spark Electrode for Side Burner
62g.
Connection Tube
62h.
Gas Valve for Side Burner
62i.
Tank gauge display
63. Tank gauge
64. Owner's Manual Hardware Pack (content page5)
CSA label located here
For the repair or replacement parts you need: Call 8:00am - 4:30 pm CST, Monday through Friday at 1-800-770-9769
To make sure you obtain the correct replacement part (s) for your Member's Mark Gas Grill, please refer to the parts list on this page. The following information is required to assure getting the correct part:
1. Gas Model Number (see CSA label on grill)
2. Part Number
3. Description
4. Quantity of parts needed
Please allow sufficient time to process and ship.
IMPORTANT: Keep this Owner's Manual for convenitent referral and for part replacement.
IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.
P1034S P1034T P1034U P1034V P5115B P4524A P1168A P2327A P1144A P2963B P80E4B P1922A P2632B P39A5A P32B3A P80N4A P80N5A P4792E P55J4A
1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1
Customer Service Helpline: If you have questions about assembly or grill operation, or if there are damaged
or missing parts when you unpack this unit from the shipping box, call us 8am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769
7
Assembly Instructions
Remove all cart parts, hardware, and grill head from shipping box. Raise the grill lid and remove all packed components. Use the parts list on page 5, 6, and 7 to check that all necessary parts have been included.
Assemble the gas grill on a protective work surface to avoid scratching grill surfaces. Inspect your grill for damage as you proceed. Do not assemble or operate your grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box, or you have questions during the assembly process, call 8:00am - 4:30pm CST, Monday through Friday at: 1-800-770-9769.
While it is possible for an individual to assemble this gas grill, we recommend asking for the assistance of another person when maneuvering some of the larger or heavier pieces. You may need both Adjustable Wrench and Phillips Screw Driver (not provided) for securing the nuts and scews.
1.
2.
HINT:
3.
Assembling The Cart
Before installing the bottom shelf brackets, make sure: A) the ledges of both bottom shelf brackets face each other B) the bottom shelf bracket equipped with door stop must be located in the front C) the side of Cart Legs having a threaded hole for Door Bracket must face inwards. Refer to ILL. 1.
Install the bottom shelf brackets between cart legs. Align the threaded holes on the ends of bottom shelf bracket with the holes on cart legs. Screw loosely using 8 of the "B" 1/4" x 2-1/2" phillips head screws.
B. 1/4" x 2 1/2" PHILLIPS HEAD SCREW x 8
Insert the screw through the Cart Leg, then match the screw end with the threaded hole on the Bottom Shelf Bracket.
Secure each Caster to the bottom of the Cart Leg by turning the threaded caster stem clockwise until full stop. Fasten firmly using the Customized Wrench. (included in hardware pack) See ILL. 2.
ILL. 1
THREADED HOLE FOR DOOR BRACKET
BOTTOM SHELF BRACKET, front(P1034S)
ILL. 2
CART LEGS LEFT(P0842C)
CART LEGS RIGHT(P0842D)
BOTTOM SHELF BRACKET, rear(P1034T)
DOOR STOP
CASTER (P5115B)
8
Assembly Instructions
Attach the rear panel to the cart legs as shown
4.
in ILL. 3. Align the holes on panel with the holes on cart legs. Screwing loosely 4 of the "G" 3/16" x 3/4" phillips head screws provided.
G.3/16" x 3/4" PHILLIPS HEAD SCREW x 4
5.
Secure the Lighting Stick to the top of the right side panel. Fix firmly by using 1 of the "U" M4 x 10 self-tapping screw packed with Lighting Stick.
U.M4 x 10 SELF-TAPPING
SCREW x 1
ILL. 3
BOTTOM SHELF, left (P1034U)
BOTTOM SHELF, right (P1034V)
REAR PANEL (P4317D)
6.
Place the 2 bottom shelves over the ledges of both bottom shelf brackets.
7.
Attach the Door Brackets to cart legs.Be sure the folded strip of the bracket is closest to the cart legs. Then align the holes on both ends of the bracket with the threaded holes on the cart legs. Fix the Door Bracket by screwing 2 of the "E" 1/4"x 1/2" phillips head screws loosely. Refer to
ILL. 4.
E.1/4" x 1/2" PHILLIPS
HEAD SCREW x 2
8.
Locate the hinge holes for the door on the Bottom Shelf Bracket. Insert the door hinges into these holes and holes on Door Bracket. Push the Door Bracket down to an even level and then screw it firmly using a screw driver. See ILL4.
LIGHTING STICK
(P5540A)
ILL. 4
DOOR BRACKET
DOOR (P4337A)
(P4407F)
9
Assembly Instructions
Install the door handles onto the door plates with
9. 4 of the "Q" M5 x 6mm phillips head screws provided. See ILL 5.
(found in door handles)
Q.M5 x 6mm PHILLIPS
HEAD SCREW x 4
10.
Attach the Shelf Brackets to cart legs. Align the holes on the Bracket to the holes at upper section of each legs.Be sure the decoration panel of Shelf Brackets faces outward. Secure firmly using 8 of the "C" 1/4"x1/2" Hex. head screws. See ILL 5.
C.1/4"x1/2" HEX. HEAD
SCREW x 8
11.
Attach Stainless steel Side Shelf to the right side of the Cart. Put the Side Shelf on the Shelf Brackets. Align the holes on the Side Shelf with the threaded holes at the end of Shelf Brackets. Fix firmly by using 2 of the "E" 1/4"x1/2" Phillips head screws. See ILL. 6.
ILL. 5
DOOR HANDLE (P0247A)
SHELF BRACKET-A (P1216A)
DOOR (P4337A)
SHELF BRACKET-B (P1216B)
DECORATION PANEL
E.
1/4" x 1/2" PHILLIPS
HEAD SCREW x 2
Place Side Burner on to the Shelf Brackets on
12.
the left. Align the holes on the Side Shelf with the threaded holes at the end of Shelf Bracket. Fix firmly by using 2 of the "E" 1/4" x 1/2" Phillips head screw.
E.1/4" x 1/2" PHILLIPS
HEAD SCREW x 2
13.
Install Spice Tray with 2 of the "E" 1/4"x1/2" Phillips head screws.
E.1/4" x 1/2" PHILLIPS
HEAD SCREW x 2
ILL. 6
SIDE BURNER
SIDE SHELF (P1169A)
SPICE TRAY (P5212B)
10
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