Members Mark Regal04clp Owner's Manual
Owner's Manual
!
Liquid Propane Gas Grill
MODEL REGAL04CLP
Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged or
missing parts when you unpack this unit from the shipping box, call us 8am - 4:30 pm CST,
Monday through Friday at: 1-800-770-9769
WARNING:
Read this Owner's Manual carefully and be sure your
gas grill is properly assembled, installed and maintained. Follow all leak check procedures carefully in
this manual prior to grill operation. Do this even if the
grill was club assembled. Failure to follow these
instructions could result in serious bodily injury and/
or property damage. This grill is intended for outdoor
use only and is not intended to be installed in or on
recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installation.
Note to Consumer: Leave this Owner's Manual in
a convenient place for future reference.
Important Note: This grill is manufactured to
exact specifications. Model REGAL04CLP is certified for use with LP gas. You can not convert this
grill from one fuel type to the other. For your
safety, conversion kits are not available. Any attempt to convert your grill will void your warranty.
Manufacturer:
Grand Hall Enterprise Co., Ltd.
9th Fl., No.298, Rueiguang Rd., Neihu,
Taipei, Taiwan (114)
P80107002F - Date: 06/18/2004
Table of Contents
Read These Safety Instructions
Warranty.....................................................2
Safety Instructions.....................................2
Hardware............................................................5
Parts Diagram and Lists..........................6
Assembly Instructions...............................9
Lighting Instructions................................12
Cleaning and Maintenance Instructions....14
Frequently Asked Questions..................16
Cooking Instructions..............................A-1
Cooking Guide......................................A-2
Grill Warranty
Full 1-Year Warranty on Grill
For one year from the date of purchase, the Manufacturer
will repair or replace, at their option, any grill part (except
for paint loss, rusting, AA batteries) that is defective
in material or workmanship.
Limited Warranty on Selected Grill Parts
From the date of purchase for the designated time
periods stated below, the Manufacturer will replace the
following grill parts if they are defective in material or
workmanship. You will be charged shipping and handling.
• Lifetime of the grill: Stainless steel parts
(except for discoloration due to normal use or
excessive heat, and scratches or dents caused
by normal use and improper maintenance).
Aluminum Castings (except for paint loss)
• 2 Years: Cast-iron Burners
• For Warranty Service: Call our Grill Information
Center 8am - 4:30pm CST, Monday through
Friday at 1-800-770-9769
Warranty Restrictions:
• This warranty does not cover surface rust or
natural oxidation.
• This warranty is void if grill is used for
commercial or rental purposes.
• This warranty applies only when the grill is used
in the United States.
• This warranty gives you specific legal rights, and
you may also have other rights which vary from
state to state. See back cover for warranty details.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
FOR YOUR SAFETY
Do not store or use gasoline or other flam-
1.
mable vapors and liquids in the vicinity of this
or any other appliance.
An LP gas tank not connected for use shall
2.
not be stored in the vicinity of this or any other
appliance.
!
WARNING
Combustion byproducts produced when
using this product contain chemicals known
to the State of California to cause cancer,
birth defects, or other reproductive harm.
!
WARNING
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death, or
property damage.
!
WARNING
Your grill will get very hot. Never lean over
the cooking area while using your grill. Do not
touch cooking surfaces, grill housing, grill lid or
any other grill parts while the grill is in operation, or until the grill has cooled after use.
Failure to comply with these instructions
may result in serious bodily injury.
!
WARNING
(a) Do not store a spare LPG-gas cylinder
under or near this appliance;
(b) Never fill the cylinder beyond 80 percent full
and
(c) If the information in "(a)" and "(b)" is not
followed exactly, a fire causing death or
serious injury may occur.
Grill Installation Codes
The installation must conform with local codes or
in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54,
or CAN/CGA-B149.1, Natural Gas and Propane
Installation Code.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP gas) tank,
not included with grill box. Never connect your gas
grill to an LP gas tank that exceeds this capacity.
A tank of approximately 12 inches in diameter by
18-1/2 inches high is the maximum size LP gas
tank to use. You must use an "OPD" gas tank
which offers a listed Prevention Device. This
safety feature prevents the tank from being overfilled
which can cause malfunction of the LP gas
tank, Regulator and/or grill.
2
The LP gas tank must be constructed and marked
in accordance with specifications of the U.S. Dept.
of Transportation (DOT). In Canada, the LP gas
tank must meet the Canadian Transportation and
Communications (CTC) specifications. Also be sure
to read and follow all LP gas instructions on the
following page.
1.
The LP gas tank has a Shut Off Valve,
terminating in an LP gas supply tank valve
outlet, that is compatible with a Type 1 tank
connection device. The LP gas tank must
also have a safety relief device that has a
direct communication with the vapor space of
the tank.
2.
The tank supply system must be arranged
for vapor withdrawal.
3.
The LP gas tank used must have a collar
to protect the tank valve.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only, at least 24 inches from the
back and side of any combustible surface. Do not
locate this appliance under overhead unprotected
combustible surfaces. Do not obstruct the flow of
ventilation and combustion air around the gas grill
housing.
This outdoor gas grill is not intended to be installed in
or on recreational vehicles and/or boats.
WARNING
!
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death,
or property damage.
• Never connect an unregulated LP gas tank to
your gas grill. The gas Regulator assembly
supplied with your gas grill is adjusted to
have an outlet pressure of 11" water column
(WC) for connection to an LP tank.
• Only use the Regulator and Hose Assembly
supplied with your gas grill. Replacement
Regulators and Hose Assemblies must be
those specified by manufacturer.
• Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
re-qualified at each filling.
• Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the
release valve after every filling to ensure that it
remains free of defects.
• Always keep LP gas tanks in upright position.
• Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
• An LP gas tank that is not connected for use must
NOT be stored on bottom shelf inside cabinet or in
the vicinity of this or any other gas grill.
• Do not subject the LP gas tank to excessive heat.
• Never store an LP gas tank indoors. If you
store your gas grill in the garage or other
indoor location, always disconnect the LP gas
tank first, store it safely outside.
• LP gas tanks must be stored outdoors in a
well-ventilated area and out of the reach of
children. Disconnected LP gas tanks must not
be stored in a building, garage or any other
enclosed area.
• When your gas grill is not in use the gas
must be turned off at the LP gas tank.
• The Regulator and Hose assembly can be seen
after opening the doors (if applicable), and
must be inspected before each use of the
grill. If there is excessive abrasion or wear
or if the hose is cut, it must be replaced
prior to the grill being used again.
• Keep the gas Regulator Hose away from hot
grill surfaces and dripping grease. Avoid
unnecessary twisting of hose. Visually inspect
hose prior to each use for cuts, cracks,
excessive wear or other damage. If the Hose
appears damaged do not use the gas grill,
call our Grill Information Center for a replace ment, at 1-800-770-9769.
• Never light your gas grill with the Lid closed
or before checking to insure the Burner Tubes
are fully seated over the Gas Valve Orifices.
• Never allow children to operate your grill. Do
not allow children to play near your grill.
WARNING
!
If you smell gas:
• Shut off gas supply to the gas grill.
• Turn the Control Knobs to OFF position.
• Extinguish any open flame such as candle,
cigarette, lighter, etc., that could cause gas to
ignite.
• Open the Grill Lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you cannot
extinguish, call your fire department. Do not call
near the LP gas tank because your telephone is
an electrical device and could create a spark
resulting in fire and/or explosion.
NOTE: The normal flow of gas through the
Regulator and Hose Assembly can create a
humming sound. A low volume of sound is
perfectly normal and will not interfere with
operation of the grill. If humming sound is
loud and excessive you may need to purge
air from the gas line or reset the Regulator
excess gas flow device. This purging procedure should be done every time a new LP
gas tank is connected to your grill. For help
call the Grill Information Center.
Grill Information Center, 8:00am-4:30pm
CST, Monday through Friday at:
1-800-770-9769
3
Assembly Instructions For Your Safety
Before Using Your Grill
During unpacking, assembly and construction
stages always wear work gloves and eye
protection.
As you unpack this gas grill from shipping
box, use the parts list to ensure all necessary parts are included. Inspect all parts for
damage as you proceed. Do not operate your
grill if it appears damaged. If you have
questions during the assembly process, call
8am - 4:30 CST, Monday through Friday,
1-800-770-9769
Assembly Tips
Long nose pliers can be used to remove
•
Cotter Pin when cleaning the Burners
Use work gloves to protect your hands
•
Wear eye protection
•
When you have finished assembling your
•
grill we strongly urge that all Phillips Head
screws be tightened with a Phillips Head
screwdriver
CAUTION: BEWARE OF FLASHBACK
To reduce the chance of "FLASHBACK" (see
CAUTION at left) clean the Burner Tubes and
Burners before fully assembling your grill. Remove the Cotter Pin from the rear underside of
each Burner using a pair of long nose pliers.
Carefully lift each Burner up and away from the
Gas Valve Orifice, then refer to Figure 1 and
perform one of these three cleaning methods:
Bend a stiff wire, (a lightweight coat hanger
1.
works well) into a small hook as shown
below. Run the hook through the Burner
Tube and inside the Burner several times to
remove any debris.
Use a Burner Cleaning Brush, or a bottle
2.
brush with a flexible handle. Run the brush
through the Burner Tube and inside the
Burner several times, removing any debris.
Use an air hose to force air through each
3.
Burner Tube. The forced air should pass
debris or obstructions through the Burner
and out the ports.
CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill burner
tubes during transit and warehousing. These webs
can lead to a gas flow obstruction which could
result in a fire in and around the Burner Tubes.
This type of fire is known as a "FLASHBACK"
and can cause serious damage to your grill and
create an unsafe operating condition for the user.
Although an obstructed Burner Tube is not the
only cause of "FLASHBACK", it is the most
common cause.
To reduce the chance of "FLASHBACK", you
must clean the Burner Tubes before assembling
your grill, and at least once a month in late
summer or early fall when spiders are most active.
Also perform this Burner Tube cleaning procedure
if your grill has not been used for an extended
period of time.
Figure 1
GAS COLLECTOR BOX
SPARK ELECTRODE
WARNING!
The location of the Burner Tube with respect
to the Orifice is vital for safe operation. Check
to ensure the Orifice is inside the Burner Tube
before using your gas grill. See Figure 2. If the
orifice is not inside the Burner Tube, lighting the
Burner may cause explosion
and/or fire.
Figure 2
CONTROL
KNOB
CROSS
SECTION
OF MANIFOLD
BURNER
GAS VALVE
BURNER PORT
SPARK ELECTRODE
GAS COLLECTOR BOX
ORIFICE
TO CLEAN BURNER TUBE,
INSERT HOOK HERE
ORIFICE
BURNER TUBE
4
FOOT
COTTER PIN
Contents for Hardware Pack (Part#P06002006A)
Contents for Hardware Pack (Part #P4182A)
Contents for Hardware Pack (Part #P4182A)
The following table illustrates a breakdown of the Hardware Pack. It highlights what components
are used in the various stages of assembly.
Component
Phillips Head Screw 1/4" x 3/8"
Ref.# S112G04061
Phillips Head Screw 1/4" x 1/2"
Ref.# S112G04081
Flange Nut 1/4"
Ref.# S313G04061
Battery/AA
Ref.# P05301001A
Size and Quantity of each Hardware Piece:
Phillips Head Screw
1/4" x 1/2"
QTY. 2
Ref.# S112G04081
Phillips Head Screw
1/4" x 3/8"
QTY. 8
Ref.# S112G04061
Qty. to use
8
2
2
1
Purpose of Component
Attaches Left and Right Side Shelf onto the
Bowl
Secures Left and Right Side Shelf onto the
Bowl
Secures Left and Right Side Shelf onto the
Bowl
Powers the Electric Ignitor
Flange Nut 1/4"
QTY. 2
Ref.# S313G04061
Battery/AA (scale 1/2)
QTY. 1
Ref.#P05301001A
5
REGAL04CLP Parts Diagram
Remove all the components from Grill Cart and Bowl, and place them within easy reach for
grill assembly.
1
2
3
4
5
6
10
9
33
39
8
25
34
7
20
19
18
21
17
22
13
26
27
41
28
11
24
16
29
30
14
31
12
15
42
23
32
40
36
35
38
37
6
REGAL04CLP Parts List
QTY.REF#PART#DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
----
----
----
Lid
Temperature Gauge
Lid Handle
Cooking Rack/Secondary
Cooking Grid
Flame Tamer/Steel
Burner/Main
Gas Collector Box with Electrode
Regulator with Hose (LPG)
Bowl Wind Shield
Grease Tray Heat Shield, Upper
Burner Bracket
Bowl Panel, Left
Bowl Panel, Rear
Bowl Panel, Right
Bowl Panel, Front
Electric Wire Set
Gas Valve/Manifold Assembly
Control Knob
Electric Ignitor, 4-port
Control Knob Spring
Control Knob Seat
Grease Tray Heat Shield, Lower
Grease Tray
Side Shelf, Left
Bowl Support Bracket, Left
Cart Side Panel, Left
Cart Front Panel
Cart Rear Brace
Bowl Support Bracket, Right
Cart Side Panel, Right
Side Shelf, Right
Caster Bracket, Left Rear
Caster Bracket, Left Front
Caster Bracket, Right Rear
Caster Bracket, Right Front
Caster, 2-1/2 in., without Brake
Caster, 2-1/2 in., with Brake
Cart Side Panel Bracket
Cart Bottom Shelf
Control Panel
Lighting Stick
Owner's Manual
Hardware Pack
Grill Cover
P0011817LA
P00601061A
P00205014B
P01505003G
P01615015A
P01705006E
P02001009E
P02609002B
P03601003A
P06905008B
P06903016B
P02203102B
P00720086C
P0072513FC
P00721086C
P0073813FC
P02615012A
Y0060107
P03424273L
P02502024C
P05504021A
P03415014A
P06903015B
P02705045B
P01106001B
P01301001B
P00904003B
P07501005A
P03304001C
P01302001B
P00905003B
P01107002B
P03325002F
P03325004F
P03325003F
P03325005F
P05117002E
P05117001E
P03328004C
P01007001C
P02907206A
P05507031E
P80107002F
P06002006A
P07002002B
1
1
1
1
2
3
3
3
1
1
1
1
1
1
1
1
1
1
3
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
1
1
1
1
1
1
7
Loading...