Members Mark Regal04clp Owner's Manual

Owner's Manual

Liquid Propane Gas Grill

MODEL REGAL04CLP

Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged or

missing parts when you unpack this unit from the shipping box, call us 8am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769

WARNING:

Read this Owner's Manual carefully and be sure your gas grill is properly assembled, installed and maintained. Follow all leak check procedures carefully in this manual prior to grill operation. Do this even if the grill was club assembled. Failure to follow these instructions could result in serious bodily injury and/ or property damage. This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.

Note to Installer: Leave this Owner's Manual

with the consumer after delivery and/or installation.

Note to Consumer: Leave this Owner's Manual in

a convenient place for future reference.

Important Note: This grill is manufactured to

exact specifications. Model REGAL04CLP is certified for use with LP gas. You can not convert this grill from one fuel type to the other. For your safety, conversion kits are not available. Any attempt to convert your grill will void your warranty.

Manufacturer:

Grand Hall Enterprise Co., Ltd.

9th Fl., No.298, Rueiguang Rd., Neihu, Taipei, Taiwan (114)

P80107002F - Date: 06/18/2004

Table of Contents

Read These Safety Instructions

Warranty.....................................................2

Safety Instructions.....................................2

Hardware............................................................5

Parts Diagram and Lists..........................6

Assembly Instructions...............................9

Lighting Instructions................................12

Cleaning and Maintenance Instructions....14

Frequently Asked Questions..................16

Cooking Instructions..............................A-1

Cooking Guide......................................A-2

Grill Warranty

Full 1-Year Warranty on Grill

For one year from the date of purchase, the Manufacturer will repair or replace, at their option, any grill part (except for paint loss, rusting, AA batteries) that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From the date of purchase for the designated time periods stated below, the Manufacturer will replace the following grill parts if they are defective in material or workmanship. You will be charged shipping and handling.

• Lifetime of the grill: Stainless steel parts

(except for discoloration due to normal use or excessive heat, and scratches or dents caused by normal use and improper maintenance). Aluminum Castings (except for paint loss)

• 2 Years: Cast-iron Burners

• For Warranty Service: Call our Grill Information

Center 8am - 4:30pm CST, Monday through Friday at 1-800-770-9769

Warranty Restrictions:

• This warranty does not cover surface rust or natural oxidation.

• This warranty is void if grill is used for commercial or rental purposes.

• This warranty applies only when the grill is used in the United States.

• This warranty gives you specific legal rights, and

you may also have other rights which vary from state to state. See back cover for warranty details.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire department.

FOR YOUR SAFETY

Do not store or use gasoline or other flam-

1. mable vapors and liquids in the vicinity of this or any other appliance.

An LP gas tank not connected for use shall

2. not be stored in the vicinity of this or any other appliance.

WARNING

Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

WARNING

Your grill will get very hot. Never lean over

the cooking area while using your grill. Do not touch cooking surfaces, grill housing, grill lid or any other grill parts while the grill is in operation, or until the grill has cooled after use.

Failure to comply with these instructions may result in serious bodily injury.

WARNING

(a) Do not store a spare LPG-gas cylinder under or near this appliance; (b) Never fill the cylinder beyond 80 percent full and (c) If the information in "(a)" and "(b)" is not followed exactly, a fire causing death or serious injury may occur.

Grill Installation Codes

The installation must conform with local codes or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code.

Correct LP Gas Tank Use

LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use. You must use an "OPD" gas tank which offers a listed Prevention Device. This safety feature prevents the tank from being overfilled which can cause malfunction of the LP gas tank, Regulator and/or grill.

The LP gas tank must be constructed and marked in accordance with specifications of the U.S. Dept. of Transportation (DOT). In Canada, the LP gas tank must meet the Canadian Transportation and Communications (CTC) specifications. Also be sure to read and follow all LP gas instructions on the following page.

The LP gas tank has a Shut Off Valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank.

The tank supply system must be arranged for vapor withdrawal.

The LP gas tank used must have a collar to protect the tank valve.

Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Do not locate this appliance under overhead unprotected combustible surfaces. Do not obstruct the flow of ventilation and combustion air around the gas grill housing. This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.

WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

• Never connect an unregulated LP gas tank to

your gas grill. The gas Regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (WC) for connection to an LP tank.

• Only use the Regulator and Hose Assembly

supplied with your gas grill. Replacement

Regulators and Hose Assemblies must be

those specified by manufacturer.

• Have your LP gas tank filled by a reputable

propane gas dealer and visually inspected and

re-qualified at each filling.

• Never fill the gas tank beyond 80% full.

Have your propane gas dealer check the

release valve after every filling to ensure that it

remains free of defects.

• Always keep LP gas tanks in upright position.

• Do not store (or use) gasoline or other flammable

vapors and liquids in the vicinity of this gas grill.

• An LP gas tank that is not connected for use must

NOT be stored on bottom shelf inside cabinet or in

the vicinity of this or any other gas grill.

• Do not subject the LP gas tank to excessive heat.

• Never store an LP gas tank indoors. If you

store your gas grill in the garage or other indoor location, always disconnect the LP gas tank first, store it safely outside.

• LP gas tanks must be stored outdoors in a

well-ventilated area and out of the reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area.

• When your gas grill is not in use the gas

must be turned off at the LP gas tank.

• The Regulator and Hose assembly can be seen

after opening the doors (if applicable), and must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being used again.

• Keep the gas Regulator Hose away from hot

grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the Hose

appears damaged do not use the gas grill, call our Grill Information Center for a replace ment, at 1-800-770-9769.

• Never light your gas grill with the Lid closed

or before checking to insure the Burner Tubes

are fully seated over the Gas Valve Orifices.

• Never allow children to operate your grill. Do

not allow children to play near your grill.

WARNING

If you smell gas:

• Shut off gas supply to the gas grill.

• Turn the Control Knobs to OFF position.

• Extinguish any open flame such as candle,

cigarette, lighter, etc., that could cause gas to ignite.

• Open the Grill Lid.

• Get away from the LP gas tank.

• Do not try to fix the problem yourself.

• If odor continues or you have a fire you cannot

extinguish, call your fire department. Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.

NOTE: The normal flow of gas through the Regulator and Hose Assembly can create a humming sound. A low volume of sound is perfectly normal and will not interfere with operation of the grill. If humming sound is loud and excessive you may need to purge air from the gas line or reset the Regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill. For help call the Grill Information Center.

Grill Information Center, 8:00am-4:30pm

CST, Monday through Friday at:

1-800-770-9769

Assembly Instructions For Your Safety

Before Using Your Grill

During unpacking, assembly and construction stages always wear work gloves and eye protection. As you unpack this gas grill from shipping box, use the parts list to ensure all necessary parts are included. Inspect all parts for damage as you proceed. Do not operate your grill if it appears damaged. If you have questions during the assembly process, call 8am - 4:30 CST, Monday through Friday, 1-800-770-9769

Assembly Tips

Long nose pliers can be used to remove

•

Cotter Pin when cleaning the Burners Use work gloves to protect your hands

•

Wear eye protection

•

When you have finished assembling your

•

grill we strongly urge that all Phillips Head screws be tightened with a Phillips Head screwdriver

CAUTION: BEWARE OF FLASHBACK

To reduce the chance of "FLASHBACK" (see CAUTION at left) clean the Burner Tubes and Burners before fully assembling your grill. Remove the Cotter Pin from the rear underside of each Burner using a pair of long nose pliers. Carefully lift each Burner up and away from the Gas Valve Orifice, then refer to Figure 1 and perform one of these three cleaning methods:

Bend a stiff wire, (a lightweight coat hanger

works well) into a small hook as shown below. Run the hook through the Burner Tube and inside the Burner several times to remove any debris.

Use a Burner Cleaning Brush, or a bottle

brush with a flexible handle. Run the brush through the Burner Tube and inside the Burner several times, removing any debris.

Use an air hose to force air through each

Burner Tube. The forced air should pass debris or obstructions through the Burner and out the ports.

CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to a gas flow obstruction which could result in a fire in and around the Burner Tubes. This type of fire is known as a "FLASHBACK" and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed Burner Tube is not the only cause of "FLASHBACK", it is the most common cause. To reduce the chance of "FLASHBACK", you must clean the Burner Tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this Burner Tube cleaning procedure if your grill has not been used for an extended period of time.

Figure 1

GAS COLLECTOR BOX SPARK ELECTRODE

WARNING!

The location of the Burner Tube with respect to the Orifice is vital for safe operation. Check to ensure the Orifice is inside the Burner Tube before using your gas grill. See Figure 2. If the orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire.

Figure 2

CONTROL KNOB

CROSS SECTION OF MANIFOLD

BURNER

GAS VALVE

BURNER PORT

SPARK ELECTRODE

GAS COLLECTOR BOX

ORIFICE

TO CLEAN BURNER TUBE, INSERT HOOK HERE

ORIFICE

BURNER TUBE

FOOT

COTTER PIN

Contents for Hardware Pack (Part#P06002006A)

Contents for Hardware Pack (Part #P4182A)

The following table illustrates a breakdown of the Hardware Pack. It highlights what components are used in the various stages of assembly.

Component

Phillips Head Screw 1/4" x 3/8" Ref.# S112G04061

Phillips Head Screw 1/4" x 1/2" Ref.# S112G04081

Flange Nut 1/4" Ref.# S313G04061

Battery/AA Ref.# P05301001A

Size and Quantity of each Hardware Piece:

Phillips Head Screw 1/4" x 1/2" QTY. 2 Ref.# S112G04081

Phillips Head Screw 1/4" x 3/8" QTY. 8 Ref.# S112G04061

Qty. to use

Purpose of Component

Attaches Left and Right Side Shelf onto the Bowl

Secures Left and Right Side Shelf onto the Bowl

Powers the Electric Ignitor

Flange Nut 1/4" QTY. 2 Ref.# S313G04061

Battery/AA (scale 1/2) QTY. 1 Ref.#P05301001A

REGAL04CLP Parts Diagram

Remove all the components from Grill Cart and Bowl, and place them within easy reach for grill assembly.

REGAL04CLP Parts List

QTY.REF#PART#DESCRIPTION

10.

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40.

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42.

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Lid Temperature Gauge Lid Handle Cooking Rack/Secondary Cooking Grid Flame Tamer/Steel Burner/Main Gas Collector Box with Electrode Regulator with Hose (LPG) Bowl Wind Shield Grease Tray Heat Shield, Upper Burner Bracket Bowl Panel, Left Bowl Panel, Rear Bowl Panel, Right Bowl Panel, Front Electric Wire Set Gas Valve/Manifold Assembly Control Knob Electric Ignitor, 4-port Control Knob Spring Control Knob Seat Grease Tray Heat Shield, Lower Grease Tray Side Shelf, Left Bowl Support Bracket, Left Cart Side Panel, Left Cart Front Panel Cart Rear Brace Bowl Support Bracket, Right Cart Side Panel, Right Side Shelf, Right Caster Bracket, Left Rear Caster Bracket, Left Front Caster Bracket, Right Rear Caster Bracket, Right Front Caster, 2-1/2 in., without Brake Caster, 2-1/2 in., with Brake Cart Side Panel Bracket Cart Bottom Shelf Control Panel Lighting Stick Owner's Manual Hardware Pack Grill Cover

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