Members Mark Monarch04alp, Monarch04ang Owner's Manual

safety, thoroughly inspect every nut and bolt and secure as necessary before using your new grill.

Important Note: This grill is manufactured to

exact specifications. Model MONARCH04ALP is certified for use with LP gas and Model MONARCH04ANG is certified for use with Natural Gas. You can not convert this grill from one fuel type to the other. For your safety, conversion kits are not available. Any attempt to convert your grill will void your warranty.

Liquid Propane Gas Grill

MODEL MONARCH04ALP

Natural Gas Grill

MODEL MONARCH04ANG

Owner's Manual

Manufacturer:

Grand Hall Enterprise Co., Ltd.

9th Fl., No.298, Rueiguang Rd., Neihu, Taipei, Taiwan (114)

WARNING:

Read this Owner's Manual carefully and be sure your gas grill has been properly assembled, installed and maintained. Failure to follow these instructions could result in serious bodily injury and/or property damage. This gas grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.

Note to Installer: Leave this Owner's Manual

with the consumer after delivery and/or installation.

Note to Consumer: Leave this Owner's Manual in

a convenient place for future reference. Nuts and Bolts may become loose during transit, so for your own

P80109001F - Rev: 2004/04/22

Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged

or missing parts when you unpack this unit from the shipping box, do not return this product to the store, call us 8:00am - 4:30 pm CST, Monday through Friday at 1-800-770-9769

Warranty..........................................................2

Safety Instructions......................................2-4

Instructions Before Using Your Grill..........5

Parts Diagram and Lists............................6

Assembly Instructions....................................11

Lighting Instructions........................................15

Back Burner, Rotisserie Instructions.........18

Cleaning and Maintenance Instructions.........22

Frequently Asked Questions.......................24

Cooking Instructions...................................A-1

Cooking Guide............................................A-2

Read These Safety Instructions

Your grill will get very hot. Never lean

over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, grill lid or any other grill parts while the grill is in operation, or until the grill has cooled down after use.

Failure to comply with these instructions may result in serious bodily injury.

Member's Mark Grill Warranty

Warranty Restrictions:

• This warranty does not cover surface rust or natural oxidation.

• This warranty is void if grill is used for commercial or rental purposes.

• This warranty applies only when the grill is used in the United States.

• This warranty gives you specific legal rights,

andyou may also have other rights which vary fromstate to state. See back cover for warranty details.

Full 1-Year Warranty on Grill

For one year from the date of purchase, the Manufacturer will replace any grill part (except rusting or AA batteries) that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From the date of purchase for the designated time periods stated below, the Manufacturer will replace the following grill parts if they are defective in material or workmanship. You will be charged shipping and handling. This warranty does not cover labor charges.

• Lifetime of the grill: Stainless steel parts

(except for discoloration due to normal use or excessive heat, and scratches or dents caused by normal use and improper maintenance).

• 2 Years: Cast-iron Burners

• For Warranty Service: Call our Grill Information

Center 8am - 4:30pm CST, Monday through Friday at 1-800-770-9769

Table of Contents

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

An LP gas tank not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY

Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

WARNING

Shut off gas to the appliance. Extinguish any open flame. Open lid. If odor continues, immediately call your gas supplier or your fire department.

FOR YOUR SAFETY

If you smell gas:

Correct LP Gas Tank Use

LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use. You must use an "OPD" gas tank

which offers a listed Overfill Prevention Device. This safety feature prevents the tank from

being overfilled which can cause malfunction of the LP gas tank, Regulator and/or grill.

The LP gas tank must be constructed and marked in accordance with specifications of the U.S. Dept. of Transportation (DOT). In Canada, the LP gas tank must meet the Canadian Transportation and Communications (CTC) specifications. Also be sure to read and follow all LP instructions on the

following page.

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code.

(a) Do not store a spare LP-gas cylinder under or near this appliance; (b) Never fill the cylinder beyond 80 percent full; and (c) If the information in "(a)" and "(b)" is not followed exactly, a fire causing death or serious injury may occur.

WARNING

Never connect an unregulated LP gas tank to your gas grill. The gas Regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank. Only use the Regulator and Hose Assembly supplied with your gas grill. Replacement Regulators and Hose Assemblies must be those specified by manufacturer. Have your LP gas tank filled by a reputable propane gas dealer; visually inspected and requalified at each filling. Never fill the gas tank beyond 80% full. Have your propane gas dealer check the release valve after every filling to ensure that it remains free of defects. Always keep LP gas tanks in an upright position. Do not store (or use) gasoline or other flammable vapors and liquids in the vicinity of this gas grill. An LP gas tank that is not connected for use must NOT be stored inside cabinet or in the vicinity of this or any other gas grill. Do not subject the LP gas tank to excessive heat. Never store an LP gas tank indoors. If you store your gas grill in the garage or other indoor location, always disconnect the LP gas tank first and store it safely outside. When your gas grill is not in use the gas must be turned off at the LP gas tank.

•

Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Do not locate this appliance under overhead unprotected combustible surfaces. Do not obstruct the flow of ventilation air around the gas grill housing.

This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.

The LP gas tank has a Shut Off Valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank. The tank supply system must be arranged for vapor withdrawal. The LP gas tank used must have a collar to protect the tank valve.

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

WARNING

The Regulator and Hose Assembly can be seen after opening the doors (if applicable), and must be inspected before each use of the grill. If there is excess abrasion or wear or if the hose is cut, it must be replaced prior to the grill being used again. Keep the gas Regulator Hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect the Regulator and Hose prior to each use for cuts, cracks, excessive wear or other damage. If the Hose appears damaged do not use the gas grill. Call our Grill Information Center for a replacement, at 1-800-770-9769. Never light your gas grill with the Lid closed or before checking to ensure the Burner Tubes are fully seated over the gas valve orifices. Never allow children to operate your grill. Do not allow children to play near your grill. LP gas tanks must be stored outdoors in a well-ventilated area and out of the reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area.

•

WARNING

NOTE: The normal flow of gas through the

Regulator and Hose Assembly can create a humming sound. A low volume of sound is perfectly normal and will not interfere with operation of the grill. If humming sound is loud and excessive you may need to purge air from the gas line or reset the Regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill. For help call the Grill Information Center for assistance.

Grill Information Center: 8:00am - 4:30pm CST, Monday through Friday at: 1-800-770-9769

Shut off gas supply to the gas grill. Turn the Control Knobs to OFF position. Extinguish any open flam such as candle, cigarette, lighter, etc., that could cause gas to ignite. Open the Grill Lid. Get away from the LP gas tank. Do not try to fix the problem yourself. If odor continues or you have a fire you cannot extinguish, call your fire department. Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.

•

If you smell gas:

• Your Natural Gas Grill is designed to operate on

Natural Gas only, at a pressure of 7" water column (W.C.) (1/4 psi or 1.75 kpa), regulated at the residential meter. Check with your gas utility company for local gas pressure and with your local municipality for building code requirements. If your residential gas line pressure has not been

regulated to 7" W.C., contact your local gas

utilitycompany for professional assistance.

• The gas pressure Regulator supplied with this

appliance must be used. This Regulator is set for an outlet pressure of 4" W.C.

• It is recommended that a Shut Off Valve be installed

at the gas supply source outdoors. Install at a point after the gas pipe exits the outside wall and before the

Quick Disconnect Hose, or install it at the point before the gas line piping enters the ground. See Figure 1.

• Pipe sealing compound or pipe thread tape resistant

to the action of Natural Gas must be used on all male

pipe threads when making the connection.

• Disconnect your gas grill from fuel source when

the gas supply is being tested at high pressures. This gas grill and its individual Shut Off Valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pressure in excess of 1/2 psi (3.5kpa).

• Turn off your gas grill when the gas supply is

tested at low pressures. The grill must be isolated

from the gas supply pipe system by closing its individual Manual Shut Off Valve during any pressure testing of the gas supply pipe system at pressures equal to or less than 1/2 psi (3.5kpa).

• The Quick Disconnect connects to a 3/8 inch NPT

thread from gas source. The Quick Disconnect fitting is a hand operated device that automatically shuts off the the flow of gas from the source when it is disconnected.

• The Quick Disconnect fitting can be installed

horizontally, or pointing downward. DO NOT install

the fitting with the opening pointing upward

because the fitting could collect water and debris.

• The Dust Covers (plastic plugs) provided with the

Quick Disconnect help keep the open ends

clean while disconnected.

• The outdoor connector must be firmly attached to

a ridged permanent construction.

• The Quick Disconnect MUST BE installed above

ground.

• WARNING: Do not route the 12 foot Quick

Disconnect Hose under a deck. The hose must be

visible and inspected prior to each grill use.

Figure 1 (For Natural Gas Model Only)

If the length of line required does not exceed 50 feet, use a 5/8" O.D. tube. One size larger should be used for lengths greater than 50 feet.

Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062 inch; or standard weight (schedule

40) steel or wrought iron pipe. Copper tubing must be tin-lined if the gas contains

more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.

Plastic tubing is suitable only for outdoor, underground use.

Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.

Underground piping must have a minimum of 18" cover.

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1

Gas Line Piping

Test Connections

NATURAL GAS SUPPLY

QUICK DISCONNECT

MALE FITTING

TO NATURAL GAS REGULATOR

LOCKING GAS SHUT OFF VALVE

LOCKING

GAS

SHUT OFF

VALVE

Additional Hardware Not Included

Natural Gas Safety Instructions

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property.

DANGER

To reduce the chance of "FLASH-BACK" (see CAUTION at left) clean the Burner Tubes and Burners before fully assembling your grill. Remove the Cotter Pin from the rear underside of each Burner using a pair of long nose pliers. Carefully lift each Burner up and away from the Gas Valve Orifice, then refer to Figure 1 and perform one of these three cleaning methods:

Before Using Your Grill

Bend a stiff wire, (a lightweight coat hanger works well) into a small hook as shown below. Run the hook through the Burner Tube and inside the Burner several times to remove any debris.

Use a bottle brush with a flexible handle. Run the brush through the burner tube and inside the burner several times, removing any debris.

Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the ports.

Figure 2

The location of the Burner Tube with respect to the Orifice is vital for safe operation. Check to ensure the Orifice is inside the Burner Tube before using your gas grill. See Figure 2. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire.

WARNING

GAS VALVE ASSEMBLY

ORIFICE

BURNER TUBE

Figure 1

GAS COLLECTOR BOX

TO CLEAN BURNER TUBE INSERT HOOK HERE

SPARK ELECTRODE

BURNER

FOOT

COTTER PIN

BURNER PORT

GAS COLLECTOR BOX

SPARK ELECTRODE

Assembly Instructions For Your Safety

During unpacking, assembly and construction stages always wear work gloves and eye protection. As you unpack this gas grill from shipping box, use the parts list to ensure all necessary parts are included. Inspect all parts for damage as you proceed. Do not operate your grill if it appears demage. If you have questions during the assembly process, call 8am - 4:30pm CST, Monday through Friday, 1-800-770-9769

CAUTION:

While it is possible for one person to unpack this gas grill, obtain assistance from another person when handing the large and heavy grill head.

CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill Burner Tubes during transit and warehousing. These webs can lead to a gas flow obstruction which could result in a fire in and around the Burner Tubes. This type of fire is known as a "FLASH-BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user.

Although an obstructed Burner Tube is not the only cause of "FLASH-BACK", it is the most common cause.

To reduce the chance of "FLASH-BACK", you must clean the Burner Tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this Burner Tube cleaning procedure if your grill has not been used for an extended period of time.

CAUTION: BEWARE OF FLASH-BACK

BURNER TUBE

Phillips Head Screw 1/4"x1/2" Qty. 8 Ref.# S112G04081

Flange Nut 1/4" Qty. 2 Ref.# S313G04061

The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various stages of assembly.

Contents for Hardware Pack / LPG (Part #P06002001A)

Grill Information Center: If you have questions about assembly or grill operation, or

if there are damaged or missing parts when you unpack this unit from the shipping box, call us

8:00 am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769

Actual Size and Quantity of Each Hardware Piece:

Battery/AA Qty. 2 Ref. # P05301001A

Phillips Head Screw 1/4"x1/2" Qty. 8 Ref.# S112G04081

Flange Nut 1/4" Qty. 2 Ref.# S313G04061

Battery/AAA Qty. 2 Ref. # P05301002A

The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various stages of assembly.

Contents for Hardware Pack / NG (Part #P06002005A)

Actual Size and Quantity of Each Hardware Piece:

Battery/AA Qty. 2 Ref. # P05301001A

S112G04081 S313G04061 P05301001A

8 2 2

Phillips Head Screw 1/4"x1/2" Flange Nut 1/4" Battery/AA

Attaches Side Shelves To Grill Attaches Side Shelves To Grill Powers The Electric Igniter

Ref.

Purpose of Components

Qty.Component

Attaches Side Shelves To Grill Attaches Side Shelves To Grill Powers The Electric Igniter Powers The Tank Fuel Gauge Display

8 2 2 2

S112G04081 S313G04061 P05301001A

P05301002A

Phillips Head Screw 1/4"x1/2" Flange Nut 1/4" Battery/AA Battery/AAA

Ref.

Purpose of Components

Qty.Component

MONARCH04ALP & NG Parts Diagram

MONARCH04ALP & NG Parts List

REF#

PART#

DESCRIPTION

QTY

Lid Assembly Protective Pad Lid Handle Lid Handle Bracket, Left Lid Handle Bracket, Right Lid Handle Heat-Insulating Spacer Temperature Gauge Control Panel LPG NG Control Knob w. Rubber Ring for Main & Side Burner Control Knob w. Rubber Ring for Back & Smoker Burner Control Knob Seat Lid Hinge with Nut Bowl Side Panel/Trim Plate/Left Bowl Side Panel/Trim Plate/Right Flame Tamer / Ceramic Flame Tamer / Rack Cooking Grid - Large Cooking Grid - Small Cooking Rack/Secondary Grease Tray Heat Shield Grease Tray Grease Tray Slide Burner/Main Burner Air Shutter/Main (NG only) Burner Bracket Gas Collector Box with Electrode Smoker Burner Smoker Drawer Bracket Smoker Drawer Gas Valve/Manifold Assembly LPG NG Extension Tube for Manifold Cart Bracket for Gas Fittings Extension Tube Fitting Electric Wire Set Electric Ignitor, 4-port Electric Ignitor, 2-port Back Burner Assembly LPG NG Back Burner Wind Shield Side Burner Lid Side Burner Pot Support Side Burner Body Side Burner with Brass Ring LPG NG Side Burner Air Shutter (LPG only) Side Burner Electrode Side Shelf Side Shelf Bracket, Left Side Shelf Bracket, Right Side Shelf Lock Door Bracket Cart Support Cart Bottom Shelf Cart Rear Panel (LPG only) Cart Rear Panel (NG only) Hose/NG/Protective Ring Cart Side Panel, Left Cart Side Panel, Right Door Handle Door Stop/2 PCS

Y0110019 P05518002I P00205005B P00301016E P00302016E P06801002A P00601171A

P02911011P P02911011Q P03411053L P03411063L P03415014A P05511006A P07514015A P07514016A P01804001A P01722021B P01604001B P01604002B P01516001B P06904001C P02713013C P05516046A P02001044E P05524105A P02203034A P02609001B P02008025A P06708001A P06701002A

Y0060085 Y0060086 P03715002A P03324001C P03907002A P02615006A P02502134C P02502062C

Y0030012 Y0030013 P06906002C P00115026A P00815002D P02301001B

P02002001A P02002004A P05524003A P02607001C P01105030B P01209001A P01210001A P05501003A P03301008K P03301009K P01010003C P07701009A P07701010A P05328001A P07602001A P07603001A P00214028H P05517016E

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

23a.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

41a.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

51a.

52.

53.

54.

55.

2 1 1 1 2 1

1 1 4 2 6 2 1 1 6 1 2 1 1 1 1 2 3 3 1 4 1 1 1

1 1 1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 2 1 1 4 1 2 1 1 1 1 1 1 3 3

Record your grill Model Number and Serial Number below for future reference. MODEL NUMBER SERIAL NUMBER

CSA label located here

MONARCH04ALP & NG Parts List

REF#PART#DESCRIPTION

QTY

For the repair or replacement parts you need: Call 8:00am - 4:30 pm CST, Monday through Friday at 1-800-770-9769

To make sure you obtain the correct replacement part(s) for your Member's Mark Gas Grill, please refer to the parts list on this page. The following information is required to assure getting the correct part(s):

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Description

4. Quantity of part(s) needed Please allow sufficient time to process and ship

IMPORTANT: Keep this Owner's Manual for convenient referral and for part(s) replacement. IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be

dangerous. This will also void your warranty.

Grill Information Center: If you have questions about assembly or grill operation, or

if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769

Door Door Trim Plate Door Hinge Bracket, Left Top Door Hinge Bracket, Right Top Door Hinge Bracket, Left Bottom Door Hinge Bracket, Right Bottom Cart Shelf/Wire Lighting Stick Tank pull-out Tray / Fuel Gauge Display Assembly (LPG only) Caster, 3 in., w. Brake Caster Seat, Left Front & Right Rear Caster Seat, Right Front & Left Rear Regulator w. Hose/LPG Regulator Assembly/NG Hose, 12ft./NG Back Burner Extension Tube Hardware Pack (LPG only) Hardware Pack (NG only) Rotisserie Assembly Owner’ s Manual Grill Cover

P04301016A P07510001E P03314035C P03314036C P03314037C P03314038C P05204003F P05313023B Y0340011 P05110005E P05327001E P05327002E P03601011A Y0080014 P03703001A P03701010A P06002001A P06002005A Y0250048 P80109001F P07007003A

3 3 2 1 2 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1

56.

57.

58.

59.

60.

61.

62.

63.

64.

65.

66.

67.

68.

69.

70.

71.

----

Y0250048 Rotisserie Assembly Parts Diagram

Y0250048 Rotisserie Assembly Parts List

Grill Information Center: If you have questions about assembly or grill operation, or

if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769

REF#

PART#

DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9

Rot. Spit Rot. Holding Fork Rot. Thumbscrew 3/8"x1/2" Rot. Collar Rot. Bushing Rot. Handle Rot. Motor Bracket Rot. Motor/AC #PTP2000 Rot. Phillips Head Screw 3/16"x1/2" UNF Rot. Plain Washer 3/16"

1 2 3 1 1 1 1 1 2 2

P05508085F P05508082F S196G06084 P05508083F P05508080F P05508076E P03308002A P07101016B S112G03084 S411G03064

Hardware for Rotisserie

Rot. Phillips Head Screw 3/16"x1/2"UNF Qty. 2 Ref. #S112G03084

Rot. Plain Washer 3/16" Qty. 2 Ref. #S411G03064

Rot. Thumbscrew 3/8"x1/2" Qty. 3 Ref. #S196G06084

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