Members Mark Mg3208slp Owner's Manual

Manual # P80109065L - Date:2008/01/14

OPERATOR'S MANUAL

Liquid Propane Gas (LPG) Grill

Model MG3208SLP

NOTE TO ASSEMBLER / INSTALLER:

Leave this manual with the consumer.

NOTE TO CONSUMER:

Keep this manual for future reference. RECORD YOUR SERIAL # __________________

(see silver CSA label on main body of grill)

Ÿ Ÿ

IMPORTANT:

FREE HELP

FROM THE GRILL EXPERTS

Do not return to the store. At Grand Hall we're the experts on this product and trained to help

you with:

Assembly questions Grill operation Replacement of damaged or missing parts

Ÿ Ÿ Ÿ

visit www.grandhall.com or call:

1-800-770-9769

Monday - Friday 8:00am-4:30pm CST

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage. Whether this grill was assembled by you or someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.

Use your grill at least 3 feet away from any wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Never obstruct the flow of ventilation air around your gas grill housing. Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.

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WARNING

! !

Table of Contents

Primary Safety Warnings...........................1-3

Pre-Assembly Instructions..............................3

Part Diagrams and Lists........................4-10

Assembly Instructions.............................11-16

Use & Care Instructions:

• Gas Safety and Leak Tests...........17-19

• Lighting Instructions............................20-21

• Troubleshooting..........................................21

• Rotisserie Instruction...........................22-24

• Cleaning and Maintenance................25-26

• Cooking Guide...................................A1-A3

• Frequently Asked Questions............A4-A5

Warranty Terms...........................Back Cover

WARNING

! !

•

Keep gas regulator hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call Grand Hall at 1-800-770-9769 for a certified replacement hose.

California Proposition 65

Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Brass components on the grill, such as hose fittings, propane cylinder valves (sold separately) and burner valve stems, contain lead which is known to the State of California to cause cancer, birth defects, or other reproductive harm.

Never use charcoal or lighter fluid in this gas grill. Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.

The Grease Draining Tray and Grease Receptacle must be visually inspected before each grill use. Remove any grease and wash Grease Draining Tray and Grease Receptacle with a mild soap and warm water solution. Failure to

comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.

LPG models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is hazardous and must be performed by a qualified gas technician only, using a NG Conversion Kit purchased from Grand Hall.

•

Keep any electrical supply cord and the fuel supply hose away from any heated surface.

WARNING

! !

DANGER

1. 2

If you smell gas:

Shut off gas to the appliance. Extinguish any open flame. Open lid. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliances.

An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

! !

Pre-Assembly Instructions For Your Safety

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction resulting in a fire in and around the Burner Tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an unsafe operating condition for the user.

To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows before assembling your grill.

Also do this at least once a month in summer and fall or whenever spiders are active in your area, and if your grill has not been used for an extended period of time.

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.

TO CLEAN BURNER TUBE, INSERT HOOK HERE

WARNING

! !

METHOD 1: Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris.

METHOD 2: Use a bottle brush with a flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris.

METHOD 3: Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.

Remove the screw from the rear of each Burner using a Phillips Head Screwdriver. Carefully lift each Burner up and away from the Gas Valve Orifice. Check and clean Burner/Venturi Tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill. Refer to the figure below and perform one of these 3 cleaning methods:

Orifice Burner Tube

Gas Valve Assembly

For safe operation ensure the Gas Valve Assembly Orifice is inside the Burner Tube before using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily injury and/or property damage.

Burner

Tools Required for Assembly:

protective work gloves protective eyewear

While it is possible for one person to unpack this gas grill, obtain assistance from another person when handling the large pieces.

Use the Hardware and Part Diagrams to ensure all items are included and free of damage.

Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:

To expedite the assembly process follow these general guidelines:

•

Grill Information Center 1-800-770-9769

8am-4:30pm CST, Monday through Friday

•

Phillips Head Screwdriver

Burner Port

Foot

Hardware Pack Parts List for Models MG3208SLP

PART # PART DESCRIPTION QTYPURPOSE OF PART

P06002025A Hardware Pack 1 For use in assembly S112G0306B Phillips Head Screw 3/16"x3/8" 4 Attaches Cart Rear Panel and Cart Side Panels S112G0308B Phillips Head Screw 3/16"x1/2" 4 S313G0306B Flange Nut 3/16" 4 P00201001C Door Handle 2 Attaches to Doors

S112G0306B Phillips Head Screw 3/16"x3/8" 7

Attaches Partition Panel and Partition Panel Basket to Cart

S112G0306B Phillips Head Screw 3/16"x3/8" 2

Attaches Door Bracket to Left and Right Cart Side Panel

S112G0419B Phillips Head Screw 1/4"x1-3/16" 4 Attaches Grill Bowl to Cart S112G0408E Phillips Head Screw 1/4"x1/2" 12 S313G0408E Flange Nut 1/4" 4 S112G0306B Phillips Head Screw 3/16"x3/8" 4 S313G0306B Flange Nut 3/16" 4 P05536001Z Hose Holder 2

S233G0408B Wing Bolt 1/4"x1/2" 1 Secures Gas Tank

S112G0304E Phillips Head Screw 3/16"x1/4" 4 Attaches Door Handles to Doors

Attaches Tank Holder to Cart Bottom Shelf

Attaches Left Side Shelf and Side Burner Frame to Bowl Panels

Attaches Regulator Assembly to Cart Rear Panel

Already installed in the Tank Holder

Preassembled in the Door Handle

Hardware already installed in the Cart Bottom Shelf

Hardware Pack for Models MG3208SLP

Phillips Head Screw 1/4" x 1/2" Qty. 12

Part # S112G0408E

Flange Nut 3/16" Qty. 8

Part # S313G0306B

Phillips Head Screw 3/16" x 3/8" Qty. 17

Part # S112G0306B

Phillips Head Screw 1/4" x 1-3/16" Qty. 4

Part# S112G0419B

Flange Nut 1/4" Qty. 4

Part # S313G0408E

Hose Holder Qty. 2

Part # P05536001Z

Scale 1:2

Door Handle Qty. 2

Part # P00201001C

* One Battery/AA included in the Hardware Pack.

Phillips Head Screw 3/16" x 1/4" Qty. 4

Part # S112G0304E

Preassembled in the Door Handle

Phillips Head Screw 3/16" x 1/2" Qty. 4

Part # S112G0308B

Wing Bolt 1/4" x 1/2" Qty. 1

Hardware already installed on the Tank Holder

Part # S233G0408B

Parts Diagram for Models M3207ALP & M3207ANGParts Diagram for Models MG3208SLP

58 61

9 10

33 93

77 72

82 83

36 38

76 74

100

Parts List for Models MG3208SLP

KEY DESCRIPTION PART # QTY

1 Lid Assembly Y0110045

2 Temperature Gauge P00601067A

3 Lid Handle P00205069B

4 Protective Pad P05518002I

5 Cooking Rack/Secondary P01507020G

6 Cooking Grid/13" P016040144

7 Cooking Grid/6.5" P016040154

8 Burner/Main P020080244

9 Infrared Burner P020050104

10 Infrared Burner Electrode Assembly Y0320011

Savor Plates

P017080074

Savor Plates® Bracket, Front

P033280504

Savor Plates® Bracket, Rear

P033280514

14 Burner Bracket P0220342DD

15 Side Shelf, Left P011060054

16 Side Shelf Bracket, Left Front/Right Rear P01204005B

17 Side Shelf Bracket, Right Front/Left Rear P01206005B

18 Grill Bowl P0071335S4

19 Grease Draining Plate P069020094

20 Back Burner Wind Shield P06905046A

21 Back Burner Frame P02011054E

22 Back Burner P02007016D

23 Back Burner Electrode P02610005B

24 Back Burner Orifice P06527003A

25 Back Burner Extension Tube P03717050B

26 Burner Heat Shield P07523003P

27 Lid Hinge P055010204

28 Gas Collector Box with Electrode P02609030M

29 Electric Wire Set P02615120A

30 Infrared Burner Thermocouple P05305028A

31 Gas Valve/Manifold Assembly Y0060505

32 Gas Fitting P03911001A

33 Control Panel, Upper P0290919HS

34 Control Panel, Extension P0290940HS

35 Control Panel P0290930IS

36 Control Knob Seat P03415014S

37 Control Knob Spring P05504021A

38 Control Knob for Main Burner P03411503L

39 Control Knob for Back/Infrared Burner P03411513L

40 Electric Ignitor, 6-port P02502265C

41 Side Burner Lid P01127004S

42 Side Burner Frame P011040104

43 Side Burner Body P023010154

44 Side Burner Pot Support P008050104

45 Side Burner P02002012A

Parts List for Models MG3208SLP

KEY DESCRIPTION PART # QTY

46 Side Burner Electrode P02614007C

47 Control Knob for Side Burner P03411523L

48 Control Knob Spring P05504021A

49 Side Burner Control Knob Seat P03408053S

50 Side Burner Gas Valve Y0060506

51 Side Burner Connection Hose, Socket P03705050E

52 Side Burner Connection Hose, Plug P03705049H

53 Side Burner Extension Hose Bracket P033410014

54 Side Burner Bracket P03327029S

55 Grease Tray P02705205B

56 Grease Tray Handle P00213008O

57 Grease Tray Heat Shield P06903048B

58 Bowl Support Bracket, Left P01301007K

59 Bowl Support Bracket, Right P01302007K

60 Cart Rear Panel, Upper P069060244

61 Door Hinge Bracket, Left Upper P033020214

62 Door Hinge Bracket, Right Upper P033020224

63 Cart Side Panel, Left P07605030N

64 Cart Side Panel, Right P07603025N

65 Door Bracket P01316006K

66 Door Magnet P05523004K

67 Cart Rear Panel P07701064N

68 Cart Bottom Shelf P01003020T

69 Grease Tray Heat Shield, Upper

P06903049A 1

70 Grease Tray Heat Shield, Lower

P06903050M 1

71 Caster Seat, Left Front/Right Rear P05327035W

72 Caster Seat, Right Front/Left Rear P05327036W

73 Cart Panel Bracket-A, Left Front/Right Rear P033420014

74 Cart Panel Bracket-A, Right Front/Left Rear P033420024

75 Cart Panel Bracket-B, Left Front P033420034

76 Cart Panel Bracket-B, Left Rear P033420044

77 Cart Panel Bracket-B, Right Front P033420054

78 Cart Panel Bracket-B, Right Rear P033420064

79 Door Hinge Bracket, Left Lower P033020234

80 Door Hinge Bracket, Right Lower P033020244

81 Caster, 2.5 in., with Brake P05110006D

82 Door Handle P00201001C

83 Door, Left P04302036L

84 Door, Right P04303036L

85 Regulator with Hose P03601004A

86 Lighting Stick P05313009B

1 87 Hose Holder P05536001Z 2 88 Door Guide Plate P055100194 1 89 Partition Panel P07512007O 1 90 Griddle Handle P05709004E 1 91 Griddle P05705002E 1

Important: Use only Grand Hall certified replacement parts. The use of any part that is not a factory authorized part can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part replacement.

To Order Grand Hall Certified Replacement Parts, Call 1-800-770-9769

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed

Parts List for Models MG3208SLP

KEY DESCRIPTION PART # QTY

Side Burner Heat shield P06907001M 1

93 Name Plate

P00414005Q 1

94 Weight

P05344003Q 2

95 Back Burner Thermocouple

P05305027A 1

96 Back Burner Thermocouple Bracket

P033430104 1

97 Tank Holder

P05358001G 1

98 Partition Panel Bracket

P03303025S 1

99 Side Burner valve Heat shield

P06915001M 1

100 Bowl Wind Shield P069060304

Grill Cover P07007018A

Rotisserie Assembly Y0250143

Hardware Pack

P06002025A

Operator's Manual P80109065L

Y0250143 Rotisserie Assembly Parts Diagram

Grill Information Center: If you have questions about assembly or grill operation, or

if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769

Rot. Screw#10-24x3/4" UNC Qty. 2 Part# S112G10124

Rot. Thumbscrew 3/8"x1/2" Qty. 3 Part# S196G06084

Rot. Washer Qty. 2 Part# S411G03084

Rot. Nut#10-24 Qty. 2 Part# S362G10124

Y0250143 Rotisserie Assembly Parts List

KEY

PART#

DESCRIPTION

QTY

Rot. Handle Rot. Bushing Rot. Thumbscrew 3/8"x1/2" Rot. Collar Rot. Spit Rot. Holding Fork Rot. Motor Bracket Rot. Motor/AC Rot. Screw #10-24x3/4" UNC Rot. Washer Rot. Nut #10-24

10.

11.

1 1 3 1 1 2 1 1 2 2 2

Hardware for Rotisserie

P05508004E P05508092F S196G06084 P05508091F P05508146F P05508090F P03307010A P07101045A S112G10124 S411G03084 S362G10124

Assembly Instructions

Remove all packed components. Use the parts list to check that all necessary parts have been included. Assemble the gas grill on a protective work surface to avoid scratching grill surfaces. Inspect your grill for damage

as you proceed. Do not assemble or operate your grill if it appears damaged.

Phillips Head Screw 3/16" x 3/8" Qty. 4 Part # S112G0306B

Secure the Cart Rear Panel between the Cart Side Panels using 2 of 3/16"x3/8" Phillips Head Screws. Secure the Cart Side Panel, Left/Right using 2 of 3/16"x3/8" Phillips Head Screws.

Install Cart Rear Panel and Cart Side Panels

Unfold the Cart Side Panel, Right, Cart Side Panel, Left and Cart Rear Panel.

Assemble Cart

Cart Rear Panel

Flange Nut 3/16" Qty. 4 Part # S313G0306B

Phillips Head Screw 3/16" x 1/2" Qty. 4 Part # S112G0308B

Intall the Tank holder to Cart Bottom Shelf using 4 of 3/16"x1/2" Phillips Head Screws and 4 of 1/4" Flange Nut.

Door Handle Qty. 2 Part # P00201001C

Intall the Door Handles to Doors using 4 of 3/16"x1/4" Phillips Head Screws.

Install Door Handles, Partition Panel and Door

Install the Partition Panel Bracket between Partition Panel and Cart Bottom Shelf using 3 of 3/16"x3/8" Phillips Head Screws.

Install the Partition Panel to Left Cart Side Panel and Cart Rear Panel using 4 of 3/6"x3/8" Phillips Head Screws.

Phillips Head Screw 1/4" x 1-3/16" Qty. 4 Part # S112G0419B

Install Door Bracket and Grill Bowl

Phillips Head Screw 3/16" x 3/8" Qty. 2 Part # S112G0306B

Install the Door Bracket between the Left and Right Cart Side Panel using 2 of 3/16" x 3/8" Phillips Head Screws.

Phillips Head Screw 3/16" x 1/4" Qty. 4 Part # S112G0304E

Phillips Head Screw 3/16" x 3/8" Qty. 7 Part # S112G0306B

Remove cooking components from Grill Head. With an assistant, lift and position Grill Head on the Cart. Tighten securely using 4 of 1/4" x 1-3/16" Phillips Head Screws.

Insert Bottom Left Door Hinge into Bottom Left Door Hinge Bracket. Then align Top Door Hinge and insert into the hole on Top Left Door Hinge Bracket. Repeat both steps for Right Door.

Install Grease Tray

Grease Tray

Flange Nut 1/4" Qty. 4 Part #

Install Left Side Shelf and Right Side Burner Frame

Phillips Head Screw 1/4" x 1/2" Qty. 12 Part # S112G0408E

S313G0408E

From the front of the grill, slide the Grease Tray side tabs over the side rails underneath the Grill Bowl.

Attach the Side Shelf to the left Bowl Panel. Tighten securely by using Screws and Nuts provided. Repeat both steps for Right Side Burner Frame.

Install Side Burner Connection Hose

Hose Holder

Sleeve

Install Regulator Assembly

Hose Holder Qty. 2 Part # P05536001Z Scale 1:2

Flange Nut 3/16" Qty. 4 Part # S313G0306B

Phillips Head Screw 3/16" x 3/8" Qty. 4 Part # S112G0306B

LPG Regulator

Cart Rear Panel

Hose

Hose Holder

Figure A

Figure B

Figure C

SLEEVE

SOCKET

PLUG

Push back Sleeve of the Socket. See Figure A. Insert Plug then release Sleeve. See Figure B. Push Plug until sleeve snaps forward locking the Plug into the Socket. See Figure C.

Push the Side Burner Hose into hose holder.

Place the LPG Regulator inside the cart through the opening above Cart Rear Panel. Fix the hose of LPG Regulator by Hose Holder onto Cart Rear Panel. Tighten securely by using Screws and Nuts provided.

Be sure all Control Knobs are set to "OFF" and open the Grill Lid. Have your assistant stand behind to the right of the grill and look toward the front of the grill bowl. Never put your face inside the Grill Head. Push the Igniter Cap in and have assistant watch for a blue spark within each Gas Collector Box. If a spark is present the Electrode Tips are properly positioned.

Place the Savor Plates

above the Burners. Place the Cooking Grids on the ledge above the Savor Plates®. Place the Secondary Cooking Rack on the slots on either side of the Grill Bowl.

Savor Plates

Cooking Grids

Secondary Cooking Rack

Install Ignitor Battery

Unscrew Ignitor Cap from Control Panel. Place supplied AA battery into the Ignitor Slot with positive pole facing you. Position the Cap and Spring over the AA battery and tighten onto Control Panel.

With the assistance of another person, perform this Electrode Check before proceeding.

This test will ensure that the Spark Electrode Tips

are properly positioned so your grill lights easily

and properly.

Ignitor Slot

AA Battery

Ignitor Cap

Spring

Install Cooking Components

3/16"

Spark Gap

Gas Collector Box

Spark Electrode Tip

Spark Receiver

Side Burner Electrode Check

Open side burner lid. Remove plastic shipping band from burner and pot support.

Push and turn side burner Control Knob to HIGH. Look for spark between tip of electrode and burner. If you don't see a spark from side burner electrode, adjust gap between electrode and burner surface to 3/16 in.

Final Grill Assembly Step

When you have finished assembling your grill be sure that all screws are tightened for safe operation of your grill.

Failure to read and follow the Use and Care Instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.

WARNING

Optional Wind Shield for More Effective Cooking

When cooking with only the main burners you can generate more heat for your cooking if you place the wind shield on your cooking grid. If the searing burner is in operation there is no need for the wind shield.

Open lid and remove the secondary cooking rack. Before igniting burners, tilt the cooking grid up at the middle point of the grill. See Fig. 1. Place the base of the wind shield in-between the cooking grids and then lower the cooking grid to its original position. See Fig. 2. Replace the secondary cooking rack.

The Right Rack

Fig. 1.

Bowl Wind Shield

The Right Rack

Fig. 2.

Bowl Wind Shield

Do NOT Touch after cooking.

WARNING

Fig. 1.

USE AND CARE INSTRUCTIONS

CORRECT LP GAS TANK USE

LP Gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP Gas) tank, not included with grill. Never connect your gas grill to an LP Gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP Gas tank to use. You

must use an "OPD" gas tank which offers a listed Overfill Prevention Device. This safety feature

prevents tank from being overfilled which can cause malfunction of LP Gas tank, regulator and/or grill.

Never connect an unregulated LP gas tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank. Only use the regulator and hose assembly supplied with your gas grill. Replacement regulators

and hose assemblies must be those specified by the Manufacturer.

Have your LP Gas dealer check the release valve after every filling to ensure it remains free of defects.

Always keep LP Gas tank in upright position. Do not subject the LP Gas tank to excessive heat. Never store an LP Gas tank indoors. If you store

your gas grill in the garage always disconnect the LP Gas tank first and store it safely outside.

LP Gas tanks must be stored outdoors in a wellventilated area and out of the reach of children.

Disconnected LP Gas tanks must not be stored in a building, garage or any other enclosed area.

The regulator and hose assembly can be seen after opening the doors (if applicable) and must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to using the grill again.

Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated over the gas valve orifices.

Never allow children to operate your grill. Do not allow children or pets to play near your grill.

Keep fire extinguisher readily accessible. In the event of a oil/grease fire, do not attempt to extinguish with water. Use type B extinguisher or smother with dirt, sand or baking soda.

In the event of rain, cover the grill and turn off the burner and gas supply.

Use your grill on a level, stable surface in an area clear of combustible materials.

Do not leave grill unattended when in use. Do not move the appliance when in use. Allow the grill to cool before moving or storing. Do not use your grill as a heater. This grill is not intended to be installed in

or on recreational vehicles and/or boats. Never use charcoal in this gas grill.

The LP Gas tank must be constructed and marked in accordance with the Specifications for LP-Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/ CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable.

The LP Gas tank must have a shutoff valve, terminating in an LP Gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP Gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.

The tank supply system must be arranged for vapor withdrawal.

The LP Gas tank used must have a collar to protect the tank valve.

•

WARNING

Do not store a spare LP-Gas tank under or near this appliance. Never fill the tank beyond 80 percent full; and If the information in "(a)" and "(b)" is not followed exactly, a fire causing death or serious injury may occur.

A. B.

Use your grill at least 3 feet away from any wall or surface. Use your grill at least 3 feet away from combustible objects that can melt

or catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances. Outdoor cooking gas appliance shall not be used under overhead combustible construction. Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Never obstruct the flow of ventilation air around your gas grill housing. In windy conditions, always position the front of grill to face oncoming wind to reduce smoke and heat blowing in your face and prevent potential hazards to self and grill.

WARNING

•

3ft.

WIND DIRECTION

•

Use of alcohol, prescription or non-prescription

drugs can impair your ability to properly assemble and safely operate your grill.

USE AND CARE INSTRUCTIONS

NOTE about LP Gas Tank Exchange Programs

Many retailers that sell grills offer you the option of replacing your empty LP Gas tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your tank only for an OPD safety feature-equipped tank as described in the LP Gas tank section of this manual.

How to Leak Test your LP Gas Tank

If growing bubbles appear do not use or move the LP Gas tank. Contact an LP Gas Supplier or your fire department!

WARNING

Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto LP Gas tank in the areas indicated by the arrows. See diagram. If growing bubbles appear do not use or move the LP Gas tank. Call an LP Gas Supplier or your Fire Department.

All leak tests must be repeated each time your LP Gas tank is exchanged or refilled.

When checking for gas leaks do not smoke. Do not use an open flame to check for gas leaks. Your grill must be leak tested outdoors in a well-

ventilated area, away from ignition sources such as gas fired or electrical appliances. During the leak test, keep your grill away from open flames or sparks.

Do not use household cleaning agents. Damage to gas assembly components can result.

Ÿ Ÿ

For your safety:

Leak test new and exchanged LP Gas tanks BEFORE connecting one to your grill.

Always keep new and exchanged LP Gas tanks in an upright position during use, transit or storage.

LP Gas Model only: Secure a 20lb LP Gas Tank to Gas Grill or Range

One Nut is fixed to Tank Holder. An additional Nut and Wing Bolt is secured AFTER inserting tank into tank hole.

Wing Bolt 1/4"x1/2"

Qty. 1 Part # S233G0408B

Additional Nut

Turn your LP Gas Tank Valve clockwise to the closed or OFF positon. Unscrew the Wing Bolt from right bracket of tank holder. Place LP Gas tank into tank holder on the Tank Tray. Install the tank so the Tank Valve faces the rear right corner of cabinet. Align an additional nut and screw the Wing Bolt into right bracket of tank holder to secure the gas tank.

USE AND CARE INSTRUCTIONS

Check all connections for LP Gas Leaks

Never test for leaks with a flame. Prior to first use,

at the beginning of each season, or every time your LP Gas tank is changed, you must check for gas leaks. Follow these three steps:

Make a soap solution by mixing one part liquid detergent and one part water.

Turn the grill Control Knobs to the full OFF position, then turn the gas ON at source.

Apply the soap solution to all gas connections indicated by the arrows. See diagram. If bubbles appear in the soap solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.

Gas Valve / Manifold Assembly

Regulator with Hose (LPG)

LP Gas Tank

If you have a gas leak that cannot be repaired by tightening, turn off the gas at the source, disconnect fuel line from your grill and call 1-800-770-9769 or your gas supplier for repair assistance.

Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.

WARNING

! !

LP Gas Model only: Connect Regulator with Hose to your LPG Tank

Turn all Burner Valves to the OFF position. Inspect the valve connection port and regulator assembly for damage or debris. Remove any debris. Never use damaged or plugged equipment. Connect the regulator assembly to the tank valve and HAND TIGHTEN nut clockwise to a full stop. DO NOT use a wrench to tighten because it could damage the Quick Coupling Nut and result in a hazardous condition. Open the tank valve 1/4 to 1/2 (counterclockwise) and use a soapy water solution to check all connections for leaks before attempting to light your grill. See "Checking for LP Gas Leaks". If a leak is found, turn the tank valve off and do not use your grill until the leak is repaired.

Type 1 connection per ANSI Z21.58- 2007

Quick Coupling Nut

CAUTION: When the appliance is not in use the gas must be turned off at the tank.

Before using this gas appliance read all instructions and perform all gas leak-check procedures even if the product was pre-assembled by the retailer or manufacturer.

WARNING

! !

Disconnecting A Liquid Propane Gas (LPG) Tank From Your Grill

Make sure the Burner Valves and LP Gas tank valve are off. (Turn clockwise to close.)

Detach the hose and regulator assembly from the LP Gas tank valve by turning the Quick Coupling Nut counterclockwise.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

Grill Lighting Instructions

Set Control Knobs to OFF and open the LP Gas SLOWLY 1/4 of a turn.

Push and turn the Main Burner Control Knob to ON/ . Always light the LEFT Main Burner first. Press the electric ignitor 3 to 4 seconds to light the burner.

If ignition does not occur in 5 seconds, turn gas off at source and turn Control Knobs OFF. Wait at least 5 minutes for gas to clear, then retry. If your grill still fails to light turn the burner Control Knob(s) and gas source OFF and conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of this manual. If no leaks are detected, wait 5 minutes for any gas to clear and repeat the lighting procedure.

After one Burner is lit, turn the tank valve SLOWLY one more 1/4 of a turn for 1/2 of one complete turn.

Repeat steps to light each burner individually. Turn other burners to ON/ to light as you move towards the fuel source.

IMPORTANT: Do not use the Back Burner and Main Burners at the same time. Backburner is for Rotisserie Cooking only.

Follow steps 1 through 6 of the Grill Lighting Instructions. Then, push and turn the Infrared Burner Control Knob to ON/ and press the electric ignitor 3 to 4 seconds to light the burner. Hold the knob in 10 seconds before releasing. If ignition does not occur follow step 7 before retrying.

After the Infrared Burners is lit it will reach cooking temperature quickly. The orange/red glow will even out within minutes.

ON/

Back Burner Lighting Instructions

Follow steps 1 through 6 of the Grill Lighting Instructions. Then, push and turn the Back Burner Control Knob to ON/ and press the electric ignitor 3 to 4 seconds to light the Burner. Hold the knob in 10 seconds before releasing. If ignition does not occur follow step 7 before retrying.

3.2.After the Back Burner is lit it will reach cooking temperature quickly. The orange/red glow will even out within minutes.

Infrared Burner Lighting Instructions

Burner Control Knobs on Control Panel

OFF

Grill

Main Burner

Back Burner

Infrared Burner

Follow steps 1 through 5 of the Grill Lighting Instructions.

Set Control Knob to OFF and open the LP Gas tank valve SLOWLY 1/4 of a turn.

Push and turn the Control Knob to ON/ . The built spark ignitor will light the Burner automatically.

You may have to pusk and turn the Control Knob up to 3 to 4 times to light.

If ignition does not occur, turn the burner Control Knob and gas source OFF and conduct a leak test of ALL gas connections and fuel sources. If no leaks are detected, wait 5 minutes for any gas to clear and repeat the lighting procedure.

Side Burner Lighting Instructions

USE AND CARE INSTRUCTIONS

6. tank valve

Open LP gas tank

Failure to replace a faulty hose, secure gas supply connections or to open the Lid before proceeding to the Lighting Procedures could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

WARNING

OFF

ON/

OFF

LOW

OFF

Before each use, check all hoses for cracks, nicks, cuts, burns or abrasions. If a hose is damaged in any way, do not use your grill before replacing the hose with an authorized part from the Parts List. Also make sure all gas supply connections are securely tightened.

Familiarize yourself with the safety and Use and Care instructions in this manual. Do not smoke while lighting grill or checking gas supply connections.

Be sure the LP Gas tank is filled. Open the Grill Lid during lighting. Check that the end of each Burner Tube is properly

located over each Valve Orifice (see page 25).

Open Side Burner Lid.

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