Members Mark M3207ang, M3207alp Owner's Manual

Liquid Propane Gas (LPG) Grill
Model M3207ALP
Natural Gas (NG) Grill
Model M3207ANG
OPERATOR'S MANUAL
Grill Information Center:
Call us first if you have any problem with this product. We can help you with ques­tions about assembly and operation or if there are damaged or missing parts when you unpack this unit from the shipping box. Please call before returning to the store.
1-800-770-9769
8am-4:30pm CST, Monday through Friday
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference. RECORD YOUR SERIAL # __________________
Ÿ
(see silver CSA label on main body of grill)
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause serious bodily injury, death or property damage.
Before using this grill read all instructions
Ÿ
and perform all gas leak-check procedures even if the product was pre-assembled by the retailer or manufacturer.
Use your grill at least 3 feet away from
Ÿ
any wall or surface. Use your grill at least 3 feet away from combustible objects that can
melt or catch fire (such as vinyl or wood siding, fences and overhangs) or sources of ignition including pilot lights on water heaters and live electrical appliances.
THIS GAS APPLIANCE IS DESIGNED FOR
Ÿ
OUTDOOR USE ONLY. Combustion byproducts produced when using this
Ÿ
product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
This product contains chemicals known to
Ÿ
the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
Manual # P80109005L - Date:2007/05/08
Table of Contents
Primary Safety Warnings...........................1-3
Pre-Assembly Instructions..............................3
Part Diagrams and Lists........................4-10
Assembly Instructions.............................11-16
Use & Care Instructions:
• Gas Safety and Leak Tests...........17-20
• Lighting Instructions............................21-22
• Troubleshooting..........................................22
• Rotisserie Instruction...........................23-25
• Cleaning and Maintenance................26-27
• Cooking Guide...................................A1-A3
• Frequently Asked Questions............A4-A5
Warranty Terms...........................Back Cover
!
If you smell gas:
Shut off gas to the appliance.
1. 2
Extinguish any open flame. Open lid.
3. If odor continues, keep away from
4. the appliance and immediately call your gas supplier or your fire department.
DANGER
!
Do not store spare LP cylinder
1. within 10 feet (3m) of this appliance.
2.
Do not store or use gasoline or other flammable liquids and vapors within 25 feet (8m) of this appliance.
3.
When cooking with oil/grease, do not allow the oil/grease to get hotter 350°F (177°C) Do not leave oil/grease unattended.
4.
WARNING
WARNING
LPG grill models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.
Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around your gas grill housing.
Leaking gas may cause a fire or explosion which could result in property damage, personal injury or death.
! !
Do not store or use gasoline or
1.
other flammable liquids or vapors in the vicinity of this or any other appliances.
2.
An LP cylinder not connected for use shall not be stored in the vicin­ity of this or any other appliance.
! !
Never use charcoal in this gas grill.
Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
WARNING
WARNING
Never disconnect the gas regulator or any gas
fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury
or death. Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call: 1-800-770-9769 for an authorized replacement hose.
! !
The Grease Draining Tray must be visually inspected before each grill use. Remove any grease and wash Grease Draining Tray with a mild soap and warm water solution. Failure to comply with these
instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
WARNING
2
Pre-Assembly Instructions For Your Safety
! !
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.
Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction resulting in a fire in and around the Burner Tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an unsafe operating condition for the user.
WARNING
To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows before initial use.
Also do this at least once a month in summer and fall or whenever spiders are active in your area, and if your grill has not been used for an extended period of time.
1.
Remove the screw from the rear of each Burner using a Phillips Head Screwdriver.
Carefully lift each Burner up and away from the
2. Gas Valve Orifice.
Check and clean Burner/Venturi Tubes for insects
3. and insect nests. A clogged tube can lead to a fire beneath the grill.
4.
Refer to the figure below and perform one of these 3 cleaning methods:
METHOD 1: Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris.
For safe operation ensure the Gas Valve Assem­bly Orifice is inside the Burner Tube before using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily injury and/or property damage.
Gas Valve Assembly
To expedite the assembly process follow these general guidelines:
WARNING
Orifice Burner Tube
Tools Required for Assembly include:
protective work gloves
protective eyewear
Phillips Head Screwdriver
While it is possible for one person to unpack this gas grill, obtain assistance from another person when handling the large pieces.
Use the Hardware and Part Diagrams to ensure all items are included and free of damage.
Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:
Grill Information Center 1-800-770-9769
8am-4:30pm CST, Monday through Friday
TO CLEAN BURNER TUBE, INSERT HOOK HERE
9
Burner
METHOD 2: Use a bottle brush with a flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris.
METHOD 3: Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
Foot
3
Hardware Pack Parts List for Models M3207ALP & M3207ANG
Attaches Cart Spice Basket to Cart Bottom Shelf
Attaches Regulator Assembly to Cart Rear Panel
PART # PART DESCRIPTION QTYPURPOSE OF PART
P06002016A Hardware Pack 1 For use in assembly (For LPG model only) P06002017A Hardware Pack 1 For use in assembly (For NG model only)
S112G03061 Phillips Head Screw 3/16"x3/8" 4 Attaches Cart Rear Panel and Cart Side Panels
P00201001C Door Handle 2 Attaches to Doors
4
S172M04101 Self-Tapping Screw M4x10
S112G03061 Phillips Head Screw 3/16"x3/8" 2
S112G04191 Phillips Head Screw 1/4"x1-3/16" 4 Attaches Grill Bowl to Cart S112G04081 Phillips Head Screw 1/4"x1/2" 8 Attaches Side Shelf Brackets to Bowl Panels
(For LPG model only) Attaches Cart Spice Baskets to Cart Bottom Shelf
8
(For NG model only) Attaches Upper Door Support Bracket to Left and
Right Cart Side Panel
S112G04081 Phillips Head Screw 1/4"x1/2" 8 S313G04081 Flange Nut 1/4" 8 S112G03061 Phillips Head Screw 3/16"x3/8" 4 S313G03061 Flange Nut 3/16" 4 P05536001A Hose Holder 2 S112G03061 Phillips Head Screw 3/16"x3/8" 2 S313G03061 Flange Nut 3/16" 2 P05536001A Hose Holder 1
S112G03041 Phillips Head Screw 3/16"x1/4" 2
Already installed in the Cart Bottom Shelf
S233G05461 Wing Bolt 5/16"x4-1/2" 1 S303G0504D Special Nut 5/16" 1
Preassembled in the Door Handle
S112G03041 Phillips Head Screw 3/16"x1/4" 4 Attaches Door Handles to Doors
Attaches Left Side Shelf and Side Burner Frame to Bowl Panels
Attaches Regulator Assembly to Cart Rear Panel (For LPG model only)
(For NG model only)
Attaches NG Regulator Assembly to Right Cart Panel (For NG model only)
Secures Gas Tank
4
Hardware already installed in the Cart Bottom Shelf
Hardware Pack for Models M3207ALP & M3207ANG
Phillips Head Screw 1/4" x 1/2" Qty. 16 Part# S112G04081
Flange Nut 1/4" Qty. 8 Part# S313G04081
Door Handle Qty. 2 Part# P00201001C
Phillips Head Screw 3/16" x 3/8" Qty. 10 (LPG model) Qty. 8 (NG model) Part# S112G03061
Self-Tapping Screw M4 x 10 Qty. 4 (LPG model) Qty. 8 (NG model) Part# S172M04101
Phillips Head Screw 1/4" x 1-3/16" Qty. 4 Part# S112G04191
Phillips Head Screw 3/16" x 1/4" Qty. 2 (NG model) Part# S112G03041
Flange Nut 3/16" Qty. 4 (LPG model) Qty. 2 (NG model) Part# S313G03061
Hardware already installed in the Cart Bottom Shelf
Hose Holder Qty. 2 (LPG model) Qty. 1 (NG model) Part# P05536001A Scale 1:2
Preassembled in the Door Handle
Phillips Head Screw 3/16" x 1/4" Qty. 4 Part# S112G03041
* One Battery/AA included in the Hardware Pack.
Wing Bolt 5/16"x4-1/2" Qty. 1 Part# S233G05461 Scale 1:2
Special Nut 5/16” Qty. 1 Part. # S303G0504D Scale 1:2
5
36 37
38
Parts Diagram for Models M3207ALP & M3207ANGParts Diagram for Models M3207ALP & M3207ANG
1 2
3
5
7
6
8
9
11
10
13
12
14
22
23
51
69 70
29
52
30
32
47
50
48
18
49
20 21
24 25
26
27
44 46
45
34 35
40
15
16 18
31
39
28
57
19
56
17
33 93
55
4
41
53 54
42
43
92
58
86
61 65
63
74 73
66
82 83
75
79
84
(LPG Only)
89
67
76 74
88
68
80
60
87
16
17
91
90
85
68(NG Only)
73 78
59
64
71
77
62
72 81
94
6
Parts List for Models M3207ALP & M3207ANG
KEY DESCRIPTION PART# QTY
1 Lid Assembly Y0110045 1 2 Temperature Gauge P00601061A 1 3 Lid Handle P00205069B 1 4 Protective Pad P05518002I 4 5 Cooking Rack/Secondary P01516003A 1 6 Cooking Grid P01604014A 2 7 Cooking Grid P01604015A 1 8 Burner/Main P02008024A 3
9 Infrared Burner P02005004A 1 10 Infrared Burner Electrode Assembly Y0320011 1 11 Savor Plates® P01708007B 3 12 Savor Plates® Bracket, Front P03328015A 3 13 Savor Plates® Bracket, Rear P03328017A 3 14 Burner Bracket P0220313HD 1 15 Side Shelf, Left P01106005A 1 16 Side Shelf Bracket, Left Front/Right Rear P01204005B 2 17 Side Shelf Bracket, Right Front/Left Rear P01206005B 2 18 Grill Bowl P0071335SC 1 19 Grease Draining Plate P06902009C 2 20 Back Burner Wind Shield P06905046E 1 21 Back Burner Frame P02011054C 1 22 Back Burner P02007016D 1 23 Back Burner Electrode P02610005B 1
Back Burner Orifice(LPG only) P06527003A 1
24
Back Burner Orifice(NG only) P06527004A 1 25 Back Burner Extension Tube P03717031B 1 26 Burner Heat Shield P07523003A 1 27 Lid Hinge P05501020A 2 28 Gas Collector Box with Electrode P02609002B 3 29 Electric Wire Set P02615091A 1 30 Electric Wire, 5-contact P02615097A 1
Gas Valve/Manifold Assembly (LPG only) Y0060380 1 31
Gas Valve/Manifold Assembly (NG only) Y0060381 1 32 Gas Fitting P03906003A 1 33 Control Panel, Upper P02909198S 1 34 Control Panel, Extension P02909401S 1
Control Panel, (LPG only) P02909301A 1 35
Control Panel, (NG only) P02909311F 1 36 Control Knob Seat P03415014S 5 37 Control Knob Spring P05504021A 5 38 Control Knob for Main Burner P03411403S 39 Control Knob for Back/Infrared Burner P03411413S
3 2
7
Parts List for Models M3207ALP & M3207ANG
KEY DESCRIPTION PART# QTY
40 Electric Ignitor, 5-port P02502218C 41 Side Burner Lid P01127004B 42 Side Burner Frame P01104010A 43 Side Burner Body P02301015B 44 Side Burner Pot Support P00805010A 45 Side Burner P02002012A 46 Side Burner Electrode P02614007C 47 Control Knob for Side Burner P03401043S 48 Control Knob Spring P05504021A 49 Side Burner Control Knob Seat P03408053S
Side Burner Gas Valve (LPG only) Y0060300
50
Side Burner Gas Valve (NG only) Y0060301 51 Side Burner Connection Hose, Socket P03705048K 52 Side Burner Connection Hose, Plug P03705049H 53 Side Burner Extension Hose Bracket P03327028Q 54 Side Burner Bracket P03327029S 55 Grease Tray P02705205B 56 Grease Tray Handle P00213008B 57 Grease Tray Heat Shield P06903048B 58 Bowl Support Bracket, Left P01301007B 59 Bowl Support Bracket, Right P01302007B 60 Cart Rear Panel, Upper P06906024C 61 Door Hinge Bracket, Left Upper P03302021A 62 Door Hinge Bracket, Right Upper P03302022A 63 Cart Side Panel, Left P07602017A
Cart Side Panel, Right (LPG only) P07603024A 64
Cart Side Panel, Right (NG only) P07603025A 65 Door Bracket P01316006B 66 Door Magnet P05523004K 67 Cart Rear Panel P07701064A
Cart Bottom Shelf (LPG only) P01008009C 68
Cart Bottom Shelf (NG only) P01008010C 69 Grease Tray Heat Shield, Upper P06903049A 70 Grease Tray Heat Shield, Lower P06903050M 71 Caster Seat, Left Front/Right Rear P05327035W 72 Caster Seat, Right Front/Left Rear P05327036W 73 Cart Panel Bracket-A, Left Front/Right Rear P03342001A 74 Cart Panel Bracket-A, Right Front/Left Rear P03342002A 75 Cart Panel Bracket-B, Left Front P03342003A 76 Cart Panel Bracket-B, Left Rear P03342004A 77 Cart Panel Bracket-B, Right Front P03342005A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 2 2 2 1 1 1
8
Parts List for Models M3207ALP & M3207ANG
KEY DESCRIPTION PART# QTY
78 Cart Panel Bracket-B, Right Rear P03342006A 79 Door Hinge Bracket, Left Lower P03302023A 80 Door Hinge Bracket, Right Lower P03302024A 81 Caster, 2.5 in., with Brake P05110006D 82 Door Handle P00201001C 83 Door, Left P04302036A 84 Door, Right P04303036A 85 Regulator with Hose (LPG) P03601004A 86 Lighting Stick P05507031E
Hose Holder (LPG) P05536001A
87
Hose Holder (NG) P05536001A
88 Door Guide Plate P05510019A
Cart Spice Basket (LPG only) P05204005B
89
Cart Spice Basket (NG) P05204005B 90 Regulator Assembly / NG Y0080007 91
Side Burner Extension Hose / NG P03705028F 1 92
Hose, 12ft. / NG P03703001A 1 93 Name Plate 94 Weight
Grill Cover
Rotisserie Assembly
Hardware Pack (LPG) P06002016A 1
Hardware Pack (NG) P06002017A 1
Operator's Manual
P00414005Q 1 P05344003Q 2
P07007018A 1
Y0250089 1
P80109005L 1
1 1 1 4 2 1 1 1 1 2 1 1 1 2 1
To Order Grand Hall Certified Replacement Parts, Call 1-800-770-9769
To obtain the correct replacement parts for your electric grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see UL label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed Important: Use only Grand Hall certified replacement parts. The use of any part that is not a factory authorized part can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part replacement.
9
Y0250089 Rotisserie Assembly Parts Diagram
3
6
3
KEY
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
8
9
Y0250089 Rotisserie Assembly Parts List
DESCRIPTION
Rot. Handle Rot. Bushing Rot. Thumbscrew 3/8"x1/2" Rot. Collar Rot. Spit Rot. Holding Fork Rot. Motor Bracket Rot. Motor/AC Rot. Screw #10-24x3/4" UNC Rot. Washer Rot. Nut #10-24
10
11
7
P05508004E P05508092F S196G06084 P05508091F P05508146F P05508090F P03307028A P07101008B S112G10124 S411G03084 S362G10124
4
PART#
5
3
2
1
QTY
1 1 3 1 1 2 1 1 2 2 2
Rot. Thumbscrew 3/8"x1/2" Qty. 3 Part# S196G06084
Rot. Screw#10-24x3/4" UNC Qty. 2 Part# S112G10124
Grill Information Center: If you have questions about assembly or grill operation, or
if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769
Hardware for Rotisserie
Rot. Washer Qty. 2 Part# S411G03084
10
Rot. Nut#10-24 Qty. 2 Part# S362G10124
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