Members Mark M3206ang, M3206alp Owner's Manual

Liquid Propane Gas (LPG) Grill
Model M3206ALP
Natural Gas (NG) Grill
Model M3206ANG
OPERATOR'S MANUAL
Grill Information Center:
Call us first if you have any problem with this product. We can help you with questions about assembly and grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box. Please call before returning to the store.
1-800-770-9769
8am-4:30pm CST, Monday through Friday
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference. RECORD YOUR SERIAL # __________________
(see silver CSA label on main body of grill)
! !
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause serious bodily injury, death or property damage.
Before using this gas appliance read all
Ÿ
instructions and perform all gas leak-check procedures even if the product was pre-assembled by the retailer or manufacturer.
Use your grill at least 3 feet away from any
Ÿ
wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or
catch fire (such as vinyl or wood siding, fences and overhangs) or sources of ignition including pilot lights on water heaters and live electrical appliances.
THIS GAS APPLIANCE IS DESIGNED FOR
Ÿ
OUTDOOR USE ONLY. Combustion byproducts produced when using
Ÿ
this product contain chemicals known to the State of California to cause cancer, birth de­fects, or other reproductive harm.
WARNING
Manual # P80118002H - Date:2006/01/20
Table of Contents
Primary Safety Warnings...........................1-3
Pre-Assembly Instructions..............................3
Part Diagrams and Lists..........................4-8
Assembly Instructions...............................9-11
Use & Care Instructions:
• Gas Safety and Leak Tests...........12-15
• Lighting Instructions............................16-17
• Troubleshooting..........................................17
• Rotisserie Instruction...........................18-19
• Cleaning and Maintenance................20-21
• Cooking Guide...................................A1-A2
• Frequently Asked Questions............A3-A4
Warranty Terms...........................Back Cover
! !
Do not store spare LP cylinder
1.
WARNING
within 10 feet (3m) of this appliance. Do not store or use gasoline or
2. other flammable liquids and vapors within 25 feet (8m) of this appliance. When cooking with oil/grease, do
3. not allow the oil/grease to get
hotter 350°F (177°C) Do not leave oil/grease unattended.
4.
!
DANGER
If you smell gas:
1.
Shut off gas to the appliance. Extinguish any open flame.
2
3.
Open lid. If odor continues, keep away from
4. the appliance and immediately call your gas supplier or your fire department.
Leaking gas may cause a fire or explosion which could result in property damage, personal injury or death.
! !
Do not store or use gasoline or
1.
WARNING
other flammable liquids or vapors in the vicinity of this or any other appliances.
! !
!
WARNING
LPG grill models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.
Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around your gas grill housing.
Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.
Keep gas regulator hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call: 1-800-770-9769 for an authorized replacement hose.
2.
An LP cylinder not connected for use shall not be stored in the vicin­ity of this or any other appliance.
! !
WARNING
The Grease Draining Tray and Grease Receptacle must be visually inspected before each grill use. Remove any grease and wash Grease Draining Tray and Grease Receptacle with a mild soap and warm water solution. Failure to comply
with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
2
Pre-Assembly Instructions For Your Safety
! !
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.
Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction resulting in a fire in and around the Burner Tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an unsafe operating condition for the user.
WARNING
To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows before initial use.
Also do this at least once a month in summer and fall or whenever spiders are active in your area, and if your grill has not been used for an extended period of time.
1. Remove the screw from the rear of each
Burner using a Phillips Head Screwdriver.
2. Carefully lift each Burner up and away from the
Gas Valve Orifice.
3. Check and clean Burner/Venturi Tubes for insects
and insect nests. A clogged tube can lead to a fire beneath the grill.
4. Refer to the figure below and perform one of
these 3 cleaning methods:
METHOD 1: Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris.
! !
For safe operation ensure the Gas Valve Assem­bly Orifice is inside the Burner Tube before using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily injury and/or property damage.
Gas Valve Assembly
To expedite the assembly process follow these general guidelines:
WARNING
Orifice Burner Tube
Tools Required for Assembly include:
protective work gloves
protective eyewear
Phillips Head Screwdriver
While it is possible for one person to unpack this gas grill, obtain assistance from another person when handling the large pieces.
Use the Hardware and Part Diagrams to ensure all items are included and free of damage.
Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:
Grill Information Center 1-800-770-9769
8am-4:30pm CST, Monday through Friday
TO CLEAN BURNER TUBE, INSERT HOOK HERE
Foot
9
Burner
METHOD 2: Use a bottle brush with a flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris.
METHOD 3: Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA­B149.1, Natural Gas and Propane Installation Code.
3
Hardware Pack Parts List for Models M3206ALP & M3206ANG
PART #PART DESCRIPTIONQTYPURPOSE OF PART
P06002013AHardware Pack1For use in assembly S112G04081Phillips Head Screw 1/4"x1/2"8Attaches Side Shelf Brackets to Bowl Panels S112G04081Phillips Head Screw 1/4"x1/2"8 S313G04081Flange Nut 1/4"8
Attaches Left Side Shelf and Side Burner Frame to Bowl Panels
Hardware Pack for Models M3206ALP & M3206ANG
Hardware already installed in the Cart Bottom Shelf
Phillips Head Screw 1/4" x 1/2" Qty. 16 Part# S112G04081
* One Battery/AA included in the Hardware Pack.
Flange Nut 1/4" Qty. 8 Part# S313G04081
Wing Bolt 5/16"x4-1/2" Qty. 1 Part# S233G05461
4
33
34 35
52 55
59 57
Parts Diagram for Models M3206ALP & M3206ANG
1 2
3
5
6A
7 8
10
9
11
12
14
20
13 15
17
26
28
24
23
63
25 16
30
27
54
74
41 43
46
42
13
14
32
37
36
73
50
31 81
49
76
61
48A
51
47
48B
29
44
45
62
65
64
53
60
4
6B
18 19
21 22
38
39
40
79
78 80
77
72 62(NG Only)
69 70
75
71
66
68
67
5
56 58
Parts List for Models M3206ALP & M3206ANG
KEYDESCRIPTIONPART#QTY
1Lid Assembly Y0110038 1 2Temperature GaugeP00601061A1 3Lid HandleP00205069B1 4Protective PadP05518002I4 5Cooking Rack/SecondaryP01516003A1
6ACooking GridP01604012A2
6BCooking GridP01604010A1
7Burner/MainP02008024A5 8Savor Plates®P01708004A5
9Savor Plates® Bracket, FrontP03328015A5 10Savor Plates® Bracket, RearP03328017A5 11Burner BracketP0220505ED1 12Side Shelf, LeftP01106005A1 13Side Shelf Bracket, Left Front/ Right RearP01204005F2 14Side Shelf Bracket, Left Rear/ Right FrontP01206005F2 15Bowl Side Panel, LeftP0072054PC1 16Bowl Side Panel, RightP0072154PC1 17Grease Draining PlateP06902005C2 18Back Burner Wind ShieldP06905037B1 19Back Burner AssemblyY03100231 20Back Burner ElectrodeP02610005B1
Back Burner Orifice (LPG)P06527003A1
21
Back Burner Orifice (NG)P06527004A1 22Back Burner Extension TubeP03717024B1 23Bowl Panel, RearP0072555DC1 24Bowl Panel, FrontP0073855DC1 25Lid HingeP05501020A2 26Gas Collector Box with ElectrodeP02609002B5 27Electric Wire SetP02615080A1
Gas Valve/Manifold Assembly (LPG)Y00602971
28
Gas Valve/Manifold Assembly (NG)Y00602981 29Gas FittingP03906003A 1 30Control Panel, UpperP02909198S1 31Control Panel, ExtensionP02909401S1
Control Panel, Lower (LPG)P02909211A1
32
Control Panel, Lower (NG)P02909221F1 33Control Knob SeatP03415014S6 34Control Knob SpringP05504021A6 35Control Knob for Main BurnersP03411383S5 36Control Knob for Back BurnerP03411373S1 37Electric Ignitor, 6-portP02502145C1 38Side Burner LidP01127004B1 39Side Burner FrameP01104010A1 40Side Burner BodyP02301015B1 41Side Burner Pot SupportP00805010B1 42Side BurnerP02002012A1 43Side Burner ElectrodeP02614007C1 44Control Knob for Side Burner P03401043S1 45Control Knob SpringP05504021A1 46Control Knob Seat for Side Burner KnobP03408053S1
6
Parts List for Models M3206ALP & M3206ANG
81
Name Plate
P00414005Q
1
Rotisserie Assembly
Y0250089
1
Grill Cover
P07007018A
1
Hardware Pack
P06002013A
1
Operator's Manual
P80118002H
1
KEYDESCRIPTIONPART#QTY
Side Burner Gas Valve Assembly (LPG)Y00603001
47
Side Burner Gas Valve Assembly (NG)Y00603011 48ASide Burner Connection Hose, SocketP03705048K1 48BSide Burner Connection Hose, PlugP03705049H1
49Grease TrayP02707065B1 50Grease Tray HandleP00213003B1 51Grease Tray Heat Shield, LowerP06903028A1 52Bowl Support Bracket, LeftP01301004B1 53Bowl Support Bracket, RightP01302004B1 54Bowl Wind ShieldP06906021C1 55Door Hinge Bracket, LeftP03302014A1 56Door Hinge Bracket, RightP03302015A 1 57Cart Side Panel, LeftP07602013A1
Cart Side Panel, Right (LPG)P07603015A1
58
Cart Side Panel, Right (NG)P07603016A1
59Door BracketP01316004B1 60Door MagnetP05523001K4 61Cart Rear PanelP07701052A1
Cart Bottom Shelf (LPG)P01008006C1
62
Cart Bottom Shelf (NG)P01008007C1
63Grease Tray Heat Shield, UpperP06903037A1 64Caster Seat, Left FrontP05327021T1 65Caster Seat, Left RearP05327022T1 66Caster Seat, Right FrontP05327023T1 67Caster Seat, Right RearP05327024T1 68Caster, 2.5 in., with BrakeP05110004D4 69Door HandleP00205073B2 70Door, LeftP04302029A1 71Door, RightP04303029A1 72Regulator with Hose (LPG) P03601004A1 73Lighting StickP05507031E1 74Hose ClipP05536001P1 75Door Stop PlateP05510014U1
Cart Spice Basket (LPG)P05204005B1
76
Cart Spice Basket (NG)P05204005B2
77Regulator Assembly (NG)Y00800071 78Side Burner Extension Hose (NG only)P03705028F1 79Hose, 12ft. (NG)P03703001A1 80Regulator Bracket (NG)P03328018A1
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed Important: Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part replacement.
For the repair or replacement parts you need:
Call our Grill Information Center at 1-800-770-9769
7
Y0250089 Rotisserie Assembly Parts Diagram
3
6
3
KEY
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
8
9
Y0250089 Rotisserie Assembly Parts List
DESCRIPTION
Rot. Handle Rot. Bushing Rot. Thumbscrew 3/8"x1/2" Rot. Collar Rot. Spit Rot. Holding Fork Rot. Motor Bracket Rot. Motor/AC Rot. Screw #10-24x3/4" UNC Rot. Washer Rot. Nut #10-24
10
11
7
P05508004E P05508092F S196G06084 P05508091F P05508146F P05508090F P03307028A P07101008B S112G10124 S411G03084 S362G10124
4
PART#
5
3
2
1
QTY
1 1 3 1 1 2 1 1 2 2 2
Hardware for Rotisserie
Rot. Thumbscrew 3/8"x1/2" Qty. 3 Part# S196G06084
Rot. Screw#10-24x3/4" UNC Qty. 2 Part# S112G10124
Grill Information Center: If you have questions about assembly or grill operation, or
if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769
Rot. Washer Qty. 2 Part# S411G03084
8
Rot. Nut#10-24 Qty. 2 Part# S362G10124
Assembly Instructions
Remove all packed components. Use the parts list to check that all necessary parts have been included. Assemble the gas grill on a protective work surface to avoid scratching grill surfaces. Inspect your grill for damage
as you proceed. Do not assemble or operate your grill if it appears damaged.
1
Install Side Shelf Brackets
Attach the Side Shelf Bracket (A) to the Rear of Right Bowl Panel. Attach the Side Shelf Bracket (B) to the Front of Right Bowl Panel. Tighten securely using 1/4” x 1/2” Phillips Head Screws. Repeat for Left Side Shelf Brackets.
Side Shelf Bracket, (B)
Phillips Head Screw 1/4" x 1/2" Qty. 8 Part# S112G04081
Install Left Side Shelf and Right Side Burner Frame
2
Phillips Head Screw 1/4" x 1/2" Qty. 8 Part# S112G04081
Place the Side Shelf over the Left Side Shelf Brackets and Side Burner Frame over the Right Side Shelf Brackets. Tighten securely by using Screws and Nuts provided.
Side Shelf Bracket, (A)
Side Shelf Bracket, (A)
Side Shelf Bracket, (B)
Flange Nut 1/4" Qty. 8 Part# S313G04081
9
Install Side Burner Connection Hose
3
Push back Sleeve of the Socket. See Figure A. Insert Plug then release Sleeve. See Figure B. Push Plug until sleeve snaps forward locking the Plug into the Socket. See Figure C.
Push the Side Burner Hose into hose holder.
Figure A
PLUG
Figure B
Figure C
SOCKET
SLEEVE
SLEEVE
t
e
k
c
o
g
u
l
P
S
Hose Holder
Sleeve
10
Install Ignitor Battery
4
Unscrew Ignitor Cap from Control Panel. Place supplied AA battery into the Ignitor Slot with positive pole facing you. Position the Cap and Spring over the AA battery and tighten onto Control Panel.
With the assistance of another person,
5
perform this Electrode Check before proceeding.
This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights easily and properly.
Spark Gap
Gas Collector Box
Spark Electrode Tip
Spark Receiver
Inside Nut
Ignitor Cap
Spring
Install Cooking Components
7
Place the Savor Plates Burners. Place the Cooking Grids on the ledge above the Savor Plates®. Place the Secondary Cooking Rack on the slots on either side of the Grill Bowl.
Secondary Cooking Rack
AA Battery
+
_
Ignitor Slot
®
above the
Be sure all Control Knobs are set to "OFF" and open the Grill Lid. Have your assistant stand behind to the right of the grill and look toward the front of the grill bowl. Never put your face inside the Grill Head. Press the Ignitor Cap. You should hear a "clicking" sound. Your assistant should see a blue spark within each Gas Collector Box. If a spark is present the Electrode Tips are properly positioned. If no spark is seen, the Spark Gap needs to be adjusted as follows:
Using an adjustable wrench, loosen the
Inside Nut until the Gas Collector Box can be turned upward. If the gap between the Spark Elec-
trode Tip and Receiver is more than 3/16" use long nose pliers to gently squeeze the Gas Collector Box to narrow gap. Return the Gas Collector Box to its
original position, secure the Inside Nut and try the Electrode Check again. If no "clicking" sound is heard:
AA Battery may be installed back-
-
wards.
-
Electric wires may be loose. Remove the AA Battery and inspect the Ignitor Junction Box found behind the Control Panel and reconnect any loose wires.
Cooking Grids
Savor Plates
®
Final Grill Assembly Step
When you have finished assembling your grill be sure that all screws are tightened for safe operation of your grill.
Side Burner Electrode Check
6
Open side burner lid. Remove plastic shipping band from burner and pot support.
Push and turn side burner Control Knob to HIGH. Look for spark between tip of electrode and burner. If you don't see a spark from side burner elec­trode, adjust gap between electrode and burner surface to 3/16 in.
WARNING
Failure to read and follow the Use and Care Instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.
11
!!
USE AND CARE INSTRUCTIONS
CORRECT LP GAS TANK USE
LP Gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP Gas) tank, not included with grill. Never connect your gas grill to an LP Gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP Gas tank to use. You
must use an "OPD" gas tank which offers a listed Overfill Prevention Device. This safety feature
prevents tank from being overfilled which can cause malfunction of LP Gas tank, regulator and/or grill.
The LP Gas tank must be constructed and marked in accordance with the Specifications for LP-Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/ CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commis­sion, as applicable.
The LP Gas tank must have a shutoff valve, terminating in an LP Gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP Gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.
The tank supply system must be arranged for vapor withdrawal.
The LP Gas tank used must have a collar to protect the tank valve.
Never connect an unregulated LP gas tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank. Only use the regulator and hose assembly supplied with your gas grill. Replacement regulators
and hose assemblies must be those specified by the Manufacturer.
Have your LP Gas dealer check the release valve after every filling to ensure it remains free of defects.
Always keep LP Gas tank in upright position. Do not subject the LP Gas tank to excessive heat. Never store an LP Gas tank indoors. If you store
your gas grill in the garage always disconnect the LP Gas tank first and store it safely outside.
LP Gas tanks must be stored outdoors in a well­ventilated area and out of the reach of children.
Use of alcohol or drugs may impair the ability to assemble and operate the appliance.
Keep fire extinguisher readily accessible. In the event of a oil/grease fire, do not attempt to extinguish with water. Use type B extinguisher or smother with dirt, sand or baking soda.
In the event of rain, cover the grill and turn off the burner and gas supply.
Use your grill on a level, stable surface in an area clear of combustible materials.
Do not leave grill unattended when in use. Do not move the appliance when in use. Allow the grill to cool before moving or storing. Do not use your grill as a heater. This grill is not intended to be installed in
or on recreational vehicles and/or boats.
WARNING
A.
Do not store a spare LP-Gas tank under or near this appliance.
B.
Never fill the tank beyond 80 percent full; and
C.
If the information in "(a)" and "(b)" is not followed exactly, a fire causing death or serious injury may occur.
! !
WARNING
Use your grill at least 3 feet away from any wall or surface. Use your grill at least 3 feet away from combustible objects that can melt
or catch fire (such as vinyl or wood siding, fences and overhangs) or sources of ignition including pilot lights on water heaters and live electrical appliances.
Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around your gas grill housing.
!!
Disconnected LP Gas tanks must not be stored in a building, garage or any other enclosed area.
The regulator and hose assembly can be seen after opening the doors (if applicable) and must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to using the grill again.
Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated over the gas valve orifices.
Never allow children to operate your grill. Do not allow children or pets to play near your grill.
12
USE AND CARE INSTRUCTIONS
NOTE about LP Gas Tank Exchange Programs
Many retailers that sell grills offer you the option of
Ÿ
replacing your empty LP Gas tank through an ex­change service. Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your tank only for an OPD safety feature-equipped tank as described in the LP Gas tank section of this manual.
Always keep new and exchanged LP Gas tanks in an
Ÿ
upright position during use, transit or storage. Leak test new and exchanged LP Gas tanks BEFORE
Ÿ
connecting one to your grill.
How to Leak Test your LP Gas Tank
For your safety:
All leak tests must be repeated each time your LP
Ÿ
Gas tank is exchanged or refilled. When checking for gas leaks do not smoke.
Ÿ Ÿ
Do not use an open flame to check for gas leaks. Your grill must be leak tested outdoors in a well-
Ÿ
ventilated area, away from ignition sources such as gas fired or electrical appliances. During the leak test, keep your grill away from open flames or sparks.
LP Gas Model only: Secure a 20lb LP Gas Tank to Gas Grill
Turn your LP Gas Tank Valve clockwise to the closed or OFF positon. Place LP Gas tank into tank hole on bottom shelf Install the tank so the Tank Valve faces the rear right corner of cabinet. Screw the Wing Bolt in to secure the gas tank.
Wing Bolt 5/16"x4-1/2" Qty. 1 Part# S233G05461
Do not use household cleaning agents. Damage to
Ÿ
gas assembly components can result.
Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto LP Gas tank in the areas indicated by the arrows. See diagram. If growing bubbles appear do not use or move the LP Gas tank. Call an LP Gas Supplier or your Fire Department.
!
If growing bubbles appear do not use or move the LP Gas tank. Contact an LP Gas Supplier or your fire department!
WARNING
!
13
USE AND CARE INSTRUCTIONS
LP Gas Model only: Connect Regulator with Hose to your LPG Tank
Turn all Burner Valves to the OFF position. Inspect the valve connection port and regulator assembly for damage or debris. Remove any debris. Never use damaged or plugged equipment. Connect the regulator assembly to the tank valve and HAND TIGHTEN nut clockwise to a full stop. DO NOT use a wrench to tighten because it could damage the Quick Coupling Nut and result in a hazardous condition. Open the tank valve 1/4 to 1/2 (counterclockwise) and use a soapy water solution to check all connections for leaks before attempting to light your grill. See "Checking for LP Gas Leaks". If a leak is found, turn the tank valve off and do not use your grill until the leak is repaired.
Type 1 connection per ANSI Z21.58b-2002
Quick Coupling Nut
Check all connections for LP Gas Leaks
Never test for leaks with a flame. Prior to first use,
at the beginning of each season, or every time your LP Gas tank is changed, you must check for gas leaks. Follow these three steps:
Make a soap solution by mixing one part liquid detergent and one part water.
Turn the grill Control Knobs to the full OFF position, then turn the gas ON at source.
Apply the soap solution to all gas connections indicated by the arrows. See diagram. If bubbles appear in the soap solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.
Regulator with Hose (LPG)
CAUTION: When the appliance is not in use the gas must be turned off at the tank.
! !
Before using this gas appliance read all instructions and perform all gas leak-check procedures even if the product was pre-assembled by the retailer or manufacturer.
WARNING
Gas Valve / Manifold Assembly
LP Gas Tank
! !
If you have a gas leak that cannot be repaired by tightening, turn off the gas at the source, disconnect fuel line from your grill and call 1-800-770-9769 or your gas supplier for repair assistance.
Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.
WARNING
Disconnecting A Liquid Propane Gas (LPG) Tank From Your Grill
Make sure the Burner Valves and LP Gas tank valve are off. (Turn clockwise to close.)
14
Detach the hose and regulator assembly from the LP Gas tank valve by turning the Quick Coupling Nut counterclockwise.
USE AND CARE INSTRUCTIONS
Natural Gas Model only: Connecting Natural Gas To Your Grill
Connect the Swivel nut of the 12' Natural Gas Hose to the horizontal fitting of NG Regulator as shown in Fig. 1. Connect the other hose end (male plug) to the gas supply line from house. Also, read and follow all natural gas safety instructions below.
Natural Gas Safety Instructions
Your natural gas grill is designed to operate on natural gas only, at a pressure of 4" water column (W.C.) with natural gas regulator. The gas pressure Regulator supplied with this appliance must be used. This Regulator is set for an outlet pressure of 4" W.C.
Install a Shutoff Valve at the gas supply source outdoors at a point after the gas pipe exits the outside wall and before the quick-disconnect hose. Or install it at the point before the gas line piping enters the ground. See Fig. 2.
Pipe sealing compound or pipe thread tape resistant to the action of natural gas must be used on all male pipe thread connections.
Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pressure in excess of 1/2 psi (3.5kpa).
Figure 1
Horizontal fitting
Hose, 12 ft./ NGSwivel nut
Check all connections for NG Leaks
Never test for leaks with a flame. Prior to first use,
at the beginning of each season, you must check for gas leaks. Follow these three steps:
Make a soap solution by mixing one part liquid detergent and one part water.
Turn the grill Control Knobs to the full OFF position, then turn the gas ON at source.
Apply the soap solution to all gas connections indicated by the arrows. See Fig. 3. If bubbles appear in the soap solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.
Figure 3
Turn off your gas grill when the gas supply is being tested at low pressures. The grill must be isolated from the gas supply pipe system by closing its individual manual shutoff valve during any pressure testing of the gas supply pipe system at pressures equal to or less than 1/2 psi (3.5kpa).
Figure 2
Gas Supply
Inside Wall
Outside Wall
Shut Off
To Grill
Locking Shut Off
Male Fitting
Quick Disconnect
NG Regulator
Hose, 12 ft./ NG
Gas Valve / Manifold Assembly
WARNING
If you have a gas leak that cannot be repaired by tightening, turn off the gas at the source, disconnect fuel line from your grill and call 1-800-770-9769 or your gas supplier for repair assistance.
!!
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USE AND CARE INSTRUCTIONS
Grill Lighting Instructions
Before each use, check all hoses for cracks, nicks, cuts,
1. burns or abrasions. If a hose is damaged in any way, do not use your grill before replacing the hose with an authorized part from the Parts List. Also make sure all gas supply connections are securely tightened.
Familiarize yourself with the safety and Use and Care
2. instructions in this manual. Do not smoke while lighting grill or checking gas supply connections.
Be sure the LP Gas tank is filled.
3.
4.
Open the Grill Lid. Check that the end of each Burner Tube is properly
5. located over each Valve Orifice.
!
Failure to replace a faulty hose, secure gas supply connections or to open the Lid before proceeding to the Lighting Procedures could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
WARNING
Burner Control Knobs on Control Panel
MAIN BURNER
BACK BURNER
Back Burner Lighting Instructions
1.
Follow steps 1 through 6 of the Grill Lighting Instructions.
Push and turn control knob to ON. Immediately
2. press the Electric Ignitor for 3-4 seconds to light the Burner.
!
ON
OFF
Set Control Knobs to OFF and open the LP Gas
6. SLOWLY 1/4 of a turn.
tank valve
OFF
Open LP gas tank
Push and turn Left Control Knob to HIGH.
7.
HI
LOW
OFF
Immediately press the Electric Ignitor for 3-4
8. seconds to light the Burner.
PRESS
If ignition does not occur in 5 seconds, turn the
9. burner Control Knob(s) and gas source OFF and conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of this manual. If no leaks are detected, wait 5 minutes for any gas to clear and repeat the lighting procedure.
If ignition does not occur in 5 seconds, turn the
3. burner Control Knob(s) and gas source OFF and conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of this manual. If no leaks are detected, wait 5 minutes for any gas to clear and repeat the lighting procedure.
After Burner is lit, turn the tank valve SLOWLY one
4. more 1/4 of a turn for 1/2 of one complete turn.
Side Burner Lighting Instructions
Follow steps 1 through 5 of the Grill Lighting
1.
Instructions. Open Side Burner Lid.
2.
Set Control Knob to OFF and open the LP Gas tank
3.
valve SLOWLY 1/4 of a turn. For Natural Gas open the Shut Off Valve at source.
Push and turn the Control Knob to HIGH. The built
4. spark ignitor will light the Burner automatically.
You may have to pusk and turn the Control Knob up to
5. 3 to 4 times to light.
If ignition does not occur, turn the burner Control Knob
6. and gas source OFF and conduct a leak test of ALL gas connections and fuel sources. If no leaks are detected, wait 5 minutes for any gas to clear and re­peat the lighting procedure.
After Burner is lit, turn the tank valve SLOWLY one
10. more 1/4 of a turn for 1/2 of one complete turn.
Once one Burner is lit, the adjacent Burner can be lit
11. by turning its Control Knob to HIGH.
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