Melag EuroV-S Fault diagnosis

Euroklav®23V-S Euroklav®29V-S
Program-cycle / Diagnosis-program
p
+
Press both buttons hold and...
... switch on power
P
S
Buttons: „Continue“ in the Menu in the diagnosis-program
+
Button choose program: „Enter / Quit / Input“ in the diagnosis-program
Button Start/Sto
: „Escape / Leave / Interrupt“ in the diagnosis-program
Vacuklav®: 24-B / 30-B / 31-B Euroklav®: 23-S / 23V-S / 29-S / 29V-S
Diagnosis
Analog-Inputs
S
Temp_Chambr_elec
xx.x °C
Temp_Chambr_Dis
Temp_Chambr_Dis
Pressure_Chamber
Temp_Preht_Cham.
1
2
xxxx mbar
xx.x °C
Reserve
defective
Conductivity
xxx µS/cm
+
Main- und Undermenues can be changed:
+
forward and with - backwards
scrolling and
S
always leaving the loop.
Diagnosis
Digital-Inputs
S
I1: Door contact
I2: OH protector SG
I3: Cooling water
I4: Aqua dem, current
I5: Door locking dev.
I6: Aqua dem swimmer
I7: Reserve
+
P P
closed
closed
closed
open
open
open
open
Diagnosis
Digital-Outputs
S
O1: Steam-generator
x.x bar xx°C (off)
O2: Pre-heating
x.x bar xx°C (off)
O3: Vacuum-pump
x.x bar xx°C (off)
O4: Reserve
O5: Pump/SV aqua dem
O6: SV Vacuum
x.x bar xx°C (off)
O7: SV Press. rel.1
x.x bar xx°C (off)
O8: SV Ventilation
x.x bar xx°C (off)
O9: SV Cool-water
x.x bar xx°C (off)
O10: Door lock
x.x bar xx°C (off)
+
P
(off)
x.x bar xx°C (off)
(on)
P
(on)
P
(on)
P
(on)
P
(on)
P
(on)
P
(on)
P
(on)
P
(on)
P
(on)
P
Diagnosis Keyboard
P
Keyboard
Nr.: 0
Keyboard
Nr.: 10
Keyboard
+
Nr.: 20
Keyboard
P
Nr.: 40
Keyboard
S
Nr.: 80
+
Symbol Meaning example
xxxxklav XX-X Name typ Type progvers Programversion spr Language parvers Parameterversion
Diagnosis
Self-Test
P
Self-Test
Signal
MELAG-GmbH
Gerätename xxx
Self-Test
Memory-Test OK
Self-Test
Battery OK
Printer is not ready
P
Vacuklav 30-B
V30-3.16 D01.13
Diagnosis
Leakage-search
P
Leak-Test
0,3 bar 8‘
S
Pressure init.
0,x bar 8‘
Neutral position
Vacuklav 30-B
V30
3.16
D
01.13
Diagnosis
Statistics
Diagnosis
Maintenance-data
+
Diagnosis
Malfunction-mem
Diagnosis
Memory init.
Diagnosis
Backup Parameter
Diagnosis
Delete Backup
Diagnosis
Version
Total: xxxx
P
succesfull.: xxxx
Service: dd.mm.yy
run cycles: xx
P
S
Maintenance-data
Update?
P
Service: dd.mm.yy
run cycles: 0
S
Malfunction-mem
P
P
P
P
P P
print?
Memory init.
Sure?
Backup Parameter
Sure?
Delete Backup
Sure?
xxxxklav XX-X
typ-progvers spr parvers
S
S
S
S
P
+
+
P
P
P
P
+
File: Diagnosis Program.doc Rev: 0-00/104 Seite 1 von 1
S
hh:mm:ss
x.xx bar xx°C
Neutral position
®
Fault Diagnosis Vacuklav
Euroklav
Fault 4: Pressure release
24-B/24V/30-B/31-B
®
23-S/23V-S/29-S/29V-S
FAULT 4: Pressure release
Triggered by : The monitoring time limit Uet5 for the pressure release until reaching P11 has been exceeded.
Causes/ Remedy
Operating fault /Check by personnel:
Check that the cooling water outlet pipe is free of kinks and has a steady downward gradient
Check that the water outflow plumbing in the room is not blocked
Appliance fault / Repair by technical service personnel
Pressure release solenoid valve does not open
Electrical control system is faulty
- in the "Diagnosis Program“, switch on output ACOUT 7:
the LED for this output lights up
- Measure voltage at ACOUT 7 of control (approx.230V AC)
- Measure voltage at output of the rectifier socket (approx. 200V DC)
- Check coil of solenoid valve is conducting
Solenoid valve mechanically blocked (clogging) Open valve casing
Pressure release filter clogged
Remove stopper. Check filter sieve for clogging, clean/exchange, insert new seal and screw tight.
Pressure sensor / Analog input AIN 3 measures too high
Even after pressure release, pressure signal still shows > P11. Follow-on faults would usually be "Fault 1 Vacuum system", " Fault 34: Sterilization TU"
Check the pressure displayed in "Diagnosis Program“/ "Analog inputs“ for plausibility, displayed value must correspond to current atmospheric pressure (door open)
See also under "Fault 34 Sterilization TU“, "Pressure sensor, Analog input AIN 3 measures too high"
Exchange pressure sensor If fault occurs again exchange CPU-board
Seite 1 von 1 Rev.-Nr.:00/0 FAULT_04 for 23VS and 29VS.doc
®
Fault Diagnosis Vacuklav
Euroklav
24-B/24V/30-B/31-B
®
23-S/23V-S/29-S/29V-S
Fault 8: Time base
FAULT 8: TIME BASE
Triggered by:
Maximum difference between the program duration and the internal timer has been exceeded
Causes/ Remedy
Operating fault/Check by personnel:
Appliance fault / Repair by technical service personnel
Internal hardware fault
if fault occurs repeatedly, exchange CPU-board
Page 1 of 1 Rev.-Nr.:00/0 FAULT_08 for 23VS and 29VS.doc
Fault Diagnosis Vacuklav
Euroklav
FAULT 9: DOOR OPEN
Triggered by: Door contact (digital input DIN1) was closed during a program
Causes/ Remedy
Operating fault/ Checks by personnel:
Press down door handle as far as possible
Appliance fault / Repair by technical service personnel
Door switch faulty
Door switch faulty / needs readjustment
Electrical connection to CPU-board interrupted
Digital input DIN1 on CPU-board faulty
Check in the MELAG- Diagnosis-Program, "Digital Inputs: E 1“ it the door switch needs adjusting, see below.
Adjusting the door contact switch
In the diagnosis program "Digital Inputs“ select "Input E1: Door contact“
Insert 8 mm spacer (M8 bolt or similar) between lock housing and upper door beam as shown
Close door and push down door lock until contact is made
Loosen right fixing screw of door contact switch
Turn door contact switch around the left fixing
screw until door contact switch engages (Display shows "closed", switching sound)
Tighten right adjusting screw in new position
®
24-B/30-B/31-B
®
23-S/23V-S/29-S/29V-S
Fault 9: Door open
Page 1 of 1 Rev.-No. :00/0 FAULT_09 for 23VS and 29VS.doc
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