McQuay RBS800B Parts List

Replacement Parts List No. 047654300
Revision W 08/12
Applied Rooftop
RPS, RCS, RFS
Sizes 018-100 Vintage B
RBS, RDS, RHS, RWS Sizes 800-808 Vintage B
To find your Daikin McQuay Parts distributor, call 1-800-377-2787 or visit www.DaikinMcQuay.com
Table of Contents
Parts List Revision History ........................................................................................................................ 4
Unit Model & Serial Number Nomenclature .............................................................................................5
Unit Nomenclature Complete ................................................................................................................6- 9
Model R*S Electrical Legend ............................................................................................................. 10, 11
Control Box Component Location Diagram ...........................................................................................12
Condenser Control Box Diagrams .................................................................................................13, 14
Compressor Contactor Components ...................................................................................................15
Condenser Fan Motor Contactor Components .................................................................................... 16
Miscellaneous Components ........................................................................................................... 17, 18
Compressor Pressure Controls ............................................................................................................ 19
Fan Assembly ......................................................................................................................................20
Refrigerant Piping ....................................................................................................................................21
Compressor Model Information ..............................................................................................................22
Miscellaneous Compressor Components .............................................................................................. 23
Coils
Condensing Coils ................................................................................................................................. 24
Direct Expansion Evaporator Coils
Single Draw-through Evaporator Coil / Unit Sizes 018B-030B, 82.00” ............................................. 25
Single Blow-through Evaporator Coil / Unit Sizes 036B-040B / 82.00” ............................................26
Single Blow-through Evaporator Coil / Unit Sizes 041B-100B / 82.00’’ ............................................27
Dual Blow-through Evaporator Coil / Unit Sizes 081B-100B / 82.00’’ ............................................... 28
Upper Main Control Panel: Non MicroTech (Code 20= 30, 31)
Unit Controller Diagrams - All sizes .....................................................................................................29
Diagram and Components - All sizes .............................................................................................30- 32
Upper Main Control Panel: MicroTech (Code 20= 1M, 2M, 4M)
Unit Controller Diagrams - 018- 040 ....................................................................................................33
Diagram and Components - 018- 040 ............................................................................................ 34, 35
Lower Main Control Panel
Component Location Diagram - All Sizes ............................................................................................36
Components - All Sizes ..................................................................................................................37- 53
Miscellaneous Controls
Control Locations ................................................................................................................................ 54
Components ......................................................................................................................................... 55
Electric Heat Control Panel .....................................................................................................................56
Electric Heat Power Panel
Diagram & Components ....................................................................................................................... 57
Components - All Sizes ..................................................................................................................58- 61
Hi-Limit, Disc Type ...................................................................................................................................62
Gas Burner Section
Forced Draft Burner (FDB Vintage A)
Gas Burner Final Assembly ........................................................................................................63- 65
Burner Components .................................................................................................................... 66, 67
Control Box Diagrams & Components .............................................................................................. 68
Gas Control Box Diagrams & Components, FDB110A thru 200A ....................................................69
Gas Train Components ..................................................................................................................... 70
Supply Air Fan
Supply Air Drive Nomenclature ............................................................................................................ 71
Forward Curved (FC) Fan - 15” ...........................................................................................................72
Forward Curved (FC) Fan - 24” ...........................................................................................................73
Forward Curve (FC) Fans - 27” & 30” .................................................................................................. 74
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 2
Table of Contents, Continued
Supply Air Fan, Continued
Airfoil (AF) Fans & Variable Inlet Fans - 24” ........................................................................................75
Airfoil (AF) Fans & Variable Inlet Fans - 27” & 30” ............................................................................... 76
Forward Curve (FC) Fans ..............................................................................................................77- 79
Airfoil (AF) & Variable Inlet Fans ...................................................................................................80- 82
Variable Inlet Vanes .......................................................................................................................83- 85
Return Air Fan
Return Air Drive Nomenclature ............................................................................................................ 86
Forward Curve (FC) Fan - 15” .............................................................................................................87
Forward Curve (FC) Fan - 18” .............................................................................................................88
Forward Curve (FC) Fan - 27” .............................................................................................................89
Forward Curve (FC) Fan - 33” .............................................................................................................90
Airfoil (AF) Fans - Variable Inlet Fans - 18” .........................................................................................91
Airfoil (AF) & Variable Inlet Fans - 27” .................................................................................................92
Airfoil (AF) & Variable Inlet Fans - 33” .................................................................................................93
Airfoil (AF) Fan-Horizontal Mount - 40” ................................................................................................ 94
Variable Inlet Vanes - Horizontal Mount ..............................................................................................95
Variable Inlet Vanes ....................................................................................................................... 96, 97
Typical Blower ..........................................................................................................................................98
Supply Air Blower
Spring Vibration Mounts ...............................................................................................................99- 106
Return Air Blower
Spring Vibration Mounts .............................................................................................................107- 111
Fan Blower Motors - Supply & Return Air ............................................................................................ 112
Filter Selection
Diagrams ............................................................................................................................................ 113
Charts ........................................................................................................................................114, 115
Economizer Damper
Standard Type Damper ............................................................................................................... 116,117
Low Leak Type Damper .............................................................................................................. 118,119
Bottom Discharge Air & Return Air Opening Dampers ...............................................................120,121
Miscellaneous Cabinetry
Diagrams ............................................................................................................................................ 122
Components ....................................................................................................................................... 123
Wall Mounted Controls and Accessories ...........................................................................................124
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 3
Parts List Revision History
Revision Date Description
A 4/98 Supersedes Replacement Parts List No. 476543Y-00 dated 4/89. Includes new information. Completely re-done to be consistent with OnLine/CD format. B 2/99 Page 60: Corrected part number for Fan Wheel Housing, Variable Inlet Fan (Bubble #35). C 12/99 Page 48: Corrected description for Enthalpy Control (Electromechanical) and added Enthalpy Control (Electronic), Schematic Symbol EC1. D 8/00 Page 16: Added motor, 1.5 hp, 3 ph, 575/6/3, p/n 046744200. E 2/01 Page 105: Bub #11 Damper Blade part #’s changed; 37.08” was 058386821, is now 044195101;
57.08” was 058386822, is now 044195102; 81.08” was 058386823, is now 044195103. F 7/01 Page 39-46: Added note; “DUE TO UNIT SPECIALS - Request vendor information and contact SMG in Minneapolis”. G 5/02 Pages 66 & 67: Bubbles 69 and 70 were switched. H 9/03 Page 23: Model number was incorrect in table heading, 610B is now 061B. J 10/04 Page 18: Removed Copeland compressor information. K 9/05 Page 56: Schematic Symbol R13 pn 280036200 was changed to 028036200. Page 28: Added footnote #1. L 1/06 Page 18: Removed note from compressor table. M 7/06 Page 48: Schematic symbol TC4 pn changed from 0276672500 to 027672500. N 11/08 Pages 39-46: Note change from SMG in Minneapolis to McQuay Parts. Pages 96, 97, 98: Added the word “Return” to heading. Page 3: Added the word “Return” to Fan Blower Motors - Supply & Air in TOC. O 12/09 Updated Cover and Revision page with current logo design. Page 78: Corrected Bub 97 p/n from 0665434242 to 066543242. P 3/10 Page 48: Changed description of “Type of Unit Control system” for DM1 & EM1 from “All Types to “Honeywell/Conventional”. No DM1 or EM1 available for MicroTech controls. Q 11/10 Converted form to current software and corrected various formatting issues. Removed all references to Figure numbers. Page 2, 3: Updated TOC as required. Page 5: Created new page titled: “Unit Model & Serial Number Nomenclature”. Page 6- 8: Added Unit Model Nomenclature Complete section. Page 9, 10: Renamed “Model R*S Legend” section “Model R*S Electrical Legend.” Page 59- 66: Updated Gas Burner section with information from RPL 552260Y-00 and IM684-1. Page 67: Added SAF drive nomenclature page per dwg: 299460C00 and repaginated document. Page 82: Added RAF drive nomenclature page per dwg: 299460C00 and repaginated document. Page 93- 107: Added footnote regarding the changes in spring colors and to contact McQuay Parts for current configuration. Page 108: Updated motor section by deleting obsolete ODP standard efficiency motor p/ns. Repaginated document. R 3/11 Various: Corrected misc. spelling and formatting issues. Page 67: Updated fan size list to include codes A, 2, 4, 5, 6, 7, 8, 9 only. Page 82: Corrected Fan Size Code 3 from 22” to 40” Re-wrote footnotes to clarify information. S 7/11 Page 118: Updated and re-arranged drawings and added Bubble numbers. Page 119: Added additional cabinet p/ns per archived information and soft bills. T 3/12 Cover, Pg. 4: Updated to current Daikin McQuay logo format. Page 119: Added in Bubs #80 Door Latch Angle- L.H. 029944501 & #81 Door Latch Angle- R.H.
029944502. U 5/12 Page 21: Corrected Compressor chart changed duplicate XIII to XII. V 7/12 Various: Changed “McQuay Parts” to “Daikin McQuay Parts”. Page 9, 10: Added in Microtech Schematic Symbols ref IM157-8. Page 32- 35 (New): Added pages for Microtech control diagrams and components. Repaginated document and updated TOC. W 8/12 Page: 6- 8: Added in RCS, RDS, RBS nomenclature. Page: 9 (New): Added page for additional coding. Repaginated form and updated TOC.
McQuay International, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 4
Unit Model & Serial Number Nomenclature
Model Number
R P S - 030 B E
ROOFPAK HEAT TYPE UNIT CONFIGURATION A = Natural Gas
P = Heating, Mechanical Cooling E = Electric F = Heating, Future Mechanical Cooling F = Fuel Oil C = Condensing Section Only S = Steam W = Heating, Water Cooling W = Hot Water H = Heating Only B = Blow-through Air Handler D = Draw-through Air Handler
SINGLE ZONE UNIT
Y = None (Cooling Only)
DESIGN VINTAGE
NOMINAL CAPACITY (TONS) CABINET SIZE RPS, RFS, RCS: RBS, RDS, RHS, RWS:
018, 020, 025, 030 ..................................................................................................................................................800
036, 040 ..................................................................................................................................................................802
041, 051, 060, 070 ..................................................................................................................................................804
061, 071, 080 ..........................................................................................................................................................806
081, 090, 100 ..........................................................................................................................................................808
OR
Serial Number
3 7A 12345 01
Engineering Revision
Serial Number
Factory
3= Faribault,MN
Year and Month of Manufacture
Year Month U= 1989 A= Jan. V= 1990 B= Feb. W= 1991 C= Mar. X= 1992 D= Apr. Y= 1993 E= May Z= 1994 F= Jun 5= 1995 G= Jul 6= 1996 H= Aug 7= 1997 J= Sep. 8= 1998 K= Oct. 9= 1999 L= Nov. M= Dec.
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 5
Unit Nomenclature Complete
R*S***B A 27 AL D Y YA Y 1 E104 Y J21F1 1 B S11YY A Y YYYYY 1M YYYY YYYY
Code 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A YYYYYY UUYY A 1 YYYY A A 00
23 24 25 26 27 28 29 30 31
Code 03= Type of Heat
Y= No Heat A= Natural Gas B= Propane (RPS) B= Blank Section (RDS, RBS) E= Electric F= Fuel Oil S= Steam W= Hot Water X=Special
Code 04= Electric Power Supply
12= 208/60/3 29= 230/60/3 28= 380/50/3 27= 460/60/3 37= 575/60/3 44= 415/50/3
Code 05= Starting Option
AL= Across the Line PW= Part Winding Start (Compressors only) PP= Part Winding Start (Compressors & Fan Motors)
Code 06= Compressor Type (RPS, RCS)
D= Discus Y= Reed
Code 06= Electrical Power Supply (RDS, RBS)
Y= None A= SAF 1HP- 20HP B= SAF 25HP- 40HP C= SAF 50HP- 60HP E= SAF & RAF 1HP- 40HP total F= SAF & RAF 45HP- 80HP total G= SAF & RAF 85HP- 125HP total X=Special
Code 07= SA/RA Fan Motor Type
Y= Standard Efficiency H= High Efficiency
Code 08= Capacity Control
Digit 1 (Number of Unloaders Furnished) Y= 1 (018-036) & 0 (040-100) 1= 2 (025-071) & 3 (080-100) 2= 3 (051), 4 (060-071), 5 (080-081), & 6 (090-100) X= Special Digit 2 (Method of Control) A= Compressor from Remote, Unloaders from Pressure Control C= Compressors and Unloaders from Remote, No Pressure Control X= Special
Code 09= Hot Gas Bypass
Y= None 1= Capacity Control Circuit #1 2= Capacity Control Circuits #1 & 2 3= Capacity Control Circuits #1, 2, 3 X= Special
Code 10= Compressor Isolation
Y= None 1= Resilient 2= Spring with Vibration Eliminators on Piping
Code 11= Cooling Specification
YYYY= None AAAA= Section Less Coils E001= Std. Evap Coil (2 Row 018-030, 800) (3 Row 036-100, 802- 806) E003= 3 Row Evap Coil (018-030 Only) E103= 3 Row Evap Coil (10 FPI) E123= 3 Row Evap Coil (12 FPI) E004= 4 Row Evap Coil E083= 3 Row Evap Coil E084= 4 Row Evap Coil (8 FPI) E104= 4 Row Evap Coil (10 FPI) E124= 4 Row Evap Coil (12 FPI) E005= 5 Row Evap Coil (8 FPI) E085= 5 Row Evap Coil (8 FPI, 018-040 Only) E105= 5 Row Evap Coil (10 FPI) E125= 5 Row Evap Coil (12 FPI) D003= 3 Row Dual Staggered Evap Coil (808) D004= 4 Row Dual Staggered Evap Coil (808) D005= 5 Row Dual Staggered Evap Coil (808) D006= 6 Row Dual Staggered Evap Coil (808) Digit 1 (Chilled Water Coil Type) H= 5WH L= 5WL S= 5WS Digit 2 (Fin Series) A= 6 FPI B= 8 FPI C= 10 FPI D= 12 FPI Digit 3 (Rows) 3= 3 Rows 4= 4 Rows 5= 5 Rows 6= 6 Rows Digit 4 (Coil Size) S= Single Coil D= 2 Staggered Coils Digit 1 (Contractor Coil Codes) C= Contractor Coil F= Contractor Coil w/ F & B Digit 2 (Fin Length) S= 73” L= 79” Digit 3 (Filler Piece/Fin Height) Y= None 1= 3” 2= 6” 3= 9” 4= 12” 5= 15’ 6= 18” 7= 21” 8= 24” 9= 27- 51”
Code 12= Optional MicroTech Hardware Y= None M= Phone Modem
Code 13= Supply (SAF) Fan Drive
*****= 5 Digit Drive Code (See Supply Air Drive Code Nomenclature Section.)
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 6
Unit Nomenclature Complete, Continued
Code 14= Air Discharge
Y= None/Full Front B= Bottom G= Bottom w/ Plenum H= Front w/ Plenum 1= Bottom X= Special
Code 15= Air Return
Y= None/Full Back G= Bottom w/ Plenum and/or Economizer H= Back w/ Plenum and/or Economizer J= Outside air Hood K= Outside air Hood B= Bottom F= Back X= Special
Code 16= Heating Specifications
YYYYY= None XXXXX= Special Electric Heat (Multi-Stage) E02Y3= 20KW E21Y3= 210KW E03Y3= 30KW E22Y3= 220KW E04Y3= 40KW E24Y3= 240KW E06Y3= 60KW E27Y3= 270KW E08Y3= 80KW E28Y3= 280KW E09Y3= 90KW E30Y3= 300KW E10Y3= 100KW E32Y3= 320KW E12Y3= 120KW E33Y3= 330KW E14Y3= 140KW E36Y3= 360KW E15Y3= 150KW E40Y3= 400KW E16Y3= 160KW E44Y3= 440KW E18Y3= 180KW E48Y3= 480KW E20Y3= 200KW Gas Furnace Digit 1-3 (BTU Output) 020= 200MBH 079= 800MBH 025= 250MBH 080= 800MBH 032= 320MBH 100= 1000MBH 040= 400MBH 110= 1100MBH 050= 500MBH 140= 1400MBH 064= 640MBH 150= 1500MBH 065= 650MBH 200= 2000MBH Digit 4 (Heat Exchanger Material) A, B, C, D= Stainless Steel Primary, Aluminum Secondary S, T, U, V= Stainless Steel Primary, Stainless Steel Secondary Digit 5 (Burner Type) A= One Stage Gas- Electronic C= Two Stage Gas- Electronic E= Modulating Gas- Electronic G= One Stage Fuel Oil- Cad Cell H= One Stage Fuel Oil- Electronic J= Two Stage Fuel Oil- Cad Cell K= Two Stage Fuel Oil- Electronic Steam Digit 1-3 (Coil) S11= 5JA0601H, OR 8JA0601B S12= 5JA1201H, OR 8JA1201B Digit 4 (2-Way Valve Size) D= 1” H= 2 ½” E=1 ¼” J= 3” F= 1 ½” Y= None G= 2” Digit 5 (Valve Control) Y= None M= Modulating w/ Spring Open
Code 16= Heating Specifications, Continued
Hot Water Digit 1-3 (Coil) W11= 4WH1201H, OR 5WH0901H W22= 4WS1202H, OR 5WS0902C Digit 4 (2-Way Valve Size) D= 1” H= 2 ½” E=1 ¼” J= 3” F= 1 ½” Y= None G= 2” Digit 5 (Valve Control) Y= None M= Modulating w/ Spring Open
Code 17= Filters
Y= None A= 2” Throwaway (Angular Rack) B= 2” Cleanable (Angular Rack) C= D AND/OR E Less Filters (Rack Only) D= 45% OR 65% Eff. Cartridge/Bag Type w/ Prefilters (Flat Rack) E= 95% Eff. Cartridge/Bag Type w/ Prefilters (Flat Rack) F= A AND/OR B Less Filters (Angular Rack) G= 2” 35% Eff. Pleated Throwaway (Angular Rack) X= Special
Code 18= Damper Control
Y= None A= 0-30% OA, Manual Operation B= 0-100% OA, Manual Operation C= 0-100% OA, Remote Rheostat D= 0-100% Economizer Package G= 0-100% Economizer Package w/ RA Smoke Control H= 0-100% Economizer Package w/ RA & SA Smoke Control X= Special
Code 19= Return (RA) Fan Drive
YYYYY= None *****= 5 Digit Drive Code (See Return Air Drive Code Nomenclature section.)
Code 20= Temperature Control Packages
YY= None 20= Honeywell W973 21, 22= Contact Daikin McQuay Parts. 30= Field Supplied Discharge Air Control 31, 36= Honeywell W7100 35= Discharge air w/ NO Controls 1M, 2M, 3M, 4M= MicroTech Control
Code 21= Remote Control Panel (RPS, RWS, RHS)
Digit 1 (System Signal) Y= None 1= Heat Fail 2= Cool Fail 3= 1 AND 2 X= Special Digit 2 (Fan Signal) Y= None 1= Fan On X= Special Digit 3 (Valve Control) Y= None 1= With Filter Switch X= Special Digit 4 (Remote Potentiometer) Y= None 1= With Remote Potentiometer X= Special
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 7
Unit Nomenclature Complete, Continued
Code 21= Heating Specification (RDS)
YYYY= None XXXX= Special S11Y= 5JA0601H S12Y= 5JA1201H W11Y= 5WH0901H W22= 5WS0902C
Code 22= Auxiliary Control Packages (RPS, RWS, RHS)
Digit 1 (Smoke Control) Y= None 1= Shut down Fan(s) AND Close Dampers 2 = Shut down SA Fan, Close Return Dampers, AND Run RA Fan X= Special Digit 2 (Morning Warmup) Y= None 1= Energize one Stage Full Heat, Close OA Dampers, AND Lock Out Cooling X= Special Digit 3 (Freezestat) Y= None 1= Shut Down Fan(s), Close OA Dampers AND Open Valve Full Thru Coil X= Special Digit 4 (Reset) Y= None 1= Reset From Outside air Signal 2= Reset From Space/Return Air Signal (Field Installed) X= Special
Code 22= Heating Specification (RDS)
E001= Std. Evap Coil (2 Row 800) (3 Row 802- 806) E003= 3 Row Evap Coil E004= 4 Row Evap Coil E005= 5 Row Evap Coil D003= 3 Row Dual Staggered Evap Coil (808) D004= 4 Row Dual Staggered Evap Coil (808) D005= 5 Row Dual Staggered Evap Coil (808) D006= 6 Row Dual Staggered Evap Coil (808) Digit 1 (Chilled Water Unit Coil Type) H= 5WH L= 5WL S= 5WS Digit 2 (Fin Series) A= 6 FPI B= 8 FPI C= 10 FPI D= 12 FPI Digit 3 (Rows) 3= 3 Rows 4= 4 Rows 5= 5 Rows 6= 6 Rows Digit 4 (Coil Size) S= Single Coil D= 2 Staggered Coils Digit 1 (Contractor Coil Codes) C= Contractor Coil F= Contractor Coil w/ F & B Digit 2 (Fin Length) S= 73” L= 79”
Code 22= Heating Specification (RDS), Continued Digit 3 (Coil Position) A=5 B= 5 & 6 C= 5 & 7 D= 5- 8 Digit 4 (Filler Piece/Fin Height) 1= 3” 2= 6” 3= 9” 4= 12” 5= 15’ 6= 18” 7= 21” 8= 24” 9= 27- 51”
Code 23= Disconnect Switch
Y= None A= Integral Disconnect Switch (Non-Auto) E= SAF and/or RAF 1HP- 40HP total F= SAF and/or RAF 45HP- 80HP total G= SAF and/or RAF 85HP- 120HP total X= Special
Code 24= Air Flow Control Packages (RPS, RWS, RHS)
Non-MicroTech Control: Code 20= 30, 31 Digit 1 (Type of System) Y= None D= Discharge Damper V= Inlet Vane X= Special Digit 2 (Type of Control) Y= None E= Electronic F= Floating X= Special Digit 3 (Number of Sensors) Y= None 1- 6= Number of included Sensors X= Special Digit 4 (Remote Potentiometer) Y= None M= Unit Mounted X= Special Digit 5 Remote Return) Y= None 1= With Remote Return X= Special Digit 6 (Remote Metering) Y= None 1= With Remote Metering X= Special MicroTech Control: Code 20= 1M, 2M, 3M, 4M Digit 1 (Type of System) Y= None D= Discharge Damper V= Inlet Vane X= Special Digit 2 (Type of Control) Y= None M= MicroTech X= Special Digit 3 (Number of Sensors) Y= None 1= 1 Duct 2= 2 Duct 3= 1 Duct AND 1 Space 4= 1 Space X= Special Digit 4 (Remote Potentiometer) Y= None X= Special
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 8
Unit Nomenclature Complete, Continued
Code 24= Air Flow Control Packages (RPS, RWS, RHS), Cont.
Digit 5 (No Requirement) Y= None X= Special Digit 6 (No Requirement) Y= None X= Special
Code 24= Discharge Dampers (RDS, RBS)
YYYYYY= None D11111= Supply Air Dampers B11111= Supply & Return Air Dampers XXXXXX= Special
Code 25= Approval Listing
Digit 1 (Unit Approval) Y= None C= ETL/Canada OR CSA/MEA E= ETL/MEA L= LA Code U= UL Digit 2 (Burner Approval) Y= None C= ETL-C (0-2000 Feet Altitude) OR CSA D= ETL-C (2000-4500 Feet Altitude) OR CSA U= UL Digit 3 (Burner Approval) Y= None A= FIA F= FM Digit 4 (No Requirement) Y= None
Code 26= Parts Warranty
A= Standard One Year Parts C= Extended One Year Parts/Two Year Total Z=Special
Code 30= Heat Exchanger Warranty
Y= None A= Standard One Year Heat Exchanger R= Extended Nine Year Heat Exchanger/Ten Year Total Z=Special
Code 31= Latest Code Sheet Revision
**= Two Digit Code
Code 27= Packaging
1= Steel Skid D= Open Crate F= Sheathed Crate S= Split Unit Z= Same as 1 except Consolidated Shipment X=Special
Code 28=Miscellaneous
YYYY= None 1111= Oil Circulating Tank: Code 03= F 2005= High Pressure Regulator 0.5 Min. Inlet Pressure 2010= High Pressure Regulator 1.0 Min. Inlet Pressure 2020= High Pressure Regulator 2.0 Min. Inlet Pressure 2030= High Pressure Regulator 3.0 Min. Inlet Pressure 2050= High Pressure Regulator 5.0 Min. Inlet Pressure 2075= High Pressure Regulator 7.5 Min. Inlet Pressure 2100= High Pressure Regulator 10.0 Min. Inlet Pressure XXXX= Special
Code 29= Compressor Warranty
A= Standard One Year Compressor Q= Extended Four Year Compressor/Five Year Total Z=Special
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 9
Model R*S Electrical Legend
Designation Description Standard Location
ACT1 ACTUATOR MOTOR SUPPLY FAN (VANE OR DAMPER) ..................... SUPPLY AIR SECTION
ACT2 ACTUATOR MOTOR RETURN FAN (VANE OR DAMPER) .................... RETURN AIR SECTION
ADI ANALOG TO DIGITAL INTERFACE (MICROTECH) ................................ MAIN CONTROL BOX
AS BLOWER AIR SWITCH ............................................................................. FURNACE SECTION
AUX AUXILIARY ALARM CKTS. FSG............................................................... FURNACE SECTION
BM BURNER BLOWER MOTOR..................................................................... FURNACE SECTION
CS1, 2, 3 SWITCHES, REFRIGERANT CKTS. ........................................................ CONDENSER CONTROL BOX
CP1 CENTRAL PROCESSOR .......................................................................... MAIN CONTROL BOX
DAC1 DISCHARGE AIR CONTROLLER ............................................................. MAIN CONTROL BOX
DAS1 DISCHARGE AIR SATELLITE .................................................................. MAIN CONTROL BOX
DB1 DAUGHTER BOARD (EARLY MICROTECH) ........................................... MAIN CONTROL BOX
DHL DUCT HIGH LIMIT..................................................................................... EVAPORATOR SECTION
DM1 DAMPER MOTOR OUTSIDE AIR ............................................................. DAMPER SECTION
DS1 DISCONNECT SWITCH, MAIN (W/ ELECTRIC HEAT) ............................ ELECTRIC HEAT SECTION
DS1 DISCONNECT SWITCH, MAIN (W/O ELECTRIC HEAT) ......................... MAIN CONTROL BOX
DT1 DISCHARGE AIR TEMPERATURE SENSOR .......................................... DISCHARGE AIR SECTION
EC1 ENTHALPY CONTROL ............................................................................. ECONOMIZER SECTION
EM1 ECONOMIZER MOTOR ............................................................................ ECONOMIZER SECTION
EMS ENERGY MANAGEMENT SYSTEM ......................................................... MAIN CONTROL BOX
EPC ELECTRONIC PRESSURE CONTROL .................................................... MAIN CONTROL BOX
ES1 ELECTRONIC SEQUENCER .................................................................... ELECTRIC HEAT SECTION
FB1,2,3 FUSE BLOCK, COMPRESSOR MOTORS ............................................... CONDENSER CONTROL BOX
FB4,5,6,7,8 FUSE BLOCK, CONDENSER FAN MOTORS .......................................... CONDENSER CONTROL BOX
FB 9,10 FUSE BLOCK, SUPPLY AIR FAN MOTOR .............................................. MAIN CONTROL BOX
FB11,12 FUSE BLOCK, RETURN AIR FAN MOTOR ............................................. MAIN CONTROL BOX
FB13 FUSE BLOCK, CONTROL POWER .......................................................... MAIN CONTROL BOX
FB24,25,26,27 FUSE BLOCK, ELECTRIC HEAT............................................................. ELECTRIC HEAT CONTROL BOX
FD FLAME DETECTOR .................................................................................. FURNACE SECTION
FLC FAN LIMIT CONTROL ............................................................................... FURNACE SECTION
FPS FLOATING PRESSURE SWITCH ............................................................. SUPPLY AIR OUTLET
FSG FLAME SAFEGUARD ............................................................................... FURNACE SECTION
FS1 FREEZESTAT CONTROL ......................................................................... EVAPORATOR SECTION
F1 FUSE, CONTROL CIRCUIT ...................................................................... MAIN CONTROL BOX
F2 FUSE, BURNER MOTOR.......................................................................... MAIN CONTROL BOX
GF1 GROUND FAULT INTERRUPTER ............................................................ MAIN CONTROL BOX
GRD GROUND ................................................................................................... MAIN CONTROL BOX
GV1 PILOT GAS VALVE .................................................................................. FURNACE SECTION`
GV2 MAIN GAS VALVE.................................................................................... FURNACE SECTION
HL1,2,3,4,5,6,7,8,9,10,11,12 ELECTRIC HEATER LIMITS ..................................................................... ELECTRIC HEAT CONTROL BOX
HL13,14,15,16 LINEAR LIMIT, ELECTRIC HEAT ............................................................. ELECTRIC HEAT CONTROL BOX
HP HIGH PRESSURE CONTROL .................................................................. PRESSURE CONTROL BOX CONDENSER
HP4 HIGH PRESSURE SWITCH ...................................................................... FURNACE SECTION
HS HEATING SWITCH, ELECTRIC ................................................................ MAIN CONTROL BOX
HTR1,2,3 CRANKCASE HEATER ............................................................................. ON COMPRESSORS
IT IGNITION TRANSFORMER ...................................................................... FURNACE SECTION
LP LOW PRESSURE SWITCH....................................................................... FURNACE SECTION
LP4 LOW PRESSURE SWITCH....................................................................... FURNACE SECTION
LT1 LIGHT DUCT HI-LIMIT .............................................................................. MAIN CONTROL BOX
LT2 FURNACE ON LIGHT ............................................................................... FURNACE SECTION
LT3 PILOT GAS VALVE ON LIGHT ................................................................. FURNACE SECTION
LT4 MAIN GAS VALVE ON LIGHT................................................................... FURNACE SECTION
MCB1 MICROPROCESSOR CONTROL BOARD (MICROTECH) ...................... MAIN CONTROL BOX
MJ MECHANICAL JUMPER ........................................................................... TERMINAL BLOCKS
MP COMPRESSOR MOTOR PROTECTOR ................................................... COMPRESSOR CONTROL BOX
M1,2,3,4,5,6,7 CONTACTORS, COMPRESSOR.............................................................. CONDENSER CONTROL BOX
M9,10,11,12,13,14,15,16,17,19 CONTACTORS, CONDENSER FANS ...................................................... CONDENSER CONTROL BOX
M20, 21 CONTACTORS, SUPPLY FAN MOTOR ................................................... MAIN CONTROL BOX
M22,23 CONTACTORS, RETURN FAN MOTOR .................................................. MAIN CONTROL BOX
M24,25,26,27 CONTACTOR, ELECTRIC HEAT POWER ............................................... ELECTRIC HEAT CONTROL BOX
M28 CONTACTOR, BURNER MOTOR ............................................................ FURNACE SECTION
NB NEUTRAL BLOCK ..................................................................................... CONTROL BOX
NSB NIGHT SETBACK ...................................................................................... MAIN CONTROL BOX
OA OUTSIDE AIR POTENTIOMETER ............................................................ MAIN CONTROL BOX
OBA, B, B OUTPUT BOARDS (MICROTECH) ........................................................... MAIN CONTROL BOX
OL1,2 OVERLOAD SUPPLY FAN MOTOR ......................................................... MAIN CONTROL BOX
OL3,4 OVERLOAD RETURN FAN MOTOR ........................................................ MAIN CONTROL BOX
OP OIL PRESSURE CONTROL...................................................................... PRESSURE CONTROL BOX CONDENSER
PC1,2 PRESSURE CONTROL UNLOADERS ..................................................... PRESSURE CONTROL BOX CONDENSER
PC3 CLOGGED FILTER INDICATOR............................................................... FILTER SECTION
PC4 AIRFLOW SWITCH ................................................................................... COIL SECTION
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 10
Model R*S Electrical Legend, Continued
Designation Description Standard Location
PCB PRINTED CIRCUIT BOARD...................................................................... SUPPLY AIR OUTLET
POT1,2,3 POTENTIOMETER COMPRESSOR LOCKOUT (0-8 MIN.) ..................... CONDENSER CONTROL BOX
PR PARALLELED RELAY (ACT 2) ................................................................. RETURN AIR SECTION
PS1,2,3 PUMPDOWN SWITCHES ......................................................................... CONDENSER CONTROL BOX
PTC1 PROPORTIONAL TEMP. CONTROL ECONOMIZER .............................. ECONOMIZER SECTION
REC RECEPTACLE ........................................................................................... MAIN CONTROL BOX
R1,2,3 COMPRESSOR LOCKOUT RELAYS ....................................................... CONDENSER CONTROL BOX
R5,6,7,9,10,11 UNLOADER CONTROL RELAYS ............................................................. CONDENSER CONTROL BOX
R14 HIGH STAGE HEAT RELAY ..................................................................... HEAT SECTION
R16 SUPPLY FAN RELAY................................................................................ MAIN CONTROL BOX
R17 ECONOMIZER RELAY.............................................................................. MAIN CONTROL BOX
R18,19,43 COOL RELAYS ......................................................................................... MAIN CONTROL BOX
R20,21,27 HEAT RELAYS .......................................................................................... MAIN CONTROL BOX
R22 COOLING INTERLOCK, SUPPLY FAN .................................................... MAIN CONTROL BOX
R23 HEATING INTERLOCK, SUPPLY FAN ..................................................... MAIN CONTROL BOX
R24,25,44 COOL ALARM RELAYS ............................................................................ MAIN CONTROL BOX
R26 NIGHT SETBACK RELAY ......................................................................... MAIN CONTROL BOX
R28,29,30,31 ELECTRIC HEAT RELAY.......................................................................... HEAT SECTION
R32,33,34,35 HEAT RECLAIM RELAYS ......................................................................... MAIN CONTROL BOX
R36,37 SMOKE DETECTOR RELAY .................................................................... MAIN CONTROL BOX
R38,39 HUMIDISTAT RELAYS.............................................................................. MAIN CONTROL BOX
R41 DUCT HI-LIMIT RELAY ............................................................................. MAIN CONTROL BOX
R42 FLOATING PRESSURE CONT. RELAY ................................................... MAIN CONTROL BOX
R45,46 HEAT FAIL ALARM RELAYS (OIL) ........................................................... FURNACE SECTION
R51,52,53 COMPRESSOR INTERLOCK RELAYS .................................................... MAIN CONTROL BOX
R54 WATER MODE CYCLE RELAY ................................................................ MAIN CONTROL BOX
R55 WATER MODE CYCLE RELAY ................................................................ CONDENSER CONTROL BOX
R56 WATER CONDENSER FREEZE RELAY .................................................. MAIN CONTROL BOX
R60-70 SPECIALS ................................................................................................. MAIN CONTROL BOX
SB1, 2 STAGING BOARD (MICROTECH) ............................................................ MAIN CONTROL BOX
SD1 SMOKE DETECTOR, RETURN AIR ......................................................... RETURN AIR SECTION
SD2 SMOKE DETECTOR, SUPPLY AIR .......................................................... SUPPLY AIR SECTION
SL1 SOLENOID DOOR LOCK.......................................................................... CONDENSER CONTROL BOX
SL1 SOLENOID DOOR LOCK.......................................................................... MAIN CONTROL BOX
SPS1,2,3,4,5,6 STATIC PRESSURE SENSORS............................................................... SUPPLY AIR OUTLET
SR1,2,3,4 SEQUENCER RELAYS, ELECTRIC HEAT .............................................. ELECTRIC HEAT SECTION
SS1 SATELLITE SEQUENCER ........................................................................ MAIN CONTROL BOX
SV1,2,5 SOLENOID VALVES, LIQUID LINE .......................................................... CONDENSER SECTION
SV3,4,6 SOLENOID VALVES, HOT GAS BYPASS................................................ CONDENSER SECTION
SV7,8,9 SOLENOID VALVES, WATER CONDENSER .......................................... CONDENSER SECTION
SV10,11,12 SOLENOID VALVES, AIR CONDENSER ................................................. CONDENSER SECTION
S1 SYSTEM SWITCH ..................................................................................... MAIN CONTROL BOX
S2 FURNACE TERMINAL BLOCK ................................................................. MAIN CONTROL BOX
TB1 POWER TERMINAL BLOCK ..................................................................... MAIN CONTROL BOX
TB2 TERMINAL BLOCK, 24V, CUSTOMER .................................................... MAIN CONTROL BOX
TB4,5 TERMINAL BLOCK, CONDENSER .......................................................... CONDENSER CONTROL BOX
TB6 TERMINAL BLOCK, HEATING ................................................................. MAIN CONTROL BOX
TB7,8 TERMINAL BLOCK, CONDENSER & MAIN CONTROL .......................... MAIN CONTROL BOX
TB9 TERMINAL BLOCK, 24V, FACTORY ........................................................ MAIN CONTROL BOX
TB10 TERMINAL BLOCK, VANE OR DAMPER CONTROL .............................. MAIN CONTROL BOX
TB11,12,13 TERMINAL BLOCK, ELECTRIC HEAT POWER ...................................... ELECTRIC HEAT SECTION
TB14 TERMINAL BLOCK, BURNER .................................................................. FURNACE SECTION
TC1,2,3, FANTROL THERMOSTATS ...................................................................... CONDENSER CONTROL BOX
TC4 FIRESTAT, RETURN AIR ......................................................................... ECONOMIZER SECTION
TC5 FIRESTAT, SUPPLY AIR .......................................................................... MAIN CONTROL BOX
TC6 CHANGEOVER STAT, COOLING, SUMMER & WINTER ........................ MAIN CONTROL BOX
TC8 WATER COND. FREEZESTAT ................................................................. MAIN CONTROL BOX
TC10 MORNING WARMUP ................................................................................ FILTER SECTION
TD1,2,3 TIME DELAY, COMPRESSOR LOCKOUT (0-8 MINUTES) .................... CONDENSER CONTROL BOX
TD5,6,7 TIME DELAY, PART WINDING COMPRESSOR ..................................... CONDENSER CONTROL BOX
TD8 TIME DELAY, PART WINDING, SUPPLY AIR ......................................... MAIN CONTROL BOX
TD9 TIME DELAY, PART WINDING, RETURN AIR ........................................ MAIN CONTROL BOX
T10 TIME DELAY, OIL VALVE ......................................................................... FURNACE SECTION
T12,13,14 TIME DELAY, WATER CONDENSER ..................................................... CONDENSER CONTROLBOX
T1 MAIN CONTROL TRANSFORMER .......................................................... MAIN CONTROL BOX
T2 24V CONTROL TRANSFORMER ............................................................. MAIN CONTROL BOX
T3 ECONOMIZER TRANSFORMER .............................................................. MAIN CONTROL BOX
T4,5 ELECTRIC HEAT CONTROL TRANSFORMER ....................................... ELECTRIC HEAT SECTION
T6 TRANSFORMER, VANE OR DAMPER CONTROL ................................. MAIN CONTROL BOX
U1,2 UNLOADERS ............................................................................................ COMPRESSOR
VM1 VALVE MOTOR, HEATING ....................................................................... HEAT SECTION
VM2 VALVE MOTOR, COOLING ...................................................................... COOLING SECTION
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 11
Control Box Component Location Diagram
Upper Main Control Panel
Electric Heat Control Panel
Lower Main Control Panel
Condenser Control Box
018B, 020B, 025B, 030B 061B, 071B, 080B, 081B, 090B, 100B
Compressor Control Box
036B thru 100B
Condenser Control Box
036B, 040B, 041B, 051B 060B, 070B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 12
Condenser Section
Condenser Control Box Diagrams
NOTE: See Control Box Component Location diagram for reference
Condenser Control Box - Sizes 018B, 020B, 025B, 030B
FB6
FB4
FB1
TD
1
T B
R1
4
R 5
HP1
LP1
M9
M11
M10
M1
NB
PC2
M5
Condenser Control Box - Sizes 036B, 040B, 041B, 051B, 060B, 070B
FB4 FB5
FB1
TD
5
FB2
TD
FB6
M13
M11
M9
6
TC1
TC2
TD5
OP1
TD
T B 4
1
TD
2
R6 R2
M1 M5
M2
M6
M10
M12
M14
R5
R9
R10
R1
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 13
Condenser Section
Condenser Control Box Diagram
NOTE: See Control Box Component Location diagram for reference
Condenser Control Box - 061B, 071B, 080B, 081B, 090B, 100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 14
Condenser Section
Compressor Contactor Components
Model Number - Pieces Per Unit
Schematic
Symbol *
Contactor, Compressor
M1
M2
M3
M5
M6
M7
*NOTE: Schematic symbols appear on wiring diagram and components have been marked with schematic symbol during unit manufacture.
Contactor Rating
40 Amp w/ Aux. Contact 027514403 1
60 Amp w/ Aux. Contact 027514405 1 1 1
75 Amp w/ Aux. Contact 027514406 1 1 1 1 1 1 1 1
90 Amp w/ Aux. Contact 027514407 1 1 1 1
40 Amp w/ Aux. Contact 027514403 1
60 Amp w/ Aux. Contact 027514405 1 1 1
75 Amp w/ Aux. Contact 027514406 1 1 1 1 1 1 1 1 1 1 1
25 Amp w/ Aux. Contact 027514401 1 1
30 Amp w/ Aux. Contact 027514402 1
40 Amp w/ Aux. Contact 027514403 1
60 Amp w/ Aux. Contact 027514405 1 1 1 1
75 Amp w/ Aux. Contact 027514406 1 1 1 1 1 1 1 1 1 1 1
60 Amp w/ Aux. Contact 027514405 1 1 1
75 Amp w/ Aux. Contact 027514406 1 1 1 1
90 Amp w/ Aux. Contact 027514407 1 1 1 1
60 Amp w/ Aux. Contact 027514405 1 1 1
75 Amp w/ Aux. Contact 027514406 1 1 1 1 1 1 1 1
60 Amp w/ Aux. Contact 027514405 1 1
75 Amp w/ Aux. Contact 027514406 1 1
40 Amp w/o Aux.Contact 027514103 1
60 Amp w/o Aux.Contact 027514105 1 1 1
75 Amp w/o Aux.Contact 027514106 1 1 1 1 1 1 1 1
90 Amp w/o Aux.Contact 027514107 1 1 1 1
40 Amp w/o Aux.Contact 027514103 1
60 Amp w/o Aux.Contact 027514105 1 1 1
75 Amp w/o Aux.Contact 027514106 1 1 1 1 1 1 1 1 1 1 1 1
60 Amp w/o Aux.Contact 027514105 1 1 1
75 Amp w/o Aux.Contact 027514106 1 1 1 1 1
90 Amp w/o Aux.Contact 027514107 1 1 1
60 Amp w/o Aux.Contact 027514105 1 1 1
75 Amp w/o Aux.Contact 027514106 1 1 1 1 1 1 1 1
60 Amp w/o Aux.Contact 027514105 1 1
75 Amp w/o Aux.Contact 027514106 1 1
Part Description
Compressor
Voltage
208V
230V
460V
208V
230/460V
208/230/460V
208V
230V
208V
230V
208/230V
Part
Number
018B
020B
025B
030B
036B
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 15
Condenser Section
Condenser Fan Motor Contactor Components
Model Number - Pieces Per Unit
Schematic
Symbol *
Contactor, Condenser Fan Motor
M9 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
M10 1 1 1 1 1 1 1 1 1 1 1 1 1 1
M11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
M12 1 1 1 1 1 1 1 1 1 1 1 1
M13 1 1 1 1 1 1 1 1 1
M14 1 1 1 1 1 1 1 1
M15 1 1 1 1
M17 1 1 1 1
M19 1 1
*NOTE: Schematic symbols appear on wiring diagram and components have been marked with schematic symbol during unit manufacture.
3 Amp with Adapter Plate 041769601
Part
Description
Part
Number
018B
020B
025B
030B
036B
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 16
Condenser Section
Miscellaneous Components
Model Number - Pieces Per Unit
Description
Schematic
Symbol *
Fuseblock, Compressor Note: All fuseblocks hold 3 fuses
100A @ 250V 208/230V 023780213 1 1 1 1
200A @ 250V 208/230V 023780218 1 1 1 1 1 1 1 1 1 1 1 1
FB1
60A @ 600V 380/460V 023780210 1 1 1 1
100A @ 600V 380/460V 023780212 1 1 1 1 1 1 1 1 1 1 1 1
100A @ 250V 208/230V 023780213 1 1 1
200A @ 250V 208/230V 023780218 1 1 1 1 1 1 1 1
FB2
60A @ 600V 380/460V 023780210 1 1 1
100A @ 600A 380/460V 023780212 1 1 1 1 1 1 1 1
100A @ 250V 208/230V 023780213 1 1
200A @ 250A 208/230V 023780218 1 1
FB3
60A @ 600V 380/460V 023780210 1 1
100A @ 600A 380/460V 023780212 1 1
Fuseblock, Condenser Fan Motor Note: All fuseblocks hold 3 fuses
FB4 30A @ 250V 208/230V 023780204 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FB4 30A @ 600V 380/460V 023780205 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FB5 30A @ 250V 208/230V 023780204 1 1 1 1 1 1 1 1 1 1 1 1
FB5 30A @ 600V 380/460V 023780205 1 1 1 1 1 1 1 1 1 1 1 1
FB6 30A @ 250V 208/230V 023780204 1 1 1 1 1 1 1 1 1 1 1
FB6 30A @ 600V 380/460V 023780205 1 1 1 1 1 1
FB7 30A @ 250V 208/230V 023780204 1 1 1 1
FB8 30A @ 250V 208/230V 023780204 1 1
Terminal Block
TB4 14 Pole 015998114 1 1 1 1 1
TB4 24 Pole 015998124 1 1 1 1 1 1 1 1 1 1 1
TB5 14 Pole 015998114 1 1 1 1
NB Neutral Bar 037530800 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Potentiometer
POT1 3 meg ohm, 0-8 min. 066401601 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
POT2 3 meg ohm, 0-8 min. 066401601 1 1 1 1 1 1 1 1 1 1 1
POT3 3 meg ohm, 0-8 min. 066401601 1 1 1 1
Pumpdown Switch
PS1 Toggle, SPST, 6 Amp 001355000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PS2 Toggle, SPST, 6 Amp 001355000 1 1 1 1 1 1 1 1 1 1 1
PS3 Toggle, SPST, 6 Amp 001355000 1 1 1 1
Fuseblock
Rating
Voltage
Part
Number
018B
020B
025B
030B
036B
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 17
Condenser Section
Miscellaneous Components
Model Number - Pieces Per Unit
Schematic
Symbol *
Relay, Unloader
R1 DPDT, 120V AC Coil 019643000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
R2,R5,R6 DPDT, 120V AC Coil 019643000 1 1 1 1 1 1 1 1 1 1 1
R9 DPDT, 120V AC Coil 019643000 1 1 1 1 1 1 1 1 1
R10 DPDT, 120V AC Coil 019643000 1 1 1 1 1 1 1 1
R3,R7,R11 DPDT, 120V AC Coil 019643000 1 1 1 1
Terminal Block
TB4 14 Pole 015998114 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TB5 14 Pole 015998114 1 1 1 1
Fantrol Thermostat
TC1 65-80oF, 120 VAC 027679700 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TC2 65-80oF, 120 VAC 027679700 1 1 1 1 1 1 1 1 1 1 1
TC3 65-80oF, 120 VAC 027679700 1 1 1 1
Time Delay Relay
TD1 0-8 Min 028210102 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TD2 0-8 Min 028210102 1 1 1 1 1 1 1 1 1 1 1
TD3 0-8 Min 028210102 1 1 1 1
TD5 Compressor, Part Winding Start 028210101 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TD6 Compressor, Part Winding Start 028210101 1 1 1 1 1 1 1 1 1 1 1
TD7 Compressor, Part Winding Start 028210101 1 1 1 1
Control Switch
CS1 Toggle, SPST, 6 Amp 001355000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
CS2 Toggle, SPST, 6 Amp 001355000 1 1 1 1 1 1 1 1 1 1 1
CS3 Toggle, SPST, 6 Amp 001355000 1 1 1 1
Part
Description
Part
Number
018B
020B
025B
030B
036B
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
100B
* NOTE: Schematic symbols appear on unit wiring diagrams and components have been marked with schematic symbol during
unit manufacture.
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 18
Condenser Section
Compressor Pressure Controls
Compressor Control Box - Pressure Controls
NOTE: This diagram shows sizes 036B - 100B. Refer to Condenser Control Box Diagram for sizes 018B-030B.
Model Number - Pieces Per Unit
Schematic
Symbol *
HP Pressure Control, High 047932301 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3
LP Pressure Control, Low 047932302 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3
OP Pressure Control, Oil 001354900 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3
PC1, PC2 Unloader (Option) 020321700
- Push to Reset Grommet 029956300
*NOTE:
Schematic symbols appear on wiring diagram and components have been marked with schematic symbol during unit manufacture.
Part
Description
Part
Number
018B
020B
025B
030B
036B
040B
041B
051B
060B
Quantites may vary
Quantites may vary
070B
061B
071B
080B
081B
090B
100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 19
Condenser Section
Fan Assembly
Model Number - Pieces Per Unit
Ref.
Bubble
A Fan Guard 047359201 2 2 3 3 4 4 4 5 6 6 6 6 8 8 9 9
B Motor Mount (2 pieces req’d each mount) 037867400 4 4 6 6 8 8 8 10 12 12 12 12 16 16 18 18
C Fan Blade 033259000 2 2 3 3 4 4 4 5 6 6 6 6 8 8 9 9
D Rain Slinger 027471200 2 2 3 3 4 4 4 5 6 6 6 6 8 8 9 9
E Motor, 1.5 hp, 3 ph, 200/230V 029225200 2 2 3 3 4 4 4 5 6 6 6 6 8 8 9 9
E Motor, 1.5 hp, 3 ph, 460/60/3V 029225100 2 2 3 3 4 4 4 5 6 6 6 6 8 8 9 9
E Motor, 1.5 hp, 3 ph, 575/60/3V 046744200 2 2 3 3 4 4 4 5 6 6 6 6 8 8 9 9
F Top Panel Painted Assembly 038163301 2 2 3 3 4 4 4 5 6 6 6 6 8 8 9 9
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 20
Description
Part
Number
018B
020B
025B
030B
036B
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
100B
Refrigerant Piping
Legend
A ......... COMPRESSOR
B ......... DISCHARGE LINE
C ......... CONDENSER COIL
D ......... EVAPORATOR COIL
E ......... RECEIVER VALVE,
MANUAL SHUT-OFF
F ......... FILTER-DRIER
G ......... LIQUID LINE SOLENOID VALVE
H ......... SIGHTGLASS
I .......... LIQUID LINE
J .......... SUCTION LINE
K ......... THERMAL EXPANSION VALVE
L ......... DISTRIBUTOR
M ........ HOT GAS BYPASS SOLENOID VALVE (OPT.)
N ......... HOT GAS BYPASS LINES (OPTIONAL)
O ......... HOT GAS BYPASS VALVE (OPTIONAL)
P ......... HIGH PRESSURE RELIEF VALVE
P
Model Number - Pieces Per Unit
Ref.
Description
Letter
EXPANSION VALVES, SPORLAN
Part
Number
018B
020B
025B
030B
036B
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
40 Ton 024029501 1 2 2 2
30 Ton 024029605 1 1 1 2 2 2 2 2
K
20 Ton 024029601 1 1 2 2 1 1 1 1 1
8 Ton 030389000 1 1 1
SOLENOID VALVES, LIQUID LINE
G Sporlan - 39 Ton 031007404 1 1 1 1 2 2 2 2 2 2 3 3
G Sporlan - 25 Ton 025327500 1 1 2 2 1 1 1
SOLENOID VALVE, HOT GAS BYPASS
M Sporlan - 25 Ton (Max. Qty/Unit) 025327500 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3
PRESSURE VALVE, HOT GAS BYPASS
O Valve with Remote Bulb (Max. Qty/Unit) 027010700 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3
RECEIVER VALVE
E Shutoff, King Valve 001360000 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3
FILTER DRIER, SEALED CORE
F Sporlan 030193300 1 1 1 1 2 2 2 2 2 2 3 3
F Sporlan 025938900 1 1 2 2 1 1 1
P Relief Valve, High Pressure 022545100 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3
SIGHTGLASS
H Body 025329600 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3
H Cap 022427700 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3
100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 21
Compressor Model Information
Compressor 018B 020B 025B 030B 036B 040B 041B 051B 060B 061B 070B 071B 080B 081B 090B 100B
WITHOUT UNLOADERS
Circuit 1 IV IV VIII VIII VIII XI or XI or VIII VIII VIII XI or
XIII XIII XIII
Circuit 2 IV IV IV VIII VIII XI or XI or VIII VIII VIII XI or
XIII XIII XIII
Circuit 3 IV IV VIII VIII
WITH SINGLE UNLOADER Additional bank of unloading available with kits on next page.
Circuit 1 I or III or VI or IX or XII or III III IX IX IX XII, XII, IX IX IX XII,
II V VII X XIV XIV, XIV, XIV,
XV XV XV
Circuit 2 III III III IX IX XII, XII, IX IX IX XII,
XIV, XIV, XIV,
XV XV XV
Circuit 3 III III IX IX
Not Applicable
Not Applicable
McQuay
Refer to Chart Above
I 20 208-230/460V** 64/32 027398400
II 20 460V 32 031784900
III 25 208-230/460V** 76/38 023576700
IV 25 208-230/460V** 76/38 023576600
V 25 460V 38 031785100
VI*** 30 208-230/460V** 98/49 027398600
VII*** 30 460V 49 031785200
VIII 35 208-230/460V** 116/58 023576900
IX*** 35 208-230/460V** 116/58 023577000
X*** 35 460V 58 031309900
XI 40 208V 147 031776900
XII*** 40 208V 147 031777000
XIII 40 230/460V** 138/69 030178200
XIV*** 40 230/460V** 138/69 030178300
XV*** 40 460V 69 032923500
**PW start available on 208 or 230V only. ***Additional bank of unloading available with kits on next page.
HP
Voltage
Amps
Part
Number
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 22
Miscellaneous Compressor Components
Compressor Part Qty.
Description Horsepower Number Per
Compr.
UNLOADER KIT, Includes 115V Coil 25, 30, 35 025633500 1
40 030178500 1
MOTOR PROTECTOR (See note below)
Post-1981 Units: Copeland 071-0424-01 or All 044691500 1
Texas Instruments 15AA1600B
Pre-1980 Units: Copeland 071-0398-0 -or- 25, 35, 40 hp / all voltages -or- 030734400 1
Robertshaw MP23-1023 10, 20, 30 hp, 460V, PW
Pre-1980 Units: Copeland 071-0376-02 10, 20, 30 hp except 460V, PW 027398700 1
CRANKCASE HEATER, 120 volt 20, 25, 30, 35 020568100 1
40 030178400 1
VIBRATION MOUNTING PAD WITH STEEL PLATE All 023204900 4
VIBRATION MOUNTING SPRING KIT (4 SPRINGS) 20 001402900 1
25,30 001403600 1
35 019439200 1
40 034895100 1
VIBRATION ELIMINATOR, DISCHARGE LINE 20, 25 020001710 1
30, 35, 40 020001711 1
VIBRATION ELIMINATOR, SUCTION LINE 20, 25 020001712 1
30, 35, 40 020001713 1
NOTE: When ordering motor protectors for compressors in units built between January 1980 and December 1981 or if you are unsure of unit manufacture date, please refer to vendor and model number of motor protector taken from nameplate on protector device.
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 23
Condenser Coil Orientation
018B-030B 036B-040B 041B-071B 080B-100B
Coils
Condensing Coils
RPS/RFS Model Number - Pieces Per Unit
Ref.
Letter
A 3 CZ 1602 - 42.50 x 90.00 033498600 1 1
A 3 CZ 1203 - 42.50 x 90.00 033499200 1 1
B 3 CZ 1602 - 25.00 x 90.00 033498500 1 1
B 3 CZ 1203 - 25.00 x 90.00 033499100 1 1
C 3 CZ 1602 - 25.00 x 90.00 032007300 1 1
D 3 CZ 1602 - 25.00 x 90.00 032008200 1
D 3 CZ 1602 - 42.50 x 90.00 032007200 1
E 3 CZ 1602 - 25.00 x 90.00 032008300 1
E 3 CZ 1602 - 42.50 x 90.00 032007100 1
F 3 CZ 1602 - 25.00 x 90.00 032007400 1 1
G 3 CZ 1602 - 42.50 x 90.00 030158300 1
G 3 CZ 1602 - 42.50 x 90.00 030158200 1 1 1
G 3 CZ 1203 - 42.50 x 90.00 030156800 1 1
H 3 CZ 1602 - 25.00 x 90.00 030158000 1
H 3 CZ 1602 - 42.50 x 90.00 030158100 1 1 1
H 3 CZ 1203 - 42.50 x 90.00 030156700 1 1
I 3 CZ 1602 - 25.00 x 90.00 030157900 1 1
I 3 CZ 1602 - 42.50 x 90.00 030158600 1 1
I 3 CZ 1203 - 42.50 x 90.00 030156900 1 1
J 3 CZ 1602 - 42.50 x 90.00 030158400 1 1
J 3 CZ 1602 - 42.50 x 90.00 030158500 1 1
J 3 CZ 1203 - 42.50 x 90.00 030157000 1 1
K 3 CZ 1602 - 42.50 x 90.00 030158200 1 1 1
K 3 CZ 1203 - 42.50 x 90.00 030156800 1
L 3 CZ 1602 - 42.50 x 90.00 030158100 1 1 1
L 3 CZ 1203 - 42.50 x 90.00 030156700 1
M 3 CZ 1602 - 42.50 x 90.00 030158600 1 1 1 1
N 3 CZ 1602 - 42.50 x 90.00 030158500 1 1 1 1
O 3 CZ 1602 - 42.50 x 90.00 030158600 1 1 1
O 3 CZ 1203 - 42.50 x 90.00 030156900 1
P 3 CZ 1602 - 42.50 x 90.00 030158500 1 1 1
P 3 CZ 1203 - 42.50 x 90.00 030157000 1
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 24
Part Description
Part
Number
018B
020B
025B
030B
036B
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
100B
Coils
Direct Expansion Evaporator Coils
Single Draw-through Evaporator Coil / Unit Sizes 018B-030B, 82.00”
Single Draw-through Evaporator Coil
SINGLE DRAW-THROUGH
EVAPORATOR COIL
AIR FLOW
Model Number - Pieces Per Unit
Part Description
5 EZ 1202 - 33.00 x 82.00 2 Row (Before 11/92) 033228600 1 1
5 EZ 0803 - 33.00 x 82.00 3 Row (Before 11/92) 033228500 1 1
5 EZ 0804 - 33.00 x 82.00 4 Row (Before 11/92) 033228400 1 1
5 EZ 0805 - 33.00 x 82.00 5 Row (Before 11/92) 033228300 1 1
5 EZ 0803 - 33.00 x 82.00 3 Row* 058394301 1 1
5 EZ 1003 - 33.00 x 82.00 3 Row* 058394302 1 1
5 EZ 1203 - 33.00 x 82.00 3 Row* 058394303 1 1
5 EZ 0804 - 33.00 x 82.00 4 Row* 058394304 1 1
5 EZ 1004 - 33.00 x 82.00 4 Row* 058394305 1 1
5 EZ 1204 - 33.00 x 82.00 4 Row* 058394306 1 1
5 EZ 0805 - 33.00 x 82.00 5 Row* 058394307 1 1
5 EZ 1005 - 33.00 x 82.00 5 Row* 058394308 1 1
5 EZ 1205 - 33.00 x 82.00 5 Row* 058394309 1 1
5 EZ 1202 - 48.00 x 82.00 2 Row (Before 11/92) 033454700 1 1
5 EZ 0803 - 48.00 x 82.00 3 Row (Before 11/92) 033454800 1 1
5 EZ 0804 - 48.00 x 82.00 4 Row (Before 11/92) 033454900 1 1
5 EZ 0805 - 48.00 x 82.00 5 Row (Before 11/92) 033455000 1 1
5 EZ 0803 - 48.00 x 82.00 3 Row* 058394311 1 1
5 EZ 1003 - 48.00 x 82.00 3 Row* 058394312 1 1
5 EZ 1203 - 48.00 x 82.00 3 Row* 058394313 1 1
5 EZ 0804 - 48.00 x 82.00 4 Row* 058394314 1 1
5 EZ 1004 - 48.00 x 82.00 4 Row* 058394315 1 1
5 EZ 1204 - 48.00 x 82.00 4 Row* 058394316 1 1
5 EZ 0805 - 48.00 x 82.00 5 Row* 058394317 1 1
5 EZ 1005 - 48.00 x 82.00 5 Row* 058394318 1 1
5 EZ 1205 - 48.00 x 82.00 5 Row* 058394319 1 1
* Used with sloped drain pan, beginning approx. 11/92.
Part
Number
018B
020B
025B
030B
SUPPLY AIR FAN
036B
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 25
Coils
Direct Expansion Evaporator Coils
Single Blow-through Evaporator Coil / Unit Sizes 036B-040B / 82.00”
Single Blow-through Evaporator Coil
SUPPLY AIR FAN
Part Description
Single Blow-through Evaporator Coil (Fig. 8B)
5 EZ 0803 - 48.00 x 82.00 3 Row (Before 11/92) 037268200 1
5 EZ 0804 - 48.00 x 82.00 4 Row (Before 11/92) 037268300 1
5 EZ 0805 - 48.00 x 82.00 5 Row (Before 11/92) 037268400 1
5 EZ 0803 - 48.00 x 82.00 3 Row* 058394321 1
5 EZ 1003 - 48.00 x 82.00 3 Row* 058394322 1
5 EZ 1203 - 48.00 x 82.00 3 Row* 058394323 1
5 EZ 0804 - 48.00 x 82.00 4 Row* 058394324 1
5 EZ 1004 - 48.00 x 82.00 4 Row* 058394325 1
5 EZ 1204 - 48.00 x 82.00 4 Row* 058394326 1
5 EZ 0805 - 48.00 x 82.00 5 Row* 058394327 1
5 EZ 1005 - 48.00 x 82.00 5 Row* 058394328 1
5 EZ 1205 - 48.00 x 82.00 5 Row* 058394329 1
5 EZ 0803 - 48.00 x 82.00 3 Row (Before 11/92) 031561200 1
5 EZ 0804 - 48.00 x 82.00 4 Row (Before 11/92) 031561400 1
5 EZ 0805 - 48.00 x 82.00 5 Row (Before 11/92) 031561600 1
5 EZ 0803 - 48.00 x 82.00 3 Row* 058394331 1
5 EZ 1003 - 48.00 x 82.00 3 Row* 058394332 1
5 EZ 1203 - 48.00 x 82.00 3 Row* 058394333 1
5 EZ 0804 - 48.00 x 82.00 4 Row* 058394334 1
5 EZ 1004 - 48.00 x 82.00 4 Row* 058394335 1
5 EZ 1204 - 48.00 x 82.00 4 Row* 058394336 1
5 EZ 0805 - 48.00 x 82.00 5 Row* 058394337 1
5 EZ 1005 - 48.00 x 82.00 5 Row* 058394338 1
5 EZ 1205 - 48.00 x 82.00 5 Row* 058394339 1
* Used with sloped drain pans, beginning approx. 11/92.
AIR FLOW
Part
Number
018B
020B
SINGLE BLOW-THROUGH EVAPORATOR COIL
Model Number - Pieces Per Unit
025B
030B
036B
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 26
Coils
Direct Expansion Evaporator Coils
Single Blow-through Evaporator Coil / Unit Sizes 041B-100B / 82.00’’
Model Number - Pieces Per Unit
Part
Number
018B
020B
025B
030B
036B
040B
041B
051B
060B
070B
061B
Part Description
Single Blow-through Evap. Coil, (Fig. 8B), Cont’d.
5 EZ 0803 - 54.00 x 82.00 3 Row 031484200 1
5 EZ 0804 - 54.00 x 82.00 4 Row 031484400 1
5 EZ 0805 - 54.00 x 82.00 5 Row 031484700 1
5 EZ 0803 - 66.00 x 82.00 3 Row 031484100 1
5 EZ 0804 - 66.00 x 82.00 4 Row 031484500 1
5 EZ 0805 - 66.00 x 82.00 5 Row 031484600 1
5 EZ 0803 - 66.00 x 82.00 3 Row 031290100 1 1
5 EZ 0804 - 66.00 x 82.00 4 Row 031484300 1 1
5 EZ 0805 - 66.00 x 82.00 5 Row 047110500 1 1
5 EZ 0803 - 90.00 x 82.00 3 Row 031655600 1 1
5 EZ 0804 - 90.00 x 82.00 4 Row 031655800 1 1
5 EZ 0805 - 90.00 x 82.00 5 Row 031655700 1 1
5 EZ 0803 - 90.00 x 82.00 3 Row 031657300 1
5 EZ 0804 - 90.00 x 82.00 4 Row 031657400 1
5 EZ 0805 - 90.00 x 82.00 5 Row 031657500 1
071B
080B
081B
090B
100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 27
Coils
Direct Expansion Evaporator Coils
Dual Blow-through Evaporator Coil / Unit Sizes 081B-100B / 82.00’’
Dual Blow-through Evaporator Coil
SUPPLY AIR FAN
AIR FLOW
DUAL BLOW-THROUGH
54.00” EVAPORATOR COIL
Model Number - Pieces Per Unit
Part Description
Dual Blow-through Evaporator Coil (Fig. 8C)
5 EZ 0803 - 54.00 x 82.00 3 Row 031267800 1 1 1
5 EZ 0804 - 54.00 x 82.00 4 Row 031267900 1 1 1
5 EZ 0805 - 54.00 x 82.00 5 Row 031268000 1 1 1
5 EZ 0803 - 66.00 x 82.00 3 Row 031268100 1 1 1
5 EZ 0804 - 66.00 x 82.00 4 Row 031268200 1 1 1
5 EZ 0805 - 66.00 x 82.00 5 Row 031268300 1 1 1
Part
Number
018B
020B
025B
030B
036B
DUAL BLOW-THROUGH
66.00” EVAPORATOR COIL
040B
041B
051B
060B
070B
061B
071B
080B
081B
090B
100B
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 28
Upper Main Control Panel: Non MicroTech (Code 20= 30, 31)
Unit Controller Diagrams - All sizes
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 29
Upper Main Control Panel: Non MicroTech (Code 20= 30, 31)
Diagram and Components - All sizes
Upper Main Control Panel
NOTE: Most common locations of controls are shown. Actual location of controls may vary with unit size & unit options.
UNIT CONTROLLER
Schematic*
Symbol
R16 Fan Relay 24V SPDT 061019403 1
R17 Economizer Relay 24V SPDT 061019403 1
R18 Cool Relay No. 1 24V SPDT 061019403 1
R19 Cool Relay No. 2 24V 3PDT 030811400 1
R20 Gas & Oil Heat Relay 24V DPDT 029858800 1
R20 Electric Heat Relay 120V DPDT 019643000 1
R20 Electric Heat Relay 24V DPDT 016508002 1
R20 Steam & Hot Water 24V DPDT 016508002 1
R21 Electric Heat Relay 24V SPDT 061019403 1
R22 Cooling Fan Interlock 120V 3PDT 073340001 1
R23 Heat Fan Interlock 120V DPDT 044465500 1
*NOTE: Schematic symbols appear on unit wiring diagrams and components are marked with them at time of manufacture.
Applied Rooftop; R*S Series / Vintage B Rev. W 08/12 RPL 047654300 / Page 30
General Function
Part Description
Coil Volt.
No. of Poles
Part
Number
Quantity Per Unit
(When Option Exists)
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