McQuay PDHP Installation Manual

Installation & Maintenance Data
Applied Packaged Terminal Air Conditioner
16" x 42" PDAC/PDHP With Top-Mounted Hydronic Heat
IM 882
Group: PTAC
Part No.: 668109501
Date: January 2008
©2008 McQuay International
Table of Contents
Safety Information .......................................................3
Inspection .....................................................................3
Nomenclature ...............................................................4
Introduction ..................................................................5
Dimensional Data .......................................................6
Wall Opening Requirements .....................................7
Louver Frame Installation .....................................
Wall Sleeve Extension Installation ........................
Wall Construction Types .......................................
Wall Sleeve Installation ........................................8-12
Thin Wall Construction ....................................
Thick Wall Construction ......................................
Anchoring Wall Sleeve ........................................
Installation of Louvers .............................................12
Electrical Service .................................................
Installation of Cooling Chassis ..........................12-13
Installation of Heat Section .....................................13
Installation of Room Cabinet .................................. 14
Supply and Return Coil Arrangements ................. 14
Controls
PDAC/PDHP Digital Touchpad Control ...........15-19
Inputs & Outputs .................................................
Keys and Indicators Labels .................................
Display Function Legend ....................................
Wireless Remote Control (Option) ......................
7 7 8
8-10
11 12
12
15 15 15 15
Operation .............................................................16-17
Modes of Operation-Description .......................17-19
Control Board Conguration .............................19-20
Incremental Start-up Report Audit ........................21
Equipment Start-up .................................................22
Controls Operating Instructions .......................23-25
Remote Wall Mounted Thermostats ...............
Wiring Diagrams .................................................28-31
Remote Thermostat Primary/Secondary Unit
Wiring Connections .............................................
Premium (Programmable) Digital Control ..........
Premium (Programmable) Digital
Control Board ......................................................
Premium (Programmable) Digital Control
Board with Standby .............................................
Scheduled Maintenance ........................................... 32
Equipment Protection from the Environment .....
Recommended Spare Parts .................................
Refrigeration Cycle ............................................
Faults and Protection Codes
PTAC/PTHP Control Board ................................
Solid State Digital Controls
LUI Display Codes ..............................................
Troubleshooting ...................................................35-36
26-28
28 29
30
31
32
33 33
34
34
Now that you have made an investment in modern, efcient McQuay® equipment, its care and operation should be a high priority. For training information on all McQuay HVAC products, please visit us at www.mcquay.com and click on Training or phone 540-248-0711 and ask for the Training Department.
Safety Information
Follow all safety codes. Wear safety glasses and work gloves. Use a quenching cloth for brazing operations. Have a re extinguisher available. Follow all warnings and cautions in these instructions and attached to the unit. Consult applicable local building codes and National Electrical Codes (NEC) for special
requirements.
Recognize safety information. When you see a safety symbol on the unit or in these instructions, be alert to the potential for personal injury. Understand the meanings of the words DANGER, WARNING, and CAUTION. DANGER identies the most serious hazards that will result in death or severe personal injury; WARNING means the hazards can result in death or severe personal injury; CAUTION identies unsafe practices that can result in personal injury or product and property damage.
Improper installation, adjustment, service, maintenance, or use can cause explosion, re, electrical shock, or other conditions which may result in personal injury or property damage. This product must be installed only by personnel with the training, experience, skills, and applicable licensing that makes him/her “a qualied professional HVACR installer.”
WARNING
The installer must determine and follow all applicable codes and regulations. This equipment presents hazards of electricity, rotating parts, sharp edges, heat and weight. Failure to read and follow these instructions can result in property damage, severe personal injury or death. This equipment must be installed by experienced, trained personnel only.
DANGER
Hazardous Voltage! Disconnect all electric power including remote disconnects before servicing. Failure to disconnect power before servicing can cause severe personal injury or death.
CAUTION
Use copper conductors only. Unit terminals are not designed to accept other types of conductors. Failure to do so can damage equipment.
Inspection
When the equipment is received, all items should be carefully checked against the bill of lading to be sure all crates and cartons have been received. All units should be carefully inspected for damage when received. If any damage is noticed, the carrier should make the proper notation on the delivery receipt acknowledging the damage. The carrier should also ll out a Carrier Inspection Report. The McQuay International Trafc Department should then be notied. The unit nameplate should be checked to make sure the voltage agrees with the power supply available. This unit is designed and built for through-the-wall installation in either new or existing buildings. The self-contained refrigerant system delivers cooling to the desired space. Heating is accomplished with a top mounted hydronic heating coil.
Each conditioner consists of the following components:
1. Cooling Chassis — Shipped separate in a single carton.
2. Wall Sleeve — Shipped separate in a single carton or in a multi-pack of 15.
3. Hydronic Heat Section — Shipped in a separate carton.
4. Outdoor Louver — Shipped in a separate carton.
5. Room Cabinet — Shipped in a separate carton with kickplate attached.
IMPORTANT
This product was carefully packed and thoroughly inspected before leaving the factory. Responsibility for its safe delivery was assumed by the carrier upon acceptance of the shipment. Claims for loss or damage sustained in transit must therefore be made upon the carrier as follows:
VISIBLE LOSS OR DAMAGE
Any external evidence of loss or damage must be noted on the freight bill or carrier’s receipt, and signed by the carrier’s agent. Failure to adequately describe such external evidence of loss or damage may result in the carrier’s
refusal to honor a damage claim. The form required to le
such a claim will be supplied by the carrier.
CONCEALED LOSS OR DAMAGE
Concealed loss or damage means loss or damage which does not become apparent until the product has been unpacked. The contents may be damaged in transit due to rough handling even though the carton may not show external damages. When the damage is discovered upon unpacking, make a written request for inspection by the
carrier’s agent within fteen (15) days of the delivery date.
File a claim with the carrier since such damage is the carrier’s responsibility.
IM 882 / Page 3 of 36
McQuay Model PDAC/PDHP Product Nomenclature
Note: For Illustration purposes only. Not all options available with all models.
Please consult a McQuay Sales Representative for specic availability.
P DAC 1 009 E M R H A B A M A A E
Unit Type
P = PTAC
Product Identier
DAC = PDAC DHP = PDHP
Design Series
1 = A Design 1
2 = B Design 2 3 = C Design 3 4 = D Design 4
5 = E Design 5
Unit Size
007 = 7,000 009 = 9,000
012 = 12,000 015 = 15,000 017 = 17,000
Voltage
A = 115-60-1 E = 208/230-60-1 J = 265/277-60-1 P = 208/230-60-1 w/stndby 115-60-1
Warranty
A = Standard E = Extended X = Special
SKU
A = Stock B = Build to Order
Upgrade Packages
S = Seacoast
Y = None
Power Connection
L = Long Cord – 72" (Standard) S = Short Cord – 18" (Optional)
Y = None
Brand Name
M = McQuay
Refrigerant
R = R-22
Heating Type
E = Electric Heat
H = Hydronic
A = Hydronic w/Intermediate Electric Y = None (PDHP only)
Electric Heat
A = 2.5 Kw B = 3.5 Kw C = 5.0 Kw
Y = None
Hydronic Heat Type
S = Steam Top Mount (Normally Closed) T = Steam Subbase (Normally Closed) H = Hot Water Top Mount (Normally Open) J = Hot Water Subbase (Normally Open)
Y = None
Room Interface
Cabinet Type
A = Top-Mounted Hydronic Flat top,
Bottom Return
Controls
Control Board Type
PNUY = Premium, Non-Programmable, Unit Mounted PNWY = Premium, Non-Programmable, Wall Mounted PNRY = Premium, Non-Programmable, Infared
PPUY = Premium, Programmable Unit Mounted PPWY = Premium Programmable, Wall Mounted PPRY = Premium Programmable, Infrared
Damper Type
Damper Control
A = Automatic (Required for Hydronic Heating Subbase)
M = Manual Y = None
Introduction
McQuay offers the most complete line of PTAC and PTHP products for new construction projects and exact replacements for our original Singer, Remington, American Air Filter and American Standard brand equipment, and models from other manufacturers. McQuay products feature our proven institutional grade design and construction that allows you to benet from the long life, reliability, and low sound levels, along with higher energy efciencies for lower operating costs. Plus, McQuay offers a nationwide network for original equipment replacements with local parts and service. McQuay® Applied Packaged Terminal Air Conditioners and Heat Pumps are designed and built for through-the­wall installation in either new or existing buildings. The
Figure 1. Exploded View of the 16" x 42" PDAC/PDHP with Top-Mounted Hydronic Unit
self-contained refrigerant system delivers cooling to the desired space. Heating can be accomplished with electric resistance, with hydronic (water or steam), hydronic with intermediate electric resistance or with reverse cycle technology (heat pump models only). Generally, an estimate for capacity selection is 35 BTUH per square foot of oor space (cooling) and 4 BTUH (1.25 watts) per cubic foot (heating). The architect or engineer must verify the selection. Note that the heat pump reverse cycle generates approximately 10 BTUs per electrical watt as compared to 3.4 BTUs per watt with resistance electric heat. The unit will restart at its last setting after a
power interruption.
Room Cabinet
Top-Mount Hydronic Heat Section
Cooling Chassis
Louver (Architectural)
16" x 42" Wall Sleeve
Removable Front Panel
Premium Digital Touchpad Control
IM 882 / Page 5 of 36
Dimensional Data
Figure 2. Unit dimensions – Chassis
Premium Digital Touchpad Control
Figure 3. Unit dimensions – Wall Sleeve, Cabinet & Louver
Note: Electrical rough-in should be located behind kickplate
11⁄2" (38mm)
191⁄2"
(495mm)
3"
(76mm) Min.
(removable front) and below wall sleeve.
52"
(1320mm)
Wall Space For Piping Rough-in (Typ. R.H. & L.H.)
3"
(76mm)
Kickplate (Removable Front)
(22mm)
7/8"
“A” – IN. (MM) “D” – IN. (MM) “B” – IN. (MM)
11⁄4" RECESS FOR ARCHITECTURAL LOUVER
ROOM CABINET WALL SLEEVE WALL THICKNESS
3
18 17 16 15 14 13 12 11 10 10 10 10 10
(476) 133⁄
4
3
(451) 133⁄
4
3
(425) 133⁄
4
3
(400) 133⁄
4
3
(375) 133⁄
4
3
(349) 133⁄
4
3
(324) 133⁄
4
3
(298) 133⁄
4
3
(273) 133⁄
4
3
(273) 143⁄
4
3
(273) 153⁄
4
3
(273) 163⁄
4
3
(273) 173⁄
4
(349) 43⁄4–53⁄
4
(349) 53⁄4–63⁄
4
(349) 63⁄
4
(349) 73⁄
4
(349) 83⁄
4
(349) 93⁄
4
(349) 103⁄
4
(349) 113⁄
4
(349) 123⁄
4
(375) 133⁄
4
(400) 143⁄
4
(425) 153⁄4 –163⁄
4
(451) 163⁄
4
4
4
4
–103⁄
4
4
4
4
4
4
4
–73⁄ –83⁄ –93⁄
–123⁄ –133⁄ –143⁄ –153⁄
–173⁄
–113⁄
(121–146)
4
(146–171)
4
(171–197)
4
(197–222)
4
(222–248)
4
(248–273)
4
(273–298)
4
(298–324)
4
(324–349)
4
(349–375)
4
(375–400)
4
(400–425)
4
(425–451)
4
Standard Size Wall Sleeve
Wall Thickness
“A”
“B”
27⁄8"
11⁄4" (32mm)
(67mm)
16"
(406mm)
51⁄2"
91⁄8"
(232mm)
“D”
(140mm)
7/8"
(22mm)
3"
15⁄16"
(33mm)
15⁄8"
(41mm)
(76mm) Min. Kickplate Height
WARNING
Residential and institutional cleaning compounds can cause
permanent damage to the packaged terminal unit. To avoid damage to unit controls and heat transfer surfaces, do not spray cleaning compounds onto the discharge grille, return air opening, or unit controls. Normal cleaning can be accom­plished by wiping the unit surface with a damp cloth. When
using cleaning compounds on carpets, oors or walls, turn
the unit off to avoid drawing potentially damaging vapors into the package terminal unit.
Wall Opening Requirements
When roughing in the opening for the wall sleeve, make certain there is sufcient clearance from the walls and oor. The wall sleeve should be positioned a minimum of 5/8" in from the room side nished wall to accommodate the room cabinet. A minimum distance of 3" above the nished oor is required for return air. The rough opening should measure 16¼" high x 42¼" wide. Before installing the unit, check the wall opening to be sure the wall sleeve will slide into the opening unobstructed. For masonry walls, a lintel must be used to provide support over each opening. When using a louver frame, the opening must measure 165/8" x 425/8". Louver frames should be used for panel wall and thin wall applications to assure positive anchoring to the wall (Figure 4). The opening must start 4" above the nished oor (including carpeting) to provide proper return air.
Louver Frame Installation
When a louver frame is used, it must be installed prior to, or at the same time, as the wall sleeve, and it must be level and square.
1. Apply caulking compound on the surfaces of the lou ver frame’s four anges which will come in contact with the wall. Add caulking as required for weather tight seal.
2. Insert the sleeve of the louver frame into the wall opening from the exterior of the building and apply rm pressure so that the caulked frame anges are snug against the exterior of the building. Secure the louver frame to the wall if desired.
3. Secure the louver frame to the wall through the sides and top. Never secure the frame through the bottom as it may cause leaks.
If the louver frame is to be installed in a panel wall, it should be installed at the same time as the wall sleeve.
Figure 4. Louver Frame Dimensions
423/16"
163/16"
443/16"
33/4"
Note: Wall Sleeve rough opening when using a Louver Frame must be 165/8" x 425/8"
Wall Sleeve Extension Installation
Wall sleeve extensions are shipped in a separate carton and tagged to match the proper unit. Be sure to check tagging of the extension against that of the unit. Install the wall sleeve extension as follows:
1. Position the extension with standard wall sleeve so proper alignment with drain and mounting holes is achieved.
2. Place a bead of caulk around the perimeter of the wall sleeve and another bead around the mating side of the wall sleeve extension so that the joint is watertight. Do not permit caulking to block the weep holes. Be sure to use a resilient caulking such as silicone.
3. Assemble the wall sleeve extension to the wall sleeve. Clean out weep holes to assure proper
drainage.
4. Continue wall sleeve installation according to instructions on page 8.
-
Figure 5. Wall Sleeve Extension
24"
As Required
16"
Air Splitters
111/8"
24"
42"
183/16"
Room Side
CAUTION
DO NOT drill holes in the bottom of the wall sleeve as it will
cause leaks.
67/8"
Wall Sleeve Extension
IM 882 / Page 7 of 36
Wall Construction Types
Figure 6. Panel Wall (Thin) Construction
Steel Studs
Concrete
Pillars
Wall Sleeve Installation
Thin Wall Construction
The standard wall sleeve is designed to be easily installed in a variety of wall constructions. For panel wall and thin wall construction, it is recommended that the optional top angle be used and the wall sleeve be supplied with a turned down ange (see Figures 9, 10 & 11). The recommended procedure for installing units in panel wall and thin wall construction is as follows:
1. Clean the opening of all debris that may interfere with installation.
161/4" x 421/4" Wall Sleeve Rough Opening or 165/8" x 425/8" When using a
Louver Frame
(See page 7 for Installation)
Floor
Figure 7. Frame and Brick Construction
16" x 42" Wall Sleeve
161/4" High
1
42
/4" Wide Wall
Sleeve Rough Opening
Figure 8. Masonry Wall (Thick) Construction
Room Side
Lintels (by others)
2. Recess the wall opening so that the louver is ush with the exterior of the building. The center of gravity is ap­proximately 103⁄4" (273mm) from the rear face of the standard wall sleeve. If a subbase is not used, eld sup­port must be provided up to the center of gravity. This support can be metal, wood or concrete.
3. Level wall sleeve side to side and pitch to outside 1/8"/ft. to assure proper sleeve drainage to outside. Anchor with appropriate fasteners. Use holes provided (see Figure 15, page 12) or drill additional holes as required to secure rmly.
Lintel
(by others)
CAUTION
Do not drill holes in the base of the wall sleeve. Use shims
between the wall and the wall sleeve to prevent wall sleeve distortion during anchoring.
4. Caulk the wall sleeve to the wall opening on both the inside and outside perimeter. This can be done from the inside of the building. Be careful not to plug the weep holes.
Note: When using recessed louver wall sleeve, level and plumb wall sleeve using the top and sides of the sleeve and the chassis slide rails. DO NOT level using the bottom of the wall sleeve as it has a built in pitch to drain.
Wall Sleeve Extension
(See page 7 for
Installation)
Splitters
16" x 42" Wall Sleeve
Figure 9. 16" x 42" wall sleeve with continuous ange and drip edge
X*
Flange location (from outdoor side of sleeve) is factory provided in increments of 1/8"
42"
Louver Mounting Holes
Figure 10. Wall sleeve installation for thin wall construction
B**
Insulation Wet Panel
Window Stool
1-5/8" Metal Stud 16" O.C.
3-1/2" Thick
Batt Insulation
D**
Flange Height
(Standard = 1-1/4")
16"
Drip Edge
Figure 11. 16" x 42" wall sleeve with optional leveling
legs and continuous ange
13-3/4"
X*
Optional
Continuous Flange
42"
11/4"
16"
X*
D**
Notes:
** See table on page 6, for dimensions “D” and “B”. * Dimension
“X” is eld determined or specied. Angle is factory welded at given dimension when option is designated.
Hydronic Heat
Coil Section
Cabinet
Leveling Leg
to Support
Outdoor Side of
Sleeve
Note:
Given dimensions are standard.
Optional
Leveling Leg
63/8"
IM 882 / Page 9 of 36
Wall Sleeve Installation —
Thin Wall Construction
Applications utilizing eld supplied louvers require ad­ditional considerations:
1. Louvers supplied by others must have 70% free area or a pressure drop not exceeding 0.05 in. w.g. (12.45 Pa) at 300 fpm (1.524 m/sec) face velocity, and a blade design that will not cause recirculation of air.
2. McQuay does not warrant the rain and water leakage resistance of its equipment when used with louvers by
others.
3. All louvers by others must be approved by McQuay engineering prior to installation.
Figure 12 illustrates a typical installation using a eld supplied, continuous louver. This method is for illustra­tion purposes only. Other variations may be employed as long as they meet McQuay's louver specications listed above and so long as adequate wall support is achieved. All structural supports and fasteners (except the optional top angle and turned down ange) are eld supplied. Installation of wall sleeves with continuous louvers is very similar to that of applications with factory furnished louvers. Assuming the louver meets the McQuay’s criteria, as stated previously, proceed to install the wall sleeve as follows:
1. Clean the opening of all debris that may interfere with installation.
2. Position the wall sleeve into the wall so that it is ush with the exterior wall. Important: If the wall sleeve has been installed into a thick wall, make certain the wall sleeve protrudes into the room a minimum of 11/8" (29mm) beyond the nished wall surface. This is to accommodate the heat section and room cabinet. The center of gravity is 103/4" (273mm) from the rear face of the standard wall sleeve. If no subbase is being employed, adequate support for the wall sleeve up to the center of gravity must be provided at the job site. This support can be wood, metal or concrete.
3. Level wall sleeve side to side and pitch to outside 1/8"/ ft. to assure proper sleeve drainage to outside. Anchor with appropriate fasteners using holes provided (see Figure 15, page 12), or drill additional holes as required to secure rmly.
CAUTION
Do not drill holes in the base of the wall sleeve. Use shims
between the wall and the wall sleeve to prevent wall sleeve distortion during anchoring.
4. Caulk the wall sleeve to the wall opening on both the inside and outside perimeter. This can be done from the inside of the building. Be careful not to plug the weep holes.
Figure 12. Wall sleeve installation using top angles and eld supplied continuous louver
133⁄4"
(349mm)
11⁄4"
42"
(1069mm)
(406mm)
3" Min.
(76mm)
16"
Optional Subbase
101⁄2"
(267mm)
Max.
X*
Optional
Top Angle
Turndown Flange
(See Detail)
1"
(25mm)
Wall
Sleeve
Outside Edge of Sleeve
Finished Floor Including Carpet
Notes:
1. Caulk entire perimeter of wall sleeve after installation.
2. Seal area between louver and wall sleeve to prevent condenser air recirculation.
3. Dimensions shown in table on page 6 do not apply to this application. * Dimension
IM 882 / Page 10 of 36
“X” is eld determined or specied. Angle is factory welded at given dimension when option is designated.
(38mm)
16"
(406mm)
Min. 37⁄8"
(98mm)
Insulated Panel
Optional
Top Angle
Wall Sleeve
Supports By Others (2 Req’d.)
Wall
Sleeve
Outside Louver By Others
Turndown Flange
Insulated Panel
Wall Frame
By Others
Resilient Caulking
(see Note 2)
Resilient Caulking
(see Note 2)
Wall Sleeve Installation —
Thick Wall Construction
A heavy-gauge, corrosion resistant wall sleeve is provided for each unit. The wall sleeve is either shipped in a separate carton or shipped in a multi-pack of 15. Typical installation for masonry walls is shown in Figure
13. The recommended installation procedure for this type of construction is as follows:
1. Clean the opening of all debris that may interfere with installation.
2. Be sure the unit’s center of gravity falls within the load bearing surface of the wall. The center of gravity for the unit is approximately 103⁄4" (273mm) from the rear edge of the wall sleeve. If the center of gravity is not within the load bearing surface, then additional support such as wood, metal or concrete must be provided in the eld.
3. Place a thin pad of soft mortar on the bottom of the opening. Important: Make certain the wall sleeve protrudes into the room a minimum of 11⁄8" (29mm) beyond the nished wall surface to accommodate the heat section and room cabinet. Be sure to recess the wall sleeve enough to accommodate outside louver. This recess is 3/8" (9.5mm) for stamped louvers and 11⁄4" (32mm) for architectural louvers. The louver should be ush to exterior surface when completed.
4. If a brickstop is employed (as shown in Figure 5), slide the wall sleeve into the wall until the brickstop contacts the exterior bricks, as illustrated below. If a brickstop is not used, slide the wall sleeve in the wall so that it extends into the room a minimum of 11⁄8" (29mm) beyond the nished interior wall surface. This allows room to attach the heat section and room cabinet. The wall sleeve should also be recessed enough to accom­modate the outside louver. Level wall sleeve side to side and pitch to outside 1/8"/ft. to assure proper sleeve
drainage to outside.
5. After the mortar has dried, remove the masonry sup port from the wall sleeve. Note: The wall sleeve is not intended to replace the lintel.
6. Anchor with appropriate fasteners (as shown in Figure 15, page 12). A 5/16" (8mm) hole is provided on each side, 2" (51mm) down from the top and 2" (51mm) in from the rear of the wall sleeve. It may necessary to drill additional holes in the wall sleeve to rmly secure it.
CAUTION
Do not drill holes in the base of the wall sleeve. Use shims
between the wall and the wall sleeve to prevent wall sleeve distortion during anchoring.
7. Caulk the wall sleeve to the wall opening on both the in-side and outside perimeter using a resilient, non­hardening caulk such as silicone. Be careful not to plug the weep holes.
Figure 13. Wall sleeve installation using brickstops
Brick
Optional
Continuous
Flange
Outside
Louver
Exposed Projection Concrete Slab
Brick
2'-4"
4"
1'-4"
1"
B
Room
Wall Sleeve
D
Casement Window with Insulating Clear Glass
Cabinet
Wood Stool
A
Figure 14. Standard 16" x 42" wall sleeve with brick stop
D
X
Optional Brickstops
42"
(1067mm)
-
Wall Sleeve
Outside Edge of Sleeve
1-1⁄4" (32mm)
Notes:
1. For dimensions
2. Dimension to be welded during wall sleeve fabrication.
3. Caulk entire perimeter of wall sleeve after installation.
4. Wall sleeve to extend a minimum of 1-1/4" past nished
sheetrock.
5. Wall sleeve should be installed recessed 1-1/4" from face of brick
so that when louver is installed it is ush with face of building.
B and D, see table on page 6.
“X” is “as required” and is usually sent to the factory
2'-61⁄2"
Finished Floor
7-1⁄4"
16"
(406mm)
IM 882 / Page 11 of 36
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