McQuay PDAN User Manual

Applied Packaged Terminal Air Conditioner with Catalog 1355-8 Top-Mounted Hydronic Heat
16" × 42" Model PDAN
Unit Sizes 007 – 017 • R-410A Refrigerant
Engineered for exibility and performance™
Table of Contents
Beyond “Standard” Expectations ...................................... 4-6
Introduction ..................................................................... 4
The Hydronic Experts
Modes ............................................................................... 4
Controls-with built in hydronic logic ............................... 4
Customize to suit your needs ............................................ 4
Quiet Operation .............................................................. 4
Sound Comparison ............................................................ 4
Energy efcient for low operating costs ........................... 5
Room Comfort ................................................................ 5
Easy to use digital controls ............................................... 5
Dehumidication .............................................................. 5
Constant room temperature monitoring ............................ 5
Built-in Reliability & Durable Construction ................ 5
High-grade cabinetry ........................................................ 5
Positive condensate removal ............................................. 5
Room freeze protection ..................................................... 6
Electric heat override ........................................................ 6
Compressor protection ...................................................... 6
Memory recall .................................................................. 6
Corrosion Protection ......................................................... 6
Easy Installation and Service Design ............................ 6
Quick link connections ..................................................... 6
Easy to read LED diagnostics ........................................... 6
16" x 42" PDAN Unit Features ..........................................7-9
Digital Touchpad Control ............................................... 8
Standard (non-programmable) Digital Touchpad ....... 8
Premium (7-day programmable) Digital Touchpad .... 9
Premium, Programmable Touchpad with
Auto Changeover ............................................................ 9
Wireless Remote Control (optional) ............................ 10
Master-Slave (Primary/Secondary) control (optional) ... 11
McQuay Model PDAN/PDHN Product Nomenclature .....11
ARI Performance Data ........................................................ 12
Unit Weights - (lbs.) ........................................................ 12
Dimensional Data ................................................................. 13
Applications Considerations .......................................... 14-17
How to Select The Correct Wall Cabinet ........................ 14
Wall Opening Requirements – 16" × 42" ....................... 14
Electrical Service ............................................................ 14
Supply and Return Piping ............................................... 15
Typical Installation Types ....................................... 16-17
Standard Wall Sleeve Installation ................................... 16
Panel/Window Wall Sleeve Installation .......................... 17
Accessories–Options .......................................................18-24
Remote Wall Mounted Thermostats ......................18-21
Quick Selection Guide .................................................... 18
Wall Mounted, Non-programmable Thermostat ....... 20
Manual changeover one-stage heat and cool or
one-stage heat pump ....................................................... 20
Wall Mounted, 7-day Programmable Thermostat ..... 20
Manual changeover one-stage heat and cool or
one-stage heat pump ....................................................... 20
Wall Mounted, 7-day Programmable Thermostat ..... 21
Standard auto or manual changeover two stage
heat / two stage cool ....................................................... 21
Optional Remote Sensor ............................................... 21
Wireless Temperature Control (T9000) &
Remote Control Node (RCN) ....................................... 21
Wall Sleeves ................................................................... 22
Exterior Louvers For Standard Wall Sleeves ............. 22
Wall Sleeve Extension ................................................... 23
Louver Frame ................................................................ 23
Energy Saving Options ................................................. 24
Wiring Diagrams ............................................................. 25-26
Digital control board with standby power ...................... 25
Digital control board without standby power ................. 26
“McQuay” and “Incremental” are registered trademarks of
©2009 McQuay International
Bulletin illustrations cover the general appearance of McQuay products
at the time of publications and we reserve the right to make changes in
design and construction at any time without notice.
McQuay Applied Packaged Terminal Air Conditioners and Heat Pumps are certied
in accordance with the Packaged Terminal Air-Conditioners certication program which is based on ARI Standard 310
and in accordance with the Packaged Terminal Heat Pump
certication program, which is based on ARI standard 380.
Page 2 of 32 / Catalog 1355-8
Beyond “Standard” Expectations
Sound Comparison
Typical Library
Applied PTAC - Size 012
Cooling Only - Low Speed
Applied PTAC - Size 012
Fan Only - Low Speed
Conversational Speech
Introduction
In 1958, McQuay introduced the Incremental® system – the rst through-the-wall, self-contained heat­ing and air conditioning system – and set the standard for reliable, efcient comfort control in multi-story building
applications. With hundreds of thousands of installed units - many of which have been operating for more than
30 years - McQuay has earned its reputation as one of
the most trusted names in individually-zoned comfort control.
As one of the world’s largest heating, ventilation and air-conditioning manufacturers, McQuay stands behind
its products with the strength of a global organization. And with local McQuay representation and manufactur-
ing facility in Auburn, New York, we can provide you
the hands-on support you need to make your building project a success.
Modes
Cooling only mode with hydronic heat
• Cooling only mode with hydronic heat and supplemental electric heat.
• Top mounted hydronic coil (steam or hot water)
Controls-with built in hydronic logic
Normally open/normally closed valve control
• Heat fan lockout – prevent the fan from
coming on until there is heat in the pipes.
Customize to suit your needs
Select from a wide variety of features, factory-sup­plied options and accessories to build the ideal system for your application and help reduce labor and installation
costs. See "Accessories - Options" on page 18 to 24 for
details on options and accessories.
Quiet Operation
The GentleFlo™ cross-tangential fan wheel design of Applied PTAC/PTHP units provides whisper quiet operation while delivering maximum airow required for proper air circulation. Separate indoor and outdoor fan
motors further reduce operating sound levels and costs.
McQuay Applied Packaged Terminal Air Condi-
tioners and Heat Pumps (Applied PTAC/PTHP) are manufactured to institutional quality standards at our ISO 9002 certied manufacturing facility. Strict atten-
tion to manufacturing details—from raw materials to the
unit packaging—gives you a quality product, delivered
on-time to support your construction schedule. Every
unit is ETL Listed, MEA agency approved, ARI certied for performance and exceeds ASHRAE 90.1 efciency requirements.
The high design standards and heavy-duty construc-
tion of the McQuay Applied PTAC/PTHP can provide you with years of reliable service, quieter operation and low operating costs. In fact, many of our comfort condi­tioners have been operating for more than 30 years.
The Hydronic Experts
McQuay is a leading manufacturer of hydronic heat
equipment. We specialize in providing hydronic heat with a host of congurable options.
The heavy gauge construction of the chassis and
cabinet minimizes vibration for quieter operation.
Vibration isolators on the rotary compressor keep it
running smoothly and quietly. The unit bulkhead is fully
insulated to decrease outdoor sound transmission.
Catalog 1355-8 / Page 3 of 32
Beyond “Standard” Expectations
Energy efcient for low operating costs
Applied PTAC/PTHP units are ARI Certied and built with quality components and exceed industry stan­dards for energy efciency for both new construction and
replacement applications. This helps lower your utility costs by keeping energy consumption down and may al-
low you to qualify for electrical power company rebates.
Built-in energy management logic comes standard
with the unit’s digital controls. Features such as the Sleep Function allow users to decrease the set temperature at
night and during unoccupied periods to conserve energy.
For heat pump applications, electric heat comes on only when the outdoor coil temperature is below 28°F, maxi-
mizing the amount of time the unit operates in the more
efcient heat pump mode.
*Consult your utility provider for rebate opportunities.
Non-Ozone Depleting R-410A Refrigerant
Standard digital touchpad control
Dehumidication
The cool/dry mode automatically controls humidity by extending the cool cycle without sacricing comfort for dehumidication. This mode comes standard with all units. The desired cooling mode (cool/dry for added dehumidication or regular cool) can be selected and
locked by the owner or facility manager to meet comfort
and dehumidication requirements.
Constant room temperature monitoring
Units are designed to automatically sample the room temperature and adjust operation to meet desired tem­perature set points.
Room Comfort
Easy to use digital controls
The unit control pad offers digital readout and is easy
to use when selecting fan speed, mode of operation and
temperature setting. A precise digital temperature display
provides guests with an exact comfort setting, thereby
eliminating uncomfortable temperature swings and costly overheating/overcooling associated with non-digital electromechanical controls.
Built-in Reliability & Durable Construction
High-grade cabinetry
Applied PTAC/PTHP cabinets are constructed of 18-gauge steel with baked on powder coat paint for maximum durability and aesthetic appeal. Grilles have
two-way adjustment allowing air to be directed where it is needed.
Positive condensate removal
Our unique three level sloped basepan design pro­vides positive condensate removal to prevent condensate
build-up or overow.
Page 4 of 32 / Catalog 1355-8
Positive condensate removal
Beyond “Standard” Expectations
Room freeze protection
When the unit senses temperatures of 40°F or lower
in an unoccupied room, the heat mode is automatically
initiated to prevent freezing. The outdoor fan and com­pressor are stopped and the automatic outdoor air damper will close to help prevent coil freeze.
Electric heat override
Heat pump units can be manually switched to electric
heat, providing added freeze protection if the heat pump
mode is not available due to a compressor failure.
Compressor protection
The life of the compressor is extended through built
in protection logic such as:
High temperature protection if the
compressor temperature exceeds 154°F
• Minimum run time
• Minimum off time
Random restart after a power outage
• Low ambient lockout when the outdoor air
temperature falls below 28°F
Memory recall
Control settings are saved in a non-volatile memory,
allowing the last settings to be recalled after a loss of power.
Seacoast construction
Application of air conditioning equipment in a cor­rosive environment requires special consideration. The corrosive nature of salt water vapor, chlorine and acid vapor, demands a unit that can withstand these environ-
ments. Any metal portion that is exposed to a corrosive vapor must be specially treated.
There is no coating or treatment that will allow a unit to last indenitely, however, the Applied PTAC is avail­able with parts that receive special corrosion protection that can help dramatically extend the life of the unit.
Condenser Coil – Protected with E-Coating, made up of an epoxy primer and acrylic top coat that is
electrostatically applied and baked on. Also, there is
a dielectric strip located between the condenser and base pan.
Condenser Fan Blade and Slinger Ring –
Constructed of Noryl® PPO which is a strong engi­neering plastic that has excellent ame resistance and
dimensional stability over a wide range of service
temperatures. Noryl has low moisture absorption,
excellent strength and stiffness.
Condenser Fan Motor – Specially coated by the manufacturer with zinc end plates. Compressor – Protective coating applied by the
manufacturer on the exterior to enhance equipment
life and performance.
Outdoor Louver – Made of aluminum, etched and anodized for maximum corrosion protection. Avail­able in stamped or architectural styles.
Easy Installation and Service Design
Quick link connections
Applied PTAC/PTHP units are designed for easy
access with quick link connections to the control box. The simple slide in/slide out conguration makes it easy to access the electric heater, indoor and outdoor fans, motors, and compressor.
Easy fan removal
Easy fan motor removal
Wall Sleeve – The entire Custom Wall Sleeve (CWS) or cabinet/wall sleeve is constructed of G-60 galvanized, phosphatized, 18-gauge steel. Treated
inside and outside with a baked-on epoxy based powder coat paint to protect it from the corrosive
effects of salt spray. The Basic Wall Sleeve (BWS) is constructed of galvanized, primed and pre-painted antique ivory 18-gauge steel.
Base Pan – Protected with Casing Guard coating,
providing a comprehensive corrosion protection for all exposure conditions.
Easy to read LED diagnostics
Sensors in the unit continually monitor the indoor
coil, outdoor coil, and outdoor air conditions. If abnormal conditions are detected, an error code is displayed,
removing the guess work in troubleshooting a unit.
Catalog 1355-8 / Page 5 of 32
Unit Features – 16" × 42" Model PDAN with Top-Mounted Hydronic Heat
Complete solution, high efciency and very quiet – ve sizes from 7,000 to 17,000 Btuh
H
A
A. Heavy-Duty Grille
Two-way adjustment allows air to be directed where it is needed.
Option for extruded aluminum grille.
B. Heating Chassis
Top-mounted hydronic (steam or hot water) heat for
easy installation.
B
C
E
D
Digital Touchpad Control
G
F
C. Room Cabinet
• Heavy-gauge steel with powder paint coating for maximum scratch and dent resistance.
• Removable for easy access to lters,
controls and piping for routine maintenance and
service.
• Option for custom cabinet colors.
• Custom depth for varying wall thicknesses.
• Available in front or bottom return congurations.
D. Kick Plate
• Adjustable height and custom colors for varying oor
treatments.
E. Digital Touchpad Control
• Reliable and easy to read and operate.
• Continuous or cycle indoor fan operation.
• Automatic room freeze protection.
Page 6 of 32 / Catalog 1355-8
Infrared Remote (Option)
F. Wall Sleeve
• Heavy-gauge steel with powder paint coating for
maximum scratch, dent and corrosion resistance.
• Custom wall sleeve depths available.
• Options for brick or panel/curtain wall applications.
G. Outside Air Louver
• Heavy-duty, architectural, extruded aluminum to
resist weathering.
• Option for recessed louver.
H. Cooling Chassis
• Energy efcient, quiet and reliable rotary compressor.
Unit Features – 16" × 42" Model PDAN with Top-Mounted Hydronic Heat
Permanent Cleanable Filters
Room side return air is ltered through this permanent, washable polypropylene mesh lter. It is UL listed class II, 38% average arrestance efciency (ASHRAE test), with low resistance to airow (0.02 w.g. at 300 cfm), and high dust holding capacity (55 grams).
• Filters all return air to promote good indoor air quality.
• Easy to access and maintain.
Optional Automatic Motorized Outside Air Damper
• Opens when unit is operating to bring in outside air
for improved indoor air quality.
• Closes when unit is idle to prevent cold drafts. Also, when in AU mode, the damper will close if the out­side air temperature is lower than 40ºF or higher than 90ºF or if the indoor air sensor is lower than 41ºF.
• Touchpad congurable to select damper CLOSED or
AUTO Operation.
Separate Indoor and Outdoor Fans (not shown)
• Two fan motors provide lower operating costs and
quieter operation.
• Provide more exible options for architectural
louvers or special condenser air treatments.
Permanent, washable polypropylene mesh lter
(Shown in front return conguration)
Indoor fan motor
Outdoor fan motor
Fan Motors
High efciency, quiet PSC type.
Permanently lubricated for extended life.
Outdoor fan motor is totally enclosed to help prevent damage from driving rain or excess condensate accumulation in humid climates.
Compressor
• Reliable, high efciency R-410A rotary compressor, hermetically sealed and designed for continuous operation.
Isolated to minimize vibration and sound
transmission for quiet operation.
High Capacity Heat Transfer Surfaces
• Finned/tube coils incorporate state-of-the-art technology.
• Unique design provides high efciency and low air
pressure drops.
Allows for easy cleaning during scheduled maintenance.
Outdoor coil
Indoor coil
Catalog 1355-8 / Page 7 of 32
Unit Features – 16" × 42" Model PDAN with Top-Mounted Hydronic Heat
Digital Touchpad Control
The PDAC/PDHP Standard Touchpad Control is
used to control both an integral air conditioner and a source of heat. The user will by default control the elec­tronic controller via the touchpad. The user can select with a jumper for the unit to receive commands from a remote thermostat.
Standard (non-programmable) digital touchpad
Provides 5-selectable modes of operation:
Sleep, Cool, Cool/Dry, Fan, Heat
Temperature can be displayed in Fahrenheit (default)
or Celsius
LED
2-Digit Display
9- LED
Indicators
7- Push Buttons
Keys and indicators labels
7 Push Buttons
9 LED Indicators
LED 2 Digit Displays No Label
ON/OFF, FAN SPEED, MODE
FAN MODE, SLEEP
Temp buttons: for
Temp UP and for Temp DOWN
SLEEP, COOL, COOL/DRY, FAN,
HEAT, HIGH, LOW, CYCLE, CONT.
Display function legend
Tr = Room Temperature hI = High Room Temperature Lo = Low Room Temperature
LA = Low Ambient Lockout
rT = Remote Thermostat Control
tP = Touchpad Control t = Time
Ts = Temperature Setpoint Rf = Room Freeze Condition CF = Coil Freeze Protection F = Fahrenheit
C = Celsius LC = Control Lockout Mode
Inputs and outputs
Indoor coil sensor, (ICS)
Outdoor coil sensor, (OCS)
Indoor air sensor, (IAS)
Outdoor air sensor, (OAS)
Remote thermostat, T’STAT (RCBYWG)
Heat Fan Lock Out, (HFLO)
Power supply: (24VAC)
Line voltage input, (L1, L2)
Indoor fan standby voltage, (L1STB L2STB)
Control selection: (LUI, T’STAT
Model selection: (AC/E, HP, HP/E)
Time delay bypass, (TEST)
Indoor off fan cycle: (FAN, OFF CYCLE–10, 20, 30, 1 HR)
Outputs
Compressor output, COM
Indoor fan, BLOWER LO, HI
Outdoor fan, OUTDOOR FAN
Electric heater, ELE
Reversing valve, REV VALVE
Remote thermostat control
The remote thermostat can be any thermostat that
can interface with an electronic thermostat via RCBW­YG terminals. The Control Selection jumper must be in T’STAT position. During a call the remote thermostat will pass R back to the controller on a respective termi-
nal. The push buttons on the touchpad become inactive
in the remote thermostat mode. However, the control pad LED display will indicate the mode of operation, and the
room temperature.
Notes: In terms of outputs, there are two types of thermostats: relay contacts and solid state. If you open the thermostat and don’t see relays then it must be solid state. Manufacturers of solid state output thermostats include loading resistors on their installation kits. They are of 560 Ohm and 3W value. These resistors are meant to load thermostat solid state outputs in order for the output voltage to be either 0 or 24VAC, i.e. no oating voltage. These resistors are connected from W, Y, G to common (C), respectively.
You can wire any type of 24Vac thermostat straight into the REMOTE T’STAT connector of PTAC control boards, 667997101 and 667997201 (Basic and Premium models) and the control boards
will recognize the signals from them.
Page 8 of 32 / Catalog 1355-8
Unit Features – 16" × 42" Model PDAN with Top-Mounted Hydronic Heat
Premium (7-day programmable) Digital Touchpad
Provides all the features of the Standard Controller, plus master/slave, infra-red control, auto damper, wall mounted remote thermostat, heat fan lockout
LED with Program Setting Display
9-LED
Indicators
8- Push Button Display Inputs
Display inputs
ON/OFF Turn the unit on and off
Increase the temperature set point
Decrease the temperature set point
MODE Select one from the following modes: COOL, COOL/DRY, FAN, or HEAT
FAN MODE Change the mode of fan operation
between CYCLE and CONTINUOUS
Digital Touchpad with Automatic Changeover from Cooling to Heating & Heating to Cooling
AUTO
Available with the Programmable LUI (668003801)
and Premium Board (667997301) only. The Auto-
Changeover board has a new control set with a touchpad
label that shows, “AUTO”. The Auto Changeover control
provides:
Auto changeover from heat to cool and vice versa
LED's from top down that read: Sleep, Cool, Auto, Fan, and Heat
AUTO Non-Programmable Mode:
Display shows both HEAT and COOL icons
Temperature set point displays between the HEAT and COOL icons
Setpoint is adjusted with Up and Down arrows
Heating initiates when the room temperature falls one degree below the thermostat setpoint. Heating terminates when the room temperature reaches two degrees above the setpoint
Cooling initiates when the room temperature reaches one degree above the thermostat setpoint. Cooling terminates when the room temperature falls two
degrees below the setpoint
FAN SPEED Change the speed of the fan between
HIGH and LOW
SLEEP Activate the sleep mode and set the sleep time
PROG ON/OFF Button to activate and deactivate the program mode
AUTO Programmable Mode:
HEAT and COOL icons alternatively ash with their
respective programmed setpoints
The system engages cooling and heating automati cally to maintain respective setpoints according to system model selection
The 2-degree gap between setpoints represents the deadband and is necessary to prevent unecessary switching between heating and cooling
The 2 degree deadband provides the following:
• Heating activates when the room temperature is one degree below the thermostat setpoint plus the 2 degree deadband.
Cooling activates when the room temperature is one degree above the thermostat setpoint plus the 2 degree deadband
Catalog 1355-8 / Page 9 of 32
-
Unit Features – 16" × 42" Model PDAN with Top-Mounted Hydronic Heat
Wireless Remote Control (Optional)
Note: Only available on select models.
The remote consists of 10 push-buttons
Power:
Functions the same as the ON/OFF button on
the touchpad.
Sleep:
Functions the same as the SLEEP button on the
touchpad.
Mode buttons
Heat, Cool, Cool/Dry, Fan:
Performs the same function as the MODE button on
the touchpad and allows user to select the specic
mode of operation using only one button.
Temp buttons +, – :
Functions same as the buttons on the touchpad and
allows the user to change the setpoint.
Fan speed buttons (high & low):
Performs same function as the FAN SPEED button
on the touchpad and allows user to select the specic
speed using only one button.
The remote must be aimed in a line of sight of the
window in the upper right corner on the front panel, at less than a 45° angle from center of the window.
Note: The control board will beep when any button is pressed on the remote control to conrm signal.
Master-Slave (Primary/Secondary) Control (Optional)
A single master unit can be congured to control up
to 32 slave units. The master unit controls on/off, fan,
settings and sleep functions for the secondary units.
Page 10 of 32 / Catalog 1355-8
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