McQuay AWS170 Parts List

Replacement Parts List No. 700023400
Revision C 09/2012
Daikin McQuay Pathfinder™
Air Cooled Chiller
Screw Compressor
2 Circuit
Unit Revision 00 (Code 62)
Model: AWS
Sizes: 170 - 410
Vintage: B
60 Hz
To find your Daikin McQuay parts distributor, call 1-800-377-2787 or visit www.DaikinMcQuay.com
Contents
Parts List Revision History......................................................................................................................................................3
Nomenclature
Serial Number .................................................................................................................................................................4
Unit Model Number- Dataplate ........................................................................................................................................ 4
Unit Model Number- Complete ...................................................................................................................................5 - 6
Electrical Legend - Units with Wye Delta or SS Starter ...................................................................................................7 - 10
Electrical Legend - Units with VFD Starter .................................................................................................................... 11 - 14
Unit Layout ...........................................................................................................................................................................15
Refrigeration Section
Compressor Charts .......................................................................................................................................................16
Compressors .................................................................................................................................................................17
Compressor Components ......................................................................................................................................18 - 19
Suction Lines, Discharge Lines, Liquid Injection Lines ..........................................................................................20 - 21
Suction Shut Off Valves - Packaged Units ................................................................................................................... 22
Suction Shut Off Valves - Units with Remote Evaporator .............................................................................................. 23
LiquidLines-StandardEfciency-PackagedUnits(Code4=SE) ............................................................................... 24
LiquidLines-StandardEfciency-RemoteEvaporatorUnits(Code4=SM) ............................................................... 25
LiquidLineswithEconomizer-High&PremiumEfciencyUnits ..........................................................................26 - 28
Condenser Coils and Fans ............................................................................................................................................ 29
Fan Totals per Unit ........................................................................................................................................................30
Evaporator Diagram ......................................................................................................................................................31
EvaporatorAssemblies:PackagedUnits(Code4=SE,HE,PE) .................................................................................32
EvaporatorKits:RemoteEvaporatorUnits(Code4=SM,HM,PM) ............................................................................ 33
Evaporator Components ...............................................................................................................................................34
Remote Evaporator Refrigeration Kits...........................................................................................................................35
Coil and Base Frame Grilles.................................................................................................................................................36
Coil Louvers..........................................................................................................................................................................37
Base Frame Louvers .....................................................................................................................................................38 - 40
Controls
UnitswithWye-DeltaorSolidStateStarter(Code9=WD,SS)
Box Locations and Label Detail..............................................................................................................................41
Control Panel Detail ...............................................................................................................................................42
Power Panel Detail..........................................................................................................................................43 - 45
Solid State Starter Panel .................................................................................................................................46 - 47
Wye-Delta Starter Panel .................................................................................................................................48 - 49
PowerFactorCorrectionCapacitors(PFCC) ..................................................................................................50 - 51
UnitswithVFDStarters(Code9=VEorVF)
Box Locations and Label Detail..............................................................................................................................52
Control Side ....................................................................................................................................................53 - 55
Power Side ......................................................................................................................................................56 - 65
Control Box Exhaust and Intake Fans....................................................................................................................66
Terminal Box..................................................................................................................................................................67
Accessories
UnitswithWye-DeltaorSolidStateStarter(Code9=WDorSS)
Isolator Kits - Rubber-In-Shear ..............................................................................................................................68
Isolator Kits - Spring ............................................................................................................................................... 69
UnitswithVFDStarter(Code9=VForVE)
Isolator Kits - Rubber-In-Shear ..............................................................................................................................70
Isolator Kits - Spring ............................................................................................................................................... 71
UnitswithRemoteEvaporator(Code4=SM,HMorPM)
Isolator Kits - Rubber-In-Shear ..............................................................................................................................72
Isolator Kits - Spring ............................................................................................................................................... 73
Flow Switch ...................................................................................................................................................................74
Sound Enclosure Kit ...................................................................................................................................................... 74
Alarm Bell ......................................................................................................................................................................74
Inlet Strainer ..................................................................................................................................................................74
Field-Installed Fan VFD Kits..........................................................................................................................................75
High Ambient Exhaust Fan Kit.......................................................................................................................................75
Rapid Restore ...............................................................................................................................................................75
Base and Coil - Grille and Louver Kits ..........................................................................................................................76
BACnet MS/TP Communications Module .....................................................................................................................77
BACnet with IP/Ethernet................................................................................................................................................77
MODBUS Communications Module .............................................................................................................................. 77
LonMark Communications Module ................................................................................................................................ 77
Remote Display Kit ........................................................................................................................................................ 77
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 2
Parts List Revision History
Revision Date Description
NEW 01/12 New
A 04/12 Page 18- Corrected 3 part numbers that had digits missing.
Page 24 & 27- Changed part # for Ref. 113 Filter Drier Core, was 070339101.
Page 21- Changed ST1 & 2 Sensor-Suct Temp. to two choices, Straight and Bent. Added length description “20 ft.” to WD1 & 2 Sensor- Discharge Temp. Page 29- Added length description “20 ft.” to WAA Sensor- Outdoor Air. Changed Motor part #s, were 10000108801, 02, 03, 04. Added info for Condenser Coil location and identification. Page 32- Corrected part # for RH Evap (Std Eff, Size 210), was 332432112. Page 32- Corrected part # for LH Evap (Std Eff, Size 260), was 334034304. Page 34- Added length description “60 ft.” to WIE, WOE Sensor- Evap: Pkg’d Units. Added length description “100 ft.” to WIE & WOE Sensor- Evap: Remote Units. Page 58- Removed “A” from all Unit Size descriptions. Page 61- Corrected various Shaft part #s, were 2499xxxxx. B 07/12 Cover- Added “Unit Revision 00 (Code 62)” . All- Added “Rev. 00” to footer. Page 6- Corected Code 29; SL= SD + Liq Line Solenoid, was SL= DS + Liq Line Solenoid. Pages 18 & 19- Changed part # for Ref. SL1,2 Slide Ind. to 330591103, was 330591102. Page 21- Changed part # for Suction Pressure Switch to 073074010, was 073074006. Changed decription to CL20-OP5, was CL30-OP10. Page 21- Added Gasket- Discharge Shut-Off Valve 070199411 to Dischg Line groups. Added Gasket- Discharge Shut-Off Valve 070199117 to footnotes 1 and 2. Page 26- Added Check Valves to upper, left side compressor drawing. Pages 27 & 28- Added Check Valves. Page 28- Changed part #s for Ref. 6 Economizer A to 10000107021, was 332428901; Economizer B to 10000107023, was 332428902; Economizer C to 10000107024, was
332428903. Page 29- Changed part#s for Ref. 5 Motor 460V to 10000108873, was -74; Motor 575V to 10000108874, was -04. Pages 42 & 54- Added Advanced Web Module and footnote 2. Page 54- Changed description for EEXV1,2 to Code 29 = LD or SL and Code 29 = ND or SD, was With or Without UPS. Page 57- Corrected description for CT4,5,6 to Current Transformer, was Current Sensor. Page 67- Expanded info and changed drawing to reflect Terminal Plate for B vintage units. Pages 68 thru 71- Added “Packaged Units (Code 4= SE, HE, PE)” to title. Page 77- Removed LonMark Comm. Module Only from Ref. 920. C 09/12 Pages 18 & 19 - Corrected descriptions for Liq Injection Fittings. Added Liq Inj Fitting- Rotolock to Copper and Liq Inj O-Ring. Page 28 - Corrected p/ns and descriptions for Econo A: Ref. 200 was 332429201 & Ref 201 was 111054901. Added Econo A: Ref. 208 O-Ring. Corrected descriptions for Econo B & D: Ref. 200 and 201.
McQuay International, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 3
Nomenclature
Serial Number
STN U 11 05 038
Plant Identification
STN = Staunton, VA
U= Unit
Unit Model Number- Dataplate
AWS 290 B D S 27
Serial Number (build sequence)
Month of Manufacture
Year of Manufacture
11 = 2011 12 = 2012
etc.
Voltage
27= 460/60/3 12= 208/60/3 29= 230/60/3 46= 380/60/3 37= 575/60/3
Platform
S= Standard Efficiency H= High Efficiency P= Premium Efficiency
Number of Compressors (circuits)
D= 2
Vintage
Nominal Tonnage
ex. 290= 290 Tons
Unit Type: AWS= Air- Cooled Screw Compressor Chiller
01= January 02= February 03= March 04= April 05= May 06= June
07= July 08= August 09= September 10= October 11= November 12= December
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 4
Nomenclature
Unit Model Number- Complete
AWS 290B D SE NN ST S A WD Y 27 WN V N N N LM N G Y N N VL S J
Code 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
L F G ND YNNNNNNN0000000N N NNYNNNNNNNN0000000000000000000
Code 26 27 28 29 30- 36 37 38- 45
ENDSUDPLYNNNNNNNNNNNRA1D00 NN M 6 NN Y S 00
Code 46-55 56 57 58 59 60 61 62
02 Size (in nominal tons), B Vintage
170B= 170 Tons 260B= 260 Tons 350B= 350 Tons 190B= 190 Tons 265B= 265 Tons 365B= 365 Tons 200B= 200 Tons 280B= 280 Tons 375B= 375 Ton 210B= 210 Tons 290B= 290 Tons 390B= 390 Tons 225B= 225 Tons 300B= 300 Tons 400B= 400 Tons 230B= 230 Tons 310B= 310 Tons 410B= 410 Tons 240B= 240 Tons 330B= 330 Tons
03 Number of Compressors D= 2
04 Platform SE= Package- Std Eff SM= Remote Evap- Std Eff
HE= Package- High Eff HM= Remote Evap- High Eff PE= Package- Prem Eff PM= Remote Evap- Prem Eff
05 Construction NN= Standard
06 Sound
ST= Standard Sound LN= Low Noise- Sound Enclosure
07 Unit Operation
S= Standard (40° - 60° F LWT) A= Lower Operation (34° - 39° F LWT) B= Brine Operation (20° - 33° F LWT)
08 Condenser Coil Fins
A= Aluminum Fin (Standard) C= Copper Fin B= Aluminum Fin w/Prefab Black Fin Coating E= Aluminum Fin w/Electro Fin Coating F= Copper Fin w/Electro Fin Coating
09 Compressor Starter
WD= Wye- Delta w/Compressor Overloads SS= Solid State VF= VFD without EMI Filter VE= VFD with EMI Filter
10 Always Y
11 Voltage 27= 460/60/3 12= 208/60/3
29= 230/60/3 46= 380/60/3 37= 575/60/3
12 Power Connection
PC= Single Point Power Block & Circuit Breakers DC= Single Point Disconnect & Circuit Breakers DH= High Short Circuit Current Rating + DC WN= Multiple Point Disconnect- No Circuit Breaker WH= High Short Circuit Current Rating + WN
13 Phase Voltage
V= Phase & Under/Over Voltage Protection w/LED N= None
14 Meters
N= None A= Meters: Unit Amp & Volt
15 Control Box Ambient N= None
H= With Exhaust Fans
16 Compressor Capacitor N= None
C= Power Correction Capacitors
17 Communication NN= None
LM= LonMark MB= Mod Bus BN= BACnet w/ MSTP BE= BACnet w/ Ethernet
18 Display Options
N= On Controller Only U= Unit Remote Display
19 Ground Fault
N= None G= Ground Fault Protection for the Unit
20 Always Y
21 Unit Options
N= None C= 115V Convenience Outlet L= Slide Transducer B= C + L
22 Water Flow
N= None A= Water Flow Indication on Evaporator Only
23 Evaporator Connection VL= Victaulic/ Left Hand
VR= Victaulic/ Right Hand
24 Evaporator Insulation
S= Standard Evaporator- Single Layer D= Standard Evaporator- Double Insulation
25 Motor Cooling
J= With additional Liquid Injection Cooling
26 Fans L= Standard Low Noise Fan Motors
27 Head Pressure
F= Fantrol Only (35° F Minimum) V= VFD (First Fans/ Circuit)
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 5
Nomenclature
Unit Model Number- Complete, Continued
28 Guards
G= Condenser Coil Grilles Only F= Condenser Coil & Base Frame Grilles L= Condenser Coil Louvers B= Condenser Coil Louvers & Base Guard Louvers C= Condenser Coil Louvers and Base Frame Grilles
29 Tubing Options ND= With Discharge Shut-Off Valve
SD= With Suction and Discharge Shut-Off Valve LD= ND + Liquid Line Solenoid SL= SD + Liquid Line Solenoid
30 Always Y
31 Water Pump NN= None
32 Pump Type
NNNN= No Pump Package PPSS= Pump Package Air- Cooled Screw Single Pump PPSD= Pump Package Air- Cooled Screw Dual Pump
33 Pump Connection
N= No Pump Package 6= 6" 8= 8" T= 10"
34 Pump Flow
Actual 4 digit number based on conditions
35 Total Head
Actual 3 digit number based on conditions
36 Pump Starter N= No Pump Package
S= Pump Package Starter
47 CRN- Evaporator 1= CRN- BC 2= CRN- Alberta
3= CRN- Saskatchewan 4= CRN- Manitoba 5= CRN- Ontario 6= CRN- Quebec 7= CRN- New Brunswick 8= CRN- Nova Scotia 9= CRN- P.E.I. U= CRN- Yukon 0= CRN- NewFoundland N= None
48 Unit Start DSU= Domestic Start Up
CPL= Canadian Start Up ISU= International- No Start Up Provided
49 Standard Warranty
DPL= Domestic 1st Year Standard CPL= Canadian 1st Year Standard Warranty TPN= International 1st Year Standard Warranty
50 Always Y
51 Extended Compressor Warranty
NNNN= No Extended Compressor Warranty CPE*= Compressor Only- Parts Only (*= no. of years) CBE*= Compressor Only- Parts & Labor (*= no. of years)
52 Always NNN
53 Extended Unit Warranty NNNN= None
EPE*= Ext. Unit- Parts Only (*= no. of years) EBE*= Ext. Unit- Parts & Labor (*= no. of years) DPE*= Ext. Unit w/Dual Pumps- Parts Only (*= no. of years) DBE*= Ext. Unit w/Dual Pumps- Parts & Labor (*= no. of years) SPE*= Ext. Unit w/Single Pump- Parts Only (*= no. of years) SBE*= Ext. Unit w/Single Pump- Parts & Labor (*= no. of years)
37 Pump Gauges N= None
G= Pressure Gauges
38 Pump Suction Valve
N= None
39 Pump Discharge Valve
N= None
40 Always Y
41 Impeller Trim NNNN= No Pumps
0000= Impeller Size
42 Expansion Tank NN= None
43 Buffer Tank NN= None
44 % of Glycol
000= None E**= Ethylene; **= % P**= Propylene; **= %
45 Pump Number
All 0's= None 16 digit number= With Pumps
46 Approvals E= ETL/CETL Approval & ARI
T= ETL/CETL Approval & No ARI
54 Refrigerant Warranty NNN= None
RA*= Refrigeant 134a Warranty (*= no. of years)
55 Delayed Warranty Start D00= 0 months
D**= Delayed Warranty Start (**= number of months)
56 Always NN
57 Brand Name D= DaikenMcQuay
M= McQuay
58 Hertz 6= 60 Hertz
59 Restart NN= Standard
RR= Rapid Restart
60 Always Y
61 Misc. S= Standard Unit
X= Special
62 Major Unit Change Revision 00= No Revision
0A= Major Unit Change Revision
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 6
Electrical Legend - Units with Wye Delta or SS Starter
Sch. Sym. Description Location
AC Alarm Control Control Panel AM1 Ammeter Switch Box Door C1 PFCC Capacitor PFCC Enclosure C2 PFCC Capacitor PFCC Enclosure C10 EXV-1 Connector Starter Panel- Compressor 1 C20 EXV-2 Connector Starter Panel- Compressor 2 C101 Fan Harness Connector Condenser Fan Section C102 Fan Harness Connector Condenser Fan Section C103 Fan Harness Connector Condenser Fan Section C104 Fan Harness Connector Condenser Fan Section C105 Fan Harness Connector Condenser Fan Section C106 Fan Harness Connector Condenser Fan Section C107 Fan Harness Connector Condenser Fan Section C108 Fan Harness Connector Condenser Fan Section C109 Fan Harness Connector Condenser Fan Section C110 Fan Harness Connector Condenser Fan Section C111 Fan Harness Connector Condenser Fan Section C112 Fan Harness Connector Condenser Fan Section C201 Fan Harness Connector Condenser Fan Section C202 Fan Harness Connector Condenser Fan Section C203 Fan Harness Connector Condenser Fan Section C204 Fan Harness Connector Condenser Fan Section C205 Fan Harness Connector Condenser Fan Section C206 Fan Harness Connector Condenser Fan Section C207 Fan Harness Connector Condenser Fan Section C208 Fan Harness Connector Condenser Fan Section C209 Fan Harness Connector Condenser Fan Section C210 Fan Harness Connector Condenser Fan Section C211 Fan Harness Connector Condenser Fan Section C212 Fan Harness Connector Condenser Fan Section CC1 Control Compressor Cir. 1 Starter Panel- Compressor 1 CC2 Control Compressor Cir. 2 Starter Panel- Compressor 2 DP-1 Condenser Pressure Cir. 1 Discharge Line- Circuit 1 DP-2 Condenser Pressure Cir. 2 Discharge Line- Circuit 2 EEXV1 Expansion Valve Controller Cir. 1 Starter Panel- Compressor 1 EEXV2 Expansion Valve Controller Cir. 2 Starter Panel- Compressor 2 ESV-1 Economizer Solenoid Valve Cir. 1 Liquid Line- Circuit 1 ESV-2 Economizer Solenoid Valve Cir. 2 Liquid Line- Circuit 2 EXV-1 Electronic Expansion Valve Cir. 1 Liquid Line- Circuit 1 EXV-2 Electronic Expansion Valve Cir. 2 Liquid Line- Circuit 2 F0-1 Crankcase Heater 1 Fuses/ MSP Starter Panel- Compressor 1 F0-2 Crankcase Heater 2 Fuses/ MSP Starter Panel- Compressor 2 F1 Compressor 1 Circuit Breaker Power Panel- Right F2 Compressor 2 Circuit Breaker Power Panel- Right F5-1 Thermal Relay Starter Panel- Compressor 1 F5-2 Thermal Relay Starter Panel- Compressor 2 F12 Outlet Fuse Power Panel- Left F13 High Pressure Switch Cir. 1 Compressor 1 F23 High Pressure Switch Cir. 2 Compressor 2 F59 Evaporator Heater Fuse Control Panel F90 Thermostat Control Panel F100 Fan Circuit Breaker Cir. 1 Power Panel- Left F112 Phase Volt Monitor Cir. 1 Power Panel- Left
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 7
Electrical Legend - Units with Wye Delta or SS Starter
Sch. Sym. Description Location
F116 Evaporator Flow Switch Evaporator Outlet F120 Transformer T1 Protection Power Panel- Left F130 Phase Volt Monitor Fuse Cir. 1 Power Panel- Left F200 Fan Circuit Breaker 2 Power Panel- Left F212 Phase Voltage Monitor Cir. 2 Power Panel- Left F230 Phase Volt Monitor Fuse Cir. 2 Power Panel- Left FC Fans Control Control Panel FTB107 Fan Terminal Block Cir. 1 Power Panel- Left FTB110 Fan Terminal Block Cir. 1 Power Panel- Left FTB207 Fan Terminal Block Cir. 2 Power Panel- Left FTB210 Fan Terminal Block Cir. 2 Power Panel- Left FU1 PFCC Fuse PFCC Enclosure FU2 PFCC Fuse PFCC Enclosure GFR1 Ground Fault Relay Cir. 1 Power Panel- Left GFR2 Ground Fault Relay Cir. 2 Power Panel- Left K11 Emergency Stop Contactor Control Panel K16 Fan Stage 1 Power Panel- Left K26 Fan Stage 2 Power Panel- Left K2B-1 Contactor Starter Panel- Compressor 1 K2B-2 Contactor Starter Panel- Compressor 2 KLJ-1 Liquid Injection Relay 1 Starter Panel- Compressor 1 KLJ-2 Liquid Injection Relay 2 Starter Panel- Compressor 2 KM1-1 Compressor Contactor Starter Panel- Compressor 1 KM1-2 Compressor Contactor Starter Panel- Compressor 1 KM1-3 Compressor Contactor Starter Panel- Compressor 1 KM2-1 Compressor Contactor Starter Panel- Compressor 2 KM2-2 Compressor Contactor Starter Panel- Compressor 2 KM2-3 Compressor Contactor Starter Panel- Compressor 2 KM10-1 Contactor Starter Panel- Compressor 1 KM10-2 Contactor Starter Panel- Compressor 2 KM101 Fan Motor Contactor Power Panel- Left KM102 Fan Motor Contactor Power Panel- Left KM103 Fan Motor Contactor Power Panel- Left KM105 Fan Motor Contactor Power Panel- Left KM107 Fan Motor Contactor Power Panel- Left KM110 Fan Motor Contactor Power Panel- Left KM201 Fan Motor Contactor Power Panel- Left KM202 Fan Motor Contactor Power Panel- Left KM203 Fan Motor Contactor Power Panel- Left KM205 Fan Motor Contactor Power Panel- Left KM207 Fan Motor Contactor Power Panel- Left KM210 Fan Motor Contactor Power Panel- Left KT13 Time Delay Relay 1 Starter Panel- Compressor 1 KT23 Time Delay Relay 2 Starter Panel- Compressor 2 KT-1 Auxilliary Relay Cir. 1 Starter Panel- Compressor 1 KT-2 Aux. Relay Cir. 2 Starter Panel- Compressor 2 KT1-1 Delay Relay Starter Panel- Compressor 1 KT1-2 Delay Relay Starter Panel- Compressor 2 LJV-1 Liquid Injection Solenoid Cir. 1 Liquid Line/Starter Panel 1 LJV-2 Liquid Injection Solenoid Cir. 2 Liquid Line/Starter Panel 2 LP1 Low Pressure Switch 1 Compressor 1 LP2 Low Pressure Switch 2 Compressor 2 LR1 Line Reactor Cir. 1 Power Panel- Left
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 8
Electrical Legend - Units with Wye Delta or SS Starter
Sch. Sym. Description Location
LR2 Line Reactor Cir. 2 Power Panel- Left LSV-1 Liquid Line Solenoid Cir. 1 Liquid Line- Circuit 1 LSV-2 Liquid Line Solenoid Cir. 2 Liquid Line- Circuit 2 LT1 PFCC Lamp PFCC Enclosure LT2 PFCC Lamp PFCC Enclosure M1 Compressor Cir. 1 Base M2 Compressor Cir. 2 Base M10 Forced Ventilation Switch Box End M101 Fan Motor Power Panel- Left M102 Fan Motor Power Panel- Left M103 Fan Motor Power Panel- Left M104 Fan Motor Power Panel- Left M105 Fan Motor Power Panel- Left M106 Fan Motor Power Panel- Left M107 Fan Motor Power Panel- Left M108 Fan Motor Power Panel- Left M109 Fan Motor Power Panel- Left M110 Fan Motor Power Panel- Left M111 Fan Motor Power Panel- Left M112 Fan Motor Power Panel- Left M201 Fan Motor Power Panel- Left M202 Fan Motor Power Panel- Left M203 Fan Motor Power Panel- Left M204 Fan Motor Power Panel- Left M205 Fan Motor Power Panel- Left M206 Fan Motor Power Panel- Left M207 Fan Motor Power Panel- Left M208 Fan Motor Power Panel- Left M209 Fan Motor Power Panel- Left M210 Fan Motor Power Panel- Left M211 Fan Motor Power Panel- Left M212 Fan Motor Power Panel- Left MP1 Motor Thermal Protection Starter Panel- Compressor 1 MP2 Motor Thermal Protection Starter Panel- Compressor 2 MPR1 Motor Protection Relay Cir. 1 Starter Panel- Compressor 1 MPR2 Motor Protection Relay Cir. 2 Starter Panel- Compressor 2 OP-1 Oil Pressure Cir. 1 Compressor 1 OP-2 Oil Pressure Cir. 2 Compressor 2 P1 PFCC Contactor 1 PFCC Enclosure P2 PFCC Contactor 2 PFCC Enclosure PA1 PFCC Aux Contact 1 PFCC Enclosure PA2 PFCC Aux Contact 2 PFCC Enclosure PC1 Power Factor Correction PFCC Enclosure PC2 Power Factor Correction PFCC Enclosure Q0 Unit ON - OFF Switch Control Panel Q1 Pump Down Switch Cir. 1 Control Panel Q2 Pump Down Switch Cir. 2 Control Panel Q10 Main Power Block or Disconnect Switch 1 Power Panel- Right Q11 Emergency Stop Switch Control Box Door Q12 Automatic Circuit Breaker Control Panel Q20 Main Power Block or Disconnect Switch 2 Power Panel- Right Q101 Fan MSP Power Panel- Left Q102 Fan MSP Power Panel- Left
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 9
Electrical Legend - Units with Wye Delta or SS Starter
Sch. Sym. Description Location
Q103 Fan MSP Power Panel- Left Q105 Fan MSP Power Panel- Left Q107 Fan MSP Power Panel- Left Q110 Fan MSP Power Panel- Left Q201 Fan MSP Power Panel- Left Q202 Fan MSP Power Panel- Left Q203 Fan MSP Power Panel- Left Q205 Fan MSP Power Panel- Left Q207 Fan MSP Power Panel- Left Q210 Fan MSP Power Panel- Left R1 Compressor Crankcase Heater Cir. 1 Compressor 1 R2 Compressor Crankcase Heater Cir. 2 Compressor 2 R5 Evaporator Heater Evaporator Shell REC 1 115V Outlet Control Panel SL-1 Slide Indicator Cir. 1 Compressor 1 SL-2 Slide Indicator Cir. 2 Compressor 2 SP-1 Evap. Pressure Circuit 1 Suction Line- Circuit 1 SP-2 Evap. Pressure Circuit 2 Suction Line- Circuit 2 SS1 Selection Switch 1 Voltmeter SS2 Selection Switch 2 Ammeter ST-1 Suction Temperature Cir. 1 Suction Line- Circuit 1 ST-2 Suction Temperature Cir. 2 Suction Line- Circuit 2 T1 115V Transformer Power Panel- Left T2 24V Transformer Power Panel- Left T20-1 Transformer Cir. 1 Starter Panel- Compressor 1 T20-2 Transformer Cir. 2 Starter Panel- Compressor 2 TC Thermostat- Evaporator Heater Evaporator TXV-1 Thermal Expansion Valve Cir. 1 Economizer Liquid Line TXV-2 Thermal Expansion Valve Cir. 2 Economizer Liquid Line UC Unit Control- MicroTech III Control Panel VFD1 Fan VFD / SpeedTrol Near front of evaporator VFD2 Fan VFD / SpeedTrol Near front of evaporator VM1 Volt Meter Switch Box Door W1 Compressor Thermistor Cir. 1 Compressor 1 W2 Compressor Thermistor Cir. 2 Compressor 2 WAA Air Ambient Sensor Condenser Coil Header WD-1 Oil Discharge Temp. Sensor Cir. 1 Discharge Line- Circuit 1 WD-2 Oil Discharge Temp. Sensor Cir. 2 Discharge Line- Circuit 2 WIE Evaporator Entering Water Temperature Evaporator Inlet WOE Evaporator Leaving Water Temperature Evaporator Outlet Y2A-1 Non-Modulating Slide Load Sol. Valve Cir. 1 Compressor 1 Y2A-2 Non-Modulating Slide Load Sol. Valve Cir. 2 Compressor 2 Y2B-1 Modulating Slide Load Solenoid Valve Cir. 1 Compressor 1 Y2B-2 Modulating Slide Load Solenoid Valve Cir. 2 Compressor 2 Y3A-1 Non-Mod. Slide Unload Sol. Valve Cir. 1 Compressor 1 Y3A-2 Non-Mod. Slide Unload Sol. Valve Cir. 2 Compressor 2 Y3B-1 Mod. Slide Unload Solenoid Valve Cir. 1 Compressor 1 Y3B-2 Mod. Slide Unload Solenoid Valve Cir. 2 Compressor 2 YT-1 Turbo Solenoid Valve Cir. 1 Compressor 1 YT-2 Turbo Solenoid Valve Cir. 2 Compressor 2
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 10
Electrical Legend - Units with VFD Starter
Sch. Sym. Description Location
AC Alarm Control Control Side AM1 Ammeter Control Box Door C10 EXV-1 Connector Outside Back of Control Side C20 EXV-2 Connector Outside Back of Control Side C101 Fan Harness Connector Condenser Fan Section C102 Fan Harness Connector Condenser Fan Section C103 Fan Harness Connector Condenser Fan Section C104 Fan Harness Connector Condenser Fan Section C105 Fan Harness Connector Condenser Fan Section C106 Fan Harness Connector Condenser Fan Section C107 Fan Harness Connector Condenser Fan Section C108 Fan Harness Connector Condenser Fan Section C109 Fan Harness Connector Condenser Fan Section C110 Fan Harness Connector Condenser Fan Section C111 Fan Harness Connector Condenser Fan Section C112 Fan Harness Connector Condenser Fan Section C201 Fan Harness Connector Condenser Fan Section C202 Fan Harness Connector Condenser Fan Section C203 Fan Harness Connector Condenser Fan Section C204 Fan Harness Connector Condenser Fan Section C205 Fan Harness Connector Condenser Fan Section C206 Fan Harness Connector Condenser Fan Section C207 Fan Harness Connector Condenser Fan Section C208 Fan Harness Connector Condenser Fan Section C209 Fan Harness Connector Condenser Fan Section C210 Fan Harness Connector Condenser Fan Section C211 Fan Harness Connector Condenser Fan Section C212 Fan Harness Connector Condenser Fan Section CC1 Control Compressor Cir. 1 Control Side CC2 Control Compressor Cir. 2 Control Side DP-1 Condenser Pressure Cir. 1 Discharge Line- Circuit 1 DP-2 Condenser Pressure Cir. 2 Discharge Line- Circuit 2 EEXV1 Expansion Valve Controller Cir. 1 Control Side EEXV2 Expansion Valve Controller Cir. 2 Control Side EMI-1 Electromagnetic Interference Filter 1 Power Side EMI-2 Electromagnetic Interference Filter 2 Power Side ESV-1 Economizer Solenoid Valve Cir. 1 Liquid Line- Circuit 1 ESV-2 Economizer Solenoid Valve Cir. 2 Liquid Line- Circuit 2 EXV-1 Electronic Expansion Valve Cir. 1 Liquid Line- Circuit 1 EXV-2 Electronic Expansion Valve Cir. 2 Liquid Line- Circuit 2 F0-1 Crankcase Heater 1 Fuses/ MSP Power Side F0-2 Crankcase Heater 2 Fuses/ MSP Power Side F1 Compressor 1 Circuit Breaker Power Side F2 Compressor 2 Circuit Breaker Power Side F10 Exhaust Fan Fuse Control Side F11 Unit Controller Fuse Control Side F12 Outlet Fuse Control Side F13 High Pressure Switch Cir. 1 Compressor 1 F23 High Pressure Switch Cir. 2 Compressor 2 F59 Evaporator Heater Fuse Control Side F90 Thermostat Control Side F100 Fan Circuit Breaker Cir. 1 Control Side F116 Evaporator Flow Switch Evaporator Outlet
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 11
Electrical Legend - Units with VFD Starter
Sch. Sym. Description Location
F120 Transformer T1 Protection Power Side F130 Phase Volt Monitor Fuse Control Side F200 Fan Circuit Breaker 2 Control Side FC Fans Control Control Side FTB107 Fan Terminal Block Cir. 1 Control Side FTB110 Fan Terminal Block Cir. 1 Control Side FTB207 Fan Terminal Block Cir. 2 Control Side FTB210 Fan Terminal Block Cir. 2 Control Side GFR1 Ground Fault Relay Cir. 1 Control Side GFR2 Ground Fault Relay Cir. 2 Control Side JFU1 HSCR Fuse 1 Control Side JFU2 HSCR Fuse 2 Control Side K1 Compressor VFD Run Relay 1 Power Side K2 Compressor VFD Run Relay 2 Power Side K11 Emergency Stop Contactor Control Side K13 Mechanical Hi Pressure Relay & Contactor Control Side K16 Fan Stage Cir. 1 Control Side K23 Mechanical Hi Pressure Relay & Contactor Control Side K26 Fan Stage Cir. 2 Control Side KLJ-1 Liquid Injection Relay 1 Control Side KLJ-2 Liquid Injection Relay 2 Control Side KM101 Fan Motor Contactor Control Side KM102 Fan Motor Contactor Control Side KM103 Fan Motor Contactor Control Side KM105 Fan Motor Contactor Control Side KM107 Fan Motor Contactor Control Side KM110 Fan Motor Contactor Control Side KM201 Fan Motor Contactor Control Side KM202 Fan Motor Contactor Control Side KM203 Fan Motor Contactor Control Side KM205 Fan Motor Contactor Control Side KM207 Fan Motor Contactor Control Side KM210 Fan Motor Contactor Control Side LJV-1 Liquid Injection Solenoid Cir. 1 Liquid Injection Line 1 LJV-2 Liquid Injection Solenoid Cir. 2 Liquid Injection Line 2 LP1 Low Pressure Switch 1 Compressor 1 LP2 Low Pressure Switch 2 Compressor 2 LR1 Line Reactor Cir. 1 Control Side LR2 Line Reactor Cir. 2 Control Side LSV-1 Liquid Line Solenoid Cir. 1 Liquid Line- Circuit 1 LSV-2 Liquid Line Solenoid Cir. 2 Liquid Line- Circuit 2 M1 Compressor Cir. 1 Base M2 Compressor Cir. 2 Base M10 Forced Ventilation Outside Wall of Power Side M11 Intake Fan Outside Wall of Control Side M12 Exhaust Fan Control Box Left Door M101 Fan Motor Condenser Fan Section M102 Fan Motor Condenser Fan Section M103 Fan Motor Condenser Fan Section M104 Fan Motor Condenser Fan Section M105 Fan Motor Condenser Fan Section M106 Fan Motor Condenser Fan Section M107 Fan Motor Condenser Fan Section
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 12
Electrical Legend - Units with VFD Starter
Sch. Sym. Description Location
M108 Fan Motor Condenser Fan Section M109 Fan Motor Condenser Fan Section M110 Fan Motor Condenser Fan Section M111 Fan Motor Condenser Fan Section M112 Fan Motor Condenser Fan Section M201 Fan Motor Condenser Fan Section M202 Fan Motor Condenser Fan Section M203 Fan Motor Condenser Fan Section M204 Fan Motor Condenser Fan Section M205 Fan Motor Condenser Fan Section M206 Fan Motor Condenser Fan Section M207 Fan Motor Condenser Fan Section M208 Fan Motor Condenser Fan Section M209 Fan Motor Condenser Fan Section M210 Fan Motor Condenser Fan Section M211 Fan Motor Condenser Fan Section M212 Fan Motor Condenser Fan Section MP1 Motor Thermal Protection Control Side MP2 Motor Thermal Protection Control Side MPR1 Motor Protection Relay Cir. 1 Control Side MPR2 Motor Protection Relay Cir. 2 Control Side OP-1 Oil Pressure Cir. 1 Compressor 1 OP-2 Oil Pressure Cir. 2 Compressor 2 Q0 Unit ON - OFF Switch Control Side Q1 Pump Down Switch Cir. 1 Control Side Q2 Pump Down Switch Cir. 2 Control Side Q10 Main Power Block or Disconnect Switch 1 Power Side Q11 Emergency Stop Switch Control Box Left Door Q12 Automatic Circuit Breaker T1 Transformer Q101 Fan MSP Control Side Q102 Fan MSP Control Side Q103 Fan MSP Control Side Q105 Fan MSP Control Side Q107 Fan MSP Control Side Q110 Fan MSP Control Side Q201 Fan MSP Control Side Q202 Fan MSP Control Side Q203 Fan MSP Control Side Q205 Fan MSP Control Side Q207 Fan MSP Control Side Q210 Fan MSP Control Side R1 Compressor Crankcase Heater Cir. 1 Compressor 1 R2 Compressor Crankcase Heater Cir. 2 Compressor 2 R5 Evaporator Heater Evaporator Shell REC 1 115V Outlet Control Side SP-1 Evap. Pressure Circuit 1 Suction Line- Circuit 1 SP-2 Evap. Pressure Circuit 2 Suction Line- Circuit 2 SS1 Selection Switch 1 Voltmeter SS2 Selection Switch 2 Ammeter ST-1 Suction Temperature Cir. 1 Suction Line- Circuit 1 ST-2 Suction Temperature Cir. 2 Suction Line- Circuit 2 T1 115V Transformer Power Side T2 24V Transformer Control Side
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 13
Electrical Legend - Units with VFD Starter
Sch. Sym. Description Location
T20-1 Transformer Cir. 1 Control Side T20-2 Transformer Cir. 2 Control Side TC Thermostat- Evaporator Heater Evaporator UC Unit Control- MicroTech III Control Side VFD1 Fan VFD / SpeedTrol Control Side Left Wall VFD2 Fan VFD / SpeedTrol Control Side Left Wall VFD-1 Compressor VFD 1 Power Side VFD-2 Compressor VFD 2 Power Side VFU1 Compressor VFD Fuse 1 Power Side VFU2 Compressor VFD Fuse 2 Power Side VM1 Volt Meter Switch Box Door W1 Compressor Thermistor Cir. 1 Compressor 1 W2 Compressor Thermistor Cir. 2 Compressor 2 WAA Air Ambient Sensor Condenser Coil Header WD-1 Oil Discharge Temp. Sensor Cir. 1 Discharge Line- Circuit 1 WD-2 Oil Discharge Temp. Sensor Cir. 2 Discharge Line- Circuit 2 WIE Evaporator Entering Water Temperature Evaporator Inlet WOE Evaporator Leaving Water Temperature Evaporator Outlet
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 14
Unit Layout
(Unit Size 310BDS Shown)
9
8
Ref. No. Description Location
1 Compressors Refrigeration Section 2 Tubing (suction, discharge, liquid injection) Refrigeration Section 3 Liquid Line and Economizer Refrigeration Section 7 Evaporator Refrigeration Section 8 Condenser Coil Refrigeration Section 9 Condenser Fans Refrigeration Section 10 Unit Switch Box/Control Panel * Controls Section 11 Compressor Starter Panel (not on units with VFD Starters) Controls Section 12 Compressor Terminal Box Controls Section
9
3
9 9 9
7
9
9 9
12
2
11
1
10
* Control Panel for units with Wye-Delta or Solid State Starters shown. Larger Panel used on units with VFD Starters.
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 15
Refrigeration Section
Compressor Charts
Standard Efficiency: Code 4 = S*; High Efficiency: Code 4 = H*; Premium Efficiency: Code 4 = P*
Compressor, Circuit 1
Unit Size Starter Std Eff. High Eff Premium Eff (Code 9)
170 any A -- 190 WD or SS A -- 190 VE or VF A -- -­ 200 any C -- -­ 210 any A A -­ 225 any C -- -­ 230 any -- A -­ 240 any -- -- A 250 any C C -­ 260 any B -- -­ 265 any -- -- A 280 any -- C -­ 290 any B -- C 300 any -- B -­ 310 any E -- C 330 any -- B B 350 any E E -­ 365 any -- -- B 375 any D -- -­ 390 any -- E -­ 400 any -- -- E 410 any -- D --
Compressor, Circuit 2
Unit Size Starter Std Eff. High Eff Premium Eff (Code 9)
170 any A -- 190 WD or SS A -- 190 VE or VF C -- -­ 200 any C -- -­ 210 any C A -­ 225 any C -- -­ 230 any -- C -­ 240 any -- -- A 250 any B C -­ 260 any B -- -­ 265 any -- -- C 280 any -- B -­ 290 any E -- C 300 any -- B -­ 310 any E -- B 330 any -- E B 350 any D E -­ 365 any -- -- E 375 any D -- -­ 390 any -- D -­ 400 any -- -- E 410 any -- D --
See next page for Compressor part numbers.
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 16
Refrigeration Section
Compressors
See previous page for Compressor Charts.
Units with VFD Starters: Code 9 = VE, VF. Units without VFD Starters: Code 9 = WD or SS
Standard or High Efciency Units
Code 4 = SE, SM, HE, HM
Compressor A 208V 332529270 230V 332529275 380V (units w/ VFD Starters) 332529380 380V (units w/o VFD Starters) 332529280 460V (units w/ VFD Starters) 332529360 460V (units w/o VFD Starters) 332529260 575V - new 332529265
Compressor B 208V 332529272 230V 332529277 380V (units w/ VFD Starters) 332529382 380V (units w/o VFD Starters) 332529282 460V (units w/ VFD Starters) 332529362 460V (units w/o VFD Starters) 332529262 575V 332529267
Compressor C 208V 332529271 230V 332529276 380V (units w/ VFD Starters) 332529381 380V (units w/o VFD Starters) 332529281 460V (units w/ VFD Starters) 332529361 460V (units w/o VFD Starters) 332529261 575V 332529266
Premium Efciency Units
Code 4 = PE, PM
Compressor A 208V 332529470 230V 332529475 380V 332529480 460V 332529460 575V - new 332529465
Compressor B 208V 332529472 230V 332529477 380V 332529482 460V 332529462 575V 332529467
Compressor C 208V 332529471 230V 332529476 380V 332529481 460V 332529461 575V 332529466
Compressor E 380V 332529483 460V 332529463 575V 332529468
Compressor D 380V (units w/ VFD Starters) 332529384 380V (units w/o VFD Starters) 332529284 460V (units w/ VFD Starters) 332529364 460V (units w/o VFD Starters) 332529264 575V 332529269
Compressor E 380V (units w/ VFD Starters) 332529383 380V (units w/o VFD Starters) 332529283 460V (units w/ VFD Starters) 332529363 460V (units w/o VFD Starters) 332529263 575V 332529268
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 17
Refrigeration Section
Compressor Components
Y3A1
60
Y2A1
60A
15
11
60A
60B
Y3B1
Circuit # 1 shown
YT1
Y2B1
SL1
13
R1
2
2A
13A
2B
10
F13
60
14
50
53
52
51
54
See Compressor Charts to identify compressor.
Ref. Sch. Description Compressor Compressor Compressor Qty No. Sym. A B C per compr
2 Compressor Heater, 208-230V 735041265 735041265 735041265 1 2 Compressor Heater, 380V 735041266 735041266 735041266 1 2 Compressor Heater, 460V 735041267 735041267 735041267 1 2 Compressor Heater, 575V 735041268 735041268 735041268 1 2A Well- Heater 131506010 131506010 131506010 1 2B Bushing- Heater 132010016 132010016 132010016 1 10 F13, 23 Switch- High Pressure Control, 290 psi 073074009 073074009 073074009 1 11 OP1, 2 Transducer- Oil Pressure, 0 to 30 bar 10000109562 10000109562 10000109562 1 13 Relief Valve, 325 psi 735045859 735045859 735045859 1 13A Elbow- Relief Valve 10000108772 10000108772 10000108772 1 14 SL1, 2 Transducer- Slide Indicator (C21= L, B) 330591103 330591103 330591103 1 15 Discharge Shut-Off Valve 10000107127 10000107037 10000107037 1 50 Isolator, Compr. Mounting 10000107142 10000107142 10000107142 4 51 Screw, M8 x 2.5 C101 330821929 330821929 330821929 8 52 Washer, Plain, .312 040500322 040500322 040500322 8 53 Washer, Lock, .500 048164814 048164814 048164814 4 54 Screw, M12 x 1.75 330821921 330821921 330821921 4 55 Washer, Lock, .312 048164810 048164810 048164810 8
60 Y2*1-1, 2 Valve, Solenoid- Load 60A Y3*1-1, 2 Valve, Solenoid- Unload 60B YT-1, 2 Valve, Solenoid- Turbo
NS Suction Gasket 350233902 332115901 332115901 1 NS Oil Filter 332126801 332115201 332115201 1 NS Liq Injection Fitting- Compr (non-Economizer) 132010068 132010053 132010053 1 NS Liq Injection Fitting- Compr (with Economizer) 10000105096 10000105095 10000105095 1 NS Liq Injection Fitting- Rotolock to Copper 10000107074 10000107074 10000107074 1 NS Liq Injection O-Ring 070194921 070194971 070194971 1 NS Kit, O-Rings and Gaskets 128810917 128810919 128810919 1
1
Solenoids are comprised of: Valve Body & Adapter p/n 132010102; Valve Coil p/n 131066074; Valve Support Gasket p/n 332130201.
NS = Not Shown
1 1 1
1 1 1
1 1 1
1 1 1
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 18
Refrigeration Section
Compressor Components
Y3A1
60
Y2A1
60A
15
11
60A
60B
Y3B1
Circuit # 1 shown
YT1
Y2B1
SL1
13
R1
2
2A
13A
2B
10
F13
60
14
50
53
52
51
54
See Compressor Charts to identify compressor.
Ref. Sch. Description Compressor Compressor Qty No. Sym. D E per compr
2 Compressor Heater, 208/230V 735041265 735041265 1 2 Compressor Heater, 380V 735041266 735041266 1 2 Compressor Heater, 460V 735041267 735041267 1 2 Compressor Heater, 575V 735041268 735041268 1 2A Well- Heater 131506010 131506010 1 2B Bushing- Heater 132010016 132010016 1 10 F13, 23 Switch- High Pressure Control, 290 psi 073074009 073074009 1 11 OP1, 2 Transducer- Oil Pressure, 0 to 30 bar 10000109562 10000109562 1 13 Relief Valve, 325 psi 735045859 735045859 1 13A Elbow- Relief Valve 10000108772 10000108772 1 14 SL1, 2 Transducer- Slide Indicator (C21= L, B) 330591103 330591103 1 15 Discharge Shut-Off Valve 10000107037 10000107037 1 50 Isolator, Compr. Mounting 10000107046 10000107046 4 51 Screw, M8 x 2.5 330821929 330821919 8 52 Washer, Plain, .312 040500322 040500322 8 53 Washer, Lock, .500 048164814 048164814 4 54 Screw, M12 x 1.75 330821921 330821921 4 55 Washer, Lock, .312 048164810 048164810 8
60 Y2*1-1, 2 Valve, Solenoid- Load 60A Y3*1-1, 2 Valve, Solenoid- Unload 60B YT-1, 2 Valve, Solenoid- Turbo
NS Suction Gasket 332115901 332115901 1 NS Oil Filter 332115201 332115201 1 NS Liq Injection Fitting- Compressor (non-Economizer) 132010053 132010053 1 NS Liq Injection Fitting- Compressor (with Economizer) 10000105095 10000105095 1 NS Liq Injection Fitting- Rotolock to Copper 10000107074 10000107074 1 NS Liq Injection O-Ring 070194971 070194971 1 NS Kit, O-Rings and Gaskets 128810921 128810921 1
1
Solenoids are comprised of: Valve Body & Adapter p/n 132010102; Valve Coil p/n 131066074; Valve Support Gasket p/n 332130201.
NS = Not Shown
1 1
1 1
1 1
1
1 1
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 19
Refrigeration Section
Suction Lines, Discharge Lines, Liquid Injection Lines
WD2
609
608
603
605
DP2
604
Suction Line Detail Circuit #1 (Remote Evap)
303
Discharge Line
Circuit #1
500
22-24 Fan Units
501
504
503
505
508
Liquid Injection Detail
WD1
509
Circuit #1
309
313
Detail
shown
DP1
Discharge
Liquid
Injection
LJV1
304
601
600
Discharge Line
Detail
Circuit #2
22-24 Fan Units
shown
302
102
Suction Line Detail
Suction
Circuit #1 (Pkg’d Unit) Shown with Suction Shut-off Valve
102
Suction Line Detail Circuit #2 (Pkg’d Unit) Shown with Suction Shut-off Valve
202
100
204
120
100
104
ST1
ST2
200
220
200
311
Liquid Injection Detail
Circuit #2
16-20 Fan Unit
Shown
LJV2
404
402
403
202
Suction Line Detail Circuit #2 (Remote Evap)
411
413
409
Piping configuration may vary.
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 20
Refrigeration Section
Suction Lines, Discharge Lines, Liquid Injection
Ref Sch. Part Part No. Sym. Description Number Qty.
Suction Line- Circuit #1 100 Valve- Relief 200 PSI 735045852 1 102 Valve- Suction Shutoff see next 2 pages 1 104 ST1 Sensor- Suction Temperature, Straight, 30 ft. 332519703 1 Sensor- Suction Temperature, Bent, 30 ft. 193414603 1 120 Charge Valve, .37 x .37 4 038689900 1 NS Pressure Switch, CL20 - OP5 4 073074010 1 NS SP1 Transducer- Suction -1 to 7 bar 10000109563 1 Suction Line- Circuit #2 200 Valve- Relief 200 PSI 735045852 1 202 Valve- Suction Shutoff see next 2 pages 1 204 ST2 Sensor- Suction Temperature, Straight, 30 ft. 332519703 1 Sensor- Suction Temperature, Bent, 30 ft. 193414603 1 220 Charge Valve, .37 x .37 4 038689900 1 NS Pressure Switch, CL20 - OP5 4 073074010 1 NS SP2 Transducer- Suction Pressure -1 to 7 bar 10000109563 1 Liquid Injection- Circuit #1 302 Fitting- Rotolock 10000107074 1 303 Valve- Schrader 071100801 1 304 LJV1 Valve- Solenoid 120V 331451002 1 309 Strainer 735030506 1 311 Valve- Ball 330286003 1 313 Cap- Valve 032943500 1 Liquid Injection- Circuit #2 402 Fitting- Rotolock 10000107074 1 403 Valve- Schrader 071100801 1 404 LJV2 Valve- Solenoid 120V 331451002 1 409 Strainer 735030506 1 411 Valve- Ball 330286003 1 413 Cap- Valve 032943500 1 Discharge Line- Circuit #1 500 Coupling 1 3.13 10000108703 1 501 Kit- Flange 1 4.12 735016406 1 NS Gasket- Discharge Shut-Off Valve 1 070199144 1 503 Valve- Schrader 071100801 1 504 Core- Valve 026541100 1 505 DP1 Transducer- Discharge Pressure 0 to 30 bar 10000109562 1 508 Tube- Sensor 070228901 1 509 WD1 Sensor- Discharge Temperature, 20 ft. 193414602 1 Discharge Line- Circuit #2 600 Coupling 2 3.13 10000108703 1 601 Kit- Flange 2 4.12 735016406 1 NS Gasket- Discharge Shut-Off Valve 2 070199144 1 603 Valve- Schrader 071100801 1 604 Core- Valve 026541100 1 605 DP2 Transducer- Discharge Pressure 0 to 30 bar 10000109562 1 608 Tube- Sensor 070228901 1 609 WD2 Sensor- Discharge Temperature, 20 ft. 193414602 1
1
Circuit 1 - On the following units, use Coupling/Adapter 735049707, Flange Kit 735016404, and Discharge Shut-Off Valve
Gasket 070199117: 170, 190, 210BDS (Std. Eff.) / 210, 230BDH (Hi Eff.) / 240, 265BDP (Prem. Eff.)
2
Circuit 2 - On the following units, use Coupling/Adapter 735049707, Flange Kit 735016404, and Discharge Shut-Off Valve
Gasket 070199117: 170BDS, 190BDS-wo/VFD Starter (Std. Eff.) / 210BDH (Hi Eff.) / 240BDP (Prem. Eff.)
4
Only on units with Remote Evaporator (Code 4 = SM, HM or PM)
NS = Not Shown
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 21
Refrigeration Section
Suction Shut Off Valves - Packaged Units
Packaged Units ­Standard Efficiency: Code 4 = SE, High Efficiency: Code 4 = HE, Premium Efficiency: Code 4 = PE
Ref. 102: Suction Shut Off Valve, Circuit 1
Unit Size Standard Eff. High Eff. Premium Eff.
170 073062104 -- -­ 190 073062104 -- -­ 200 332430701 -- 210 073062104 073062104 -­ 225 332430701 -- -­ 230 -- 073062104 -­ 240 -- -- 073062104 250 332430701 332430701 -­ 260 332430701 -- -­ 265 -- -- 073062104 280 -- 073062103 -­ 290 073062103 -- 073062103 300 -- 073062103 -­ 310 073062103 -- 073062103 330 -- 073062103 073062103 350 073062103 073062103 -­ 365 -- -- 073062103 375 073062103 -- -­ 390 -- 073062103 -­ 400 -- -- 073062103 410 -- 073062103 --
Ref. 202: Suction Shut Off Valve, Circuit 2
Unit Size Standard Eff. High Eff. Premium Eff.
170 073062104 -- 190 (Code 9=WD or SS) 073062104 -- 190 (Code 9=VE or VF) 332430701 -- -­ 200 332430701 -- 210 332430701 073062104 -­ 225 332430701 -- -­ 230 -- 332430701 -­ 240 -- -- 073062104 250 332430701 332430701 -­ 260 332430701 -- -­ 265 -- -- 073062103 280 -- 073062103 -­ 290 073062103 -- 073062103 300 -- 073062103 -­ 310 073062103 -- 073062103 330 -- 073062103 073062103 350 073062103 073062103 -­ 365 -- -- 073062103 375 073062103 -- -­ 390 -- 073062103 -­ 400 -- -- 073062103 410 -- 073062103 --
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 22
Refrigeration Section
Suction Shut Off Valves - Units with Remote Evaporator
Units with Remote Evap­Standard Efficiency: Code 4 = SM, High Efficiency: Code 4 = HM, Premium Efficiency: Code 4 = PM
Ref. 102: Suction Shut Off Valve, Circuit 1
Unit Size Standard Eff. High Eff. Premium Eff.
170 073062104 -- -­ 190 073062104 -- -­ 200 332430701 -- 210 073062104 073062104 -­ 225 332430701 -- -­ 230 -- 073062104 -­ 240 -- -- 073062104 250 332430701 332430701 -­ 260 332430701 -- -­ 265 -- -- 073062104 280 -- 332430701 -­ 290 332430701 -- 332430701 300 -- 332430701 -­ 310 332430701 -- 332430701 330 -- 332430701 332430701 350 332430701 332430701 -­ 365 -- -- 332430701 375 332430701 -- -­ 390 -- 332430701 -­ 400 -- -- 332430701 410 -- 332430701 --
Ref. 202: Suction Shut Off Valve, Circuit 2
Unit Size Standard Eff. High Eff. Premium Eff.
170 073062104 -- -­ 190 073062104 -- -­ 200 332430701 -- 210 073062104 073062104 -­ 225 332430701 -- -­ 230 -- 073062104 -­ 240 -- -- 073062104 250 332430701 332430701 -­ 260 332430701 -- -­ 265 -- -- 073062104 280 -- 332430701 -­ 290 332430701 -- 332430701 300 -- 332430701 -­ 310 332430701 -- 332430701 330 -- 332430701 332430701 350 332430701 332430701 -­ 365 -- -- 332430701 375 332430701 -- -­ 390 -- 332430701 -­ 400 -- -- 332430701 410 -- 332430701 --
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 23
Refrigeration Section
Liquid Lines- Standard Efficiency
Packaged Units (Code 4= SE)
102
Evaporator
Circuit #2
100
101
102
113
108
112
107
114
124
LSV2
109
Circuit #1
102
101
100
116
115
107
EXV2
119
116
107
101
115
100
119
EXV1
109
124
LSV1
114
113
112
108
107
100
101
102
Piping configuration may vary.
Ref Sch. Part Part Qty. No. Sym. Description Number per circuit
100 Valve- Schrader 071100801 2 101 Core- Valve 026541100 2 102 Cap- Valve 032943500 2 107 Valve- Charge .37 x .37 038689900 2 108 Valve- Ball 1.625 330286087 1 109 Bracket- Drier 10000101769 1 112 Shell- Filter Drier 071993505 1 113 Core- Filter Drier 330694401 4 114 Kit- Drier Gasket 074783601 2 115 Saddle- Sight Glass 330508705 1 116 Cap- Sight Glass 330508701 1 119 EXV1, 2 Valve- Electronic Expansion 12V/6W 10000107041 1 124 LSV1, 2 Valve- Liquid Line Solenoid C29= SD, SL 331451007 1
Air Cooled Screw Chiller, AWS 170-410, 2-Ckt, Vint. B, Unit Rev. 00 RPL Rev. C 9/12 RPL 700023400 / Page 24
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