McQuay Air-Cooled Global Water Chillers are complete, self-contained automatic
refrigerating units. Every unit is completely assembled, factory wired, charged, and
tested. Each unit consists of twin air-cooled condensers with integral subcooler
sections, two tandem or triple scroll compressors, brazed-plate or replaceable tube, dual
circuit shell-and-tube evaporator, and complete refrigerant piping. Liquid line
components include manual liquid line shutoff valves, sight-glass/moisture indicators,
solenoid valves, and thermal expansion valves. Other features include compressor
crankcase heaters, an evaporator heater for chilled water freeze protection, limited
pumpdown during “on” or “off” periods, automatic compressor lead-lag to alternate the
compressor starting sequence, and sequenced starting of compressors.
The electrical control center includes all equipment protection and operating controls
necessary for dependable automatic operation. Condenser fan motors are protected in
all three phases and started by their own three-pole contactors.
Manuals
This manual covers the installation, maintenance and service for dual circuit, AGZ
packaged scroll compressor chillers. Information on remote evaporator units is in IMM
ACZ/AGZ-4. Operating information is contained in the operating manual OM AGZ-1.
Inspection
Check all items carefully against the bill of lading. Inspect all units for damage upon
arrival. Report shipping damage and file a claim with the carrier. Check the unit
nameplate before unloading, making certain it agrees with the power supply available.
McQuay is not responsible for physical damage after the unit leaves the factory.
Note: Unit shipping and operating weights are available in the Physical Data
tables beginning on page 31.
Nomenclature
A G Z - XXX B S
Scroll Compressor
Air-Cooled
Global
Application
S= Standard Ambient, Packaged
M= Standard Ambient, Remote
H= High Ambient, Packaged
B= High Ambient, Remote
Design Vi ntage
Model Size
(Nominal Tons)
IMM AGZ-8 AGZ 026B through 130B 3
Page 4
Installation
Note: Installation is to be performed by qualified personnel who are familiar
with local codes and regulations.
WARNING
Sharp edges on unit and coil surfaces are a potential hazard to personal safety.
Avoid contact with them.
Handling
Be careful to avoid rough handling of the unit. Do not push or pull the unit from
anything other than the base. Block the pushing vehicle away from the unit to prevent
damage to the sheet metal cabinet and end frame (see
To lift the unit, 2 1/2" (64mm) diameter lifting tabs are provided on the base of the unit.
Arrange spreader bars and cables to prevent damage to the condenser coils or cabinet
Figure 2).
(see
Figure 1, Suggested Pushing Arrangement
Blocking is required
across full width
Figure 1).
Figure 2, Suggested Lifting Arrangement
Number of fans may vary
from this diagram. The lifting
Spreader bars
Spreader bars
required
required
(use caution)
(use caution)
method will remain the same.
All rigging locations
must be used.
4 AGZ 026B through 130B IMM AGZ-8
Page 5
Location
Unit Placement
AGZ units are for outdoor applications and
can be mounted either on a roof or at ground
level. For roof mounted applications, install
Figure 3, Clearances
SEE ATTACHED TABLE
DIMENSION “A”
the unit on a steel channel or I-beam frame to
support the unit above the roof. For ground
level applications, install the unit on a
substantial base that will not settle. A one-
4 FT. (1220mm)
CLEARANCE FOR
SERVICE ACCESS
4 FT. (1220)
CLEARANCE FOR
SERVICE ACCESS
piece concrete slab with footings extended
below the frost line is recommended. Be sure
the foundation is level within 1/2" (13mm)
over its length and width. It is recommended
SEE ATTACHED TABLE
DIMENSION “A”
that the unit be raised a few inches with
suitable supports, located at least under the
mounting locations, to allow water to drain
from under the unit and to facilitate cleaning under it. The foundation must be strong enough to
support the weights listed in the Physical Data Tables beginning on page
Do not block the flow of air to and
from the condenser coil. Restricting
airflow or allowing air recirculation
AIR
DISCHARGE
will result in a decrease in unit
performance and efficiency because
discharge pressures are increased.
There must be no obstruction above
AIR FLOWAIR FLOW
AIR FLOW
“B”
the unit that would deflect discharge
air downward where it could be
recirculated back to the inlet of the
The recommended minimum side clearance between two units
is dimension “B’ in table on this page.
condenser coil. The condenser fans
are propeller type and will not
operate with ductwork.
AIR FLOWAIR FLOW
AIR
DISCHARGE
Install the unit with enough side
clearance for air to enter the coil and
for servicing. Provide service access
to the evaporator, compressors,
“C”“C”
electrical control panel and piping
components.
Do not allow debris to accumulate
near the unit where it could be drawn
The unit must not be installed in a pit or enclosure that is
deeper or taller than the height of the unit unless extra space
is provided. The minimum clearance on each
side of the unit is dimension “C” in table on this page.
into the condenser coil. Keep
condenser coils and fan discharge free of snow or other obstructions to permit adequate airflow
for proper operation.
AIR
DISCHARGE
IMM AGZ-8 AGZ 026B through 130B 5
Page 6
Restricted Air Flow
General
The clearances required for design-life operation of AGZ air-cooled condensers are
described in the previous section. Occasionally, these clearances cannot be maintained
due to site restrictions such as units being too close together or a fence or wall
restricting airflow, or both.
Fortunately, the McQuay AGZ chillers have several features that can mitigate the
problems attributable to restricted airflow.
• The condenser section is shaped as shown
Figure 4. This allows inlet air for these
coils to come in from either side. A vertical coil and its adjacent angled coil are
manifolded together to serve one refrigerant circuit.
• The MicroTech II® control is proactive in response to “off-design conditions”. In
the case of single or compounded influences restricting airflow to the unit, the
microprocessor will act to keep the compressor(s) running (possibly at reduced
capacity) rather than allowing a shut-off on high discharge pressure.
• The MicroTech II® control can be programmed to sequence the compressors in the
most advantageous way. For example, in the diagram shown below, it might be
desirable to program circuit #1 to be the lag circuit (last circuit to reach full load)
during periods of high ambient temperatures.
Figure 4, Coil and Fan Arrangement
Building
Circuit #1Circuit #2
NOTE: Models AGZ 026 to 035 do not have an interior slanted coil.
The following sections discuss the most common situations of condenser air restriction
and give capacity and power adjustment factors for each. Note that in unusually severe
conditions, the MicroTech II® controller would adjust the unit operation to remain
online until a less severe condition is reached.
6 AGZ 026B through 130B IMM AGZ-8
Page 7
Case 1, Building or Wall on One Side of One Unit
The existence of a screening wall or the wall of a building in close proximity to an air-cooled
chiller is common in both rooftop and ground level applications. Hot air recirculation on the
coils adjoining the wall will increase compressor discharge pressure, decreasing capacity and
increasing power consumption. Only the compressor(s) connected to these coils will be
affected. Circuits opposite the wall are unaffected.
When close to a wall, it is desirable to place chillers on the north or east side of them. It is also
desirable to have prevailing winds blowing parallel to the unit’s long axis. The worst case is to
have wind blowing hot discharge air into the wall.
Figure 5, Unit Adjacent to Wall
H
Figure 6, Adjustment Factors
3.0
2.0
1.0
.5
D
AGZ
075-130
4.5 ft.
(1.4m)
6 ft.
(1.8m)
8 ft.
(2.4m)
AGZ
026-070
3.5 ft.
(1.0m)
4 ft.
(1.2m)
6 ft.
(1.8m)
4.0
3.0
2.0
AGZ
6 ft.
8 ft.
AGZ
026-070
3.5 ft.
(1.0m)
4 ft.
(1.2m)
6 ft.
(1.8m)
075-130
4.5 ft.
(1.4m)
(1.8m)
(2.4m)
0
0
IMM AGZ-8 AGZ 026B through 130B 7
Page 8
Case 2, Two Units Side By Side
Two or more units sited side by side are common. If spaced closer than 12 feet (3.7 meters) or
8 feet (2.5meters) depending on size, it is necessary to adjust the performance of each unit;
circuits adjoining each other are affected. NOTE: This case applies only to two units side by
side. See Case 3 for three or more parallel units. If one of the two units also has a wall
adjoining it, see Case 1. Add the two adjustment factors together and apply to the unit located
between the wall and the other unit.
Mounting units end to end will not necessitate adjusting performance. Depending on the
actual arrangement, sufficient space must be left between the units for access to the control
panel door opening and/or evaporator tube removal. See “Clearance” section of this guide for
requirements for specific units.
Figure 7, Two Units Side by Side
Figure 8, Adjustment Factor
3.0
2.0
1.0
0
AGZ 075-130
AGZ 026-070
9
(2.7)
6.5
(2.0)
10
(3.0)
7
(2.1)
11
(3.3)
7.5
(2.2)
12
(3.6)
8
(2.4)
AGZ 075-130
AGZ 026-070
6.0
4.0
2.0
0
9
(2.7)
6.5
(2.0)
10
(3.0)
7
(2.1)
11
(3.3)
7.5
(2.2)
12
(3.6)
8
(2.4)
8 AGZ 026B through 130B IMM AGZ-8
Page 9
Case 3, Three or More Units Side By Side
When three or more units are side by side, the outside chillers (1 and 3 in this case) are
influenced by the middle unit only on their inside circuits. Their adjustment factors will be the
same as Case 2. All inside units (only number 2 in this case) are influenced on both sides and
must be adjusted by the factors shown below.
Figure 9, Three or More Units
AGZ 075-130
AGZ 026-070
Chiller 1Chiller 2Chiller 3
Figure 10, Adjustment Factor
4.0
3.0
2.0
1.0
0
15
(4.6)
11
(3.3)
16
(4.9)
12
(3.7)
17
(5.2)
13
(4.0)
18
(5.5)
14
(4.3)
AGZ 075-130
AGZ 026-070
8.0
6.0
4.0
2.0
0
15
(4.6)
11
(3.3)
16
(4.9)
12
(3.7)
17
(5.2)
13
(4.0)
18
(5.5)
14
(4.3)
IMM AGZ-8 AGZ 026B through 130B 9
Page 10
Case 4, Open Screening Walls
Decorative screening walls are often used to help conceal a unit either on grade or on a rooftop.
These walls should be designed such that the combination of their open area and distance from
the unit do not require performance adjustment. It is assumed that the wall height is equal to or
less than the unit height when mounted on its base support. This is usually satisfactory for
concealment. If the wall height is greater than the unit height, see Case 5, Pit Installation.
The distance from the ends of the unit to the end walls should be sufficient for service, opening
control panel doors, and pulling evaporator tubes, as applicable.
If each side wall is a different distance from the unit, the distances can be averaged providing
either wall is not less than 8 feet (2.4 meters) from the unit. For example, do not average 4 feet
and 20 feet to equal 12 feet.
Figure 11, Open Screening Walls
Figure 12, Wall Free Area vs Distance
AGZ
026-070
4
(1.2)
3.5
(1.0)
3.0
(0.9)
2.5
(0.7)
AGZ
075-130
6
(1.8)
5
(2.0)
4
(1.2)
3
(0.9)
01020304050
10 AGZ 026B through 130B IMM AGZ-8
Page 11
Case 5, Pit/Solid Wall Installation
A
A
A
A
A
A
A
Pit installations can cause operating problems and great care should be exercised if they are
to be used on an installation. Recirculation and restriction can both occur. A solid wall
surrounding a unit is substantially the same as a pit and the data presented here should be
used.
Steel grating is sometimes used to cover a pit to prevent accidental falls or trips into the pit.
The grating material and installation design must be strong enough to prevent such accidents,
yet provide abundant open area or serious recirculation problems will occur. Have any pit
installation reviewed by McQuay application engineers prior to installation to make sure it
has sufficient air-flow characteristics. The installation design engineer must approve the
work to avoid the risk of accident.
Figure 13, Pit Installation
Figure 14, Adjustment Factor
D=4
(1.4)
D=6
(1.8)
D=5
(2.0)
D=8
(2.4)
075-130
GZ
026-070
AGZ
075-130
GZ
D=10
(3.1)
GZ
026-070
D=7
(2.1)
D=4
(1.4)
D=6
(1.8)
D=5
(2.0)
D=8
(2.4)
GZ
075-130
D=10
(3.1)
GZ
026-070
D=7
(2.1)
GZ
026-070
GZ
075-130
IMM AGZ-8 AGZ 026B through 130B 11
Page 12
Sound Isolation
The low sound level of the AGZ chiller is suitable for most applications. When additional
sound reduction is necessary, locate the unit away from sound sensitive areas. Avoid
locations beneath windows or between structures where normal operating sounds may be
objectionable. Reduce structurally transmitted sound by isolating water lines, electrical
conduit and the unit itself. Use wall sleeves and rubber isolated piping hangers to reduce
transmission of water or pump noise into occupied spaces. Use flexible electrical conduit to
isolate sound transmission through electrical conduit. Spring isolators are effective in
reducing the low amplitude sound generated by scroll compressors and for unit isolation in
sound sensitive areas.
Vibration Isolators
Vibration isolators are recommended for all roof-mounted installations or wherever
vibration transmission is a consideration.
Table 2 lists isolator loads for all unit sizes.
RP-4, Neoprene-in-Shear Dimensions
CP-2, Spring Isolator Dimensions
Figure 15 shows isolator locations. See Dimensional Data starting on page 41 for detailed
mounting hole locations.
Isolators are also recommended for slab installations, primarily to keep the unit base from
resting its entire length directly on the slab.
Isolator Installation
The unit should be initially installed on shims or blocks at the listed free height. When all
piping, wiring, flushing, charging, etc. is completed, adjust the springs upward to load them
and to provide clearance to remove the shims or blocks.
Installation of spring isolators requires flexible piping connections and at least three feet of
conduit flex tie-ins. Piping and conduit must be supported independently of the unit.
Bolting: if the chiller base is to be bolted to the isolators, it is recommended that the short
threaded studs usually found on isolators be replaced with eight-inch threaded rod that can
extend through the holes on the top of the base and then be bolted. Washers will be
required.
Figure 15, Isolator Locations
4 or 6 FAN U N IT8 FAN UN IT
34
45
6
CONTROL
PANEL
12
12AGZ 026B through 130B IMM AGZ-8
CONTROL
PANEL
12
3
Page 13
Table 2, AGZ-BS/BH, Packaged, Isolator Loads At Each Mounting Location
Black Gray Gray Gray - - Orange Purple Purple Red - Black Gray Gray Gray - - Orange Purple Purple Red - Black Gray Gray Gray - - Orange Purple Purple Red - Black Gray Black Gray - - Orange Purple Purple Red - Black Gray Black Gray - - Orange Purple Purple Red - Black Gray Black Gray - - Orange Purple Purple Red - Black Black Black Gray - - Orange Purple Purple Purple- Black Black Black Gray - - Orange Purple Orange Purple- Black Black Black Black - - Orange Orange Orange Purple- Black Black Black Black - - Orange Orange Orange Purple- -
Red Black Red Black - - Gray Orange Gray Orange- Red Black Red Black - - Gray Orange Gray Orange- Red Black Red Black - - Gray Orange Gray Orange- -
Black Black Black Black Black Black Orange Orange Orange Orange Orange Orange
Red Black Black Red Black Black Green Orange Orange Green Orange Orange
Red Red Black Red Red Black Green Green Orange Green Green Orange
Red Red Black Red Red Black Green Green Orange Green Green Orange
NOTE (1): Position #4 is a CP-1, single spring isolator for ACZ 030 to 065 and AGZ 026 to 060. All others are CP-2, two
Operating
Weight
lbs kg 1 2 3 4 5 6 1 2 3 4 (1) 5 6
3600 1631 Black Gray Gray Green- - Orange PurpleRed Orange
3600 1631 Black Gray Gray Green- - Orange PurpleRed Orange - 3600 1631 Black Gray Gray Green- - Orange PurpleRed Orange - 3610 1635 Black Gray Gray Green- - Orange Purple Purple Orange - 3650 1653 Black Gray Gray Green- - Orange Purple Purple Orange - 3800 1721 Black Gray Gray Green- - Orange Purple Purple Orange - 3850 1744 Black Gray Gray Green- - Orange Purple Purple Orange - 4040 1830 Black Gray Gray Green- - Orange Purple Purple Orange - 4070 1844 Black Black Gray Gray - - Orange Purple Purple Red - 4180 1894 Black Black Gray Gray - - Orange Orange Purple Red - 5630 2550 Red Black Red Black - - Green Orange Green Orange - 5790 2623 Red Black Red Black - - Green Orange Green Orange - 5950 2695 Red Black Red Black - - Green Orange Green Orange - 6970 3157 Black Black Black Black Black Black Orange Orange Purple Orange Orange Purple
7230 3275 Black Black Black Black Black Black Orange Orange Purple Orange Orange Purple
7480 3388 Red Black BlackRed Black Black Green Orange Purple Green Orange Purple
7760 3515 Red Black BlackRed Black Black Green Orange Purple Green Orange Purple
spring.
Neoprene-In-Shear Mountings Spring-Flex Mountings
Ambient Air Temperature Limitations
Standard/High Ambient Panels
Models AGZ-B (26 to 130 tons, two circuit) have electrical data and subsequent field wiring
requirements that are tailored to individual applications.
There are many installations where the expected summer ambient air temperatures will be at
105°F (40.1°C) or less, resulting in smaller unit electrical requirements compared to operation at
106°F (41.1) and above. In these lower temperature cases, there can be considerable installation
cost savings by using smaller and more appropriate electrical service.
Therefore, the AGZ electrical data is divided into two classifications based on the design ambient
temperature where the unit will operate. Standard Ambient unit electrical data (BS and BM
models) is for operation in ambient temperatures of 105°F (40.1°C) or less. Units with the High
Ambient designation (BH and BB models) are for use above 105°F (40.1°C) to 125°F (51.7°C).
The AGZ-B units for high ambient operation require the addition of the High Ambient Control
Panel Option, which includes the addition of a small fan with a filter in the air intake to cool the
control panel, and a unit nameplate that lists the larger electrical requirements.
All units with the optional VFD low ambient fan control automatically include the High Ambient
Control Panel Option. Operation of the VFD generates a quantity of panel heat best removed by
use of a control panel fan.
IMM AGZ-8 AGZ 026B through 130B 15
Page 16
Winter Operation Temperatures
0°F to 34°F 35°F and Above
Fan Control Optional VFD (1) Standard FanTrol (2)
Design Ambient Air Temperature
Electrical Data (3)
≤105°F >106°F ≤105°F >106°F
Standard
Ambient
High
Ambient
Standard
Ambient
High
Ambient
Panel Fan Required (4) Yes Yes No Yes
Model Designator (5)
1. VFD is variable speed, fan control through the MicroTech II controller.
2. FanTrol is fan cycling off discharge pressure.
3. Standard Ambient electrical data begins on page
4. The VFD option automatically includes the factory-installed panel fan and filter set
5. The designator is the last two characters in the model number, i.e. AGZ 100BS.
41, High Ambient data begins on page 51.
Panel Ratings
Vo ltage
208-230
240
380-460
575
Standard
Standard Options
Panel
Optional
VFD
High Short Circuit
Panel (kA)
High Interrupt Panel w/
Disconnect Swt. (kA)
35 5 120 120
35 5 100 100
35 5 65 65
5 5 25 25
Water Flow Limitations, Constant Flow
The evaporator flow rates and pressure drops shown on page 25 are for full load design
purposes. The maximum flow rate and pressure drop are based on a 6-degree
temperature drop. Avoid higher flow rates with resulting lower temperature drops to
prevent potential control problems resulting from very small control bands and limited
start up/shut off temperature changes.
The minimum flow and pressure drop is based on a full load evaporator temperature
drop of 16-degrees.
Evaporator flow rates below the minimum values can result in laminar flow causing
freeze-up problems, scaling and poor control. Flow rates above the maximum values
will result in unacceptable pressure drops and can cause excessive erosion, potentially
leading to failure.
Water Flow Limitations, Variable Flow
The full load, minimum flow limitation for constant flow is not to be confused with the
part load minimum flow rate that must be maintained for chillers operating in primary
variable flow pumping systems. As chiller capacity drops, the flow rate for this
pumping system will reduce proportionally. See the following table for the part load
minimum flo w rates.
Other design practices for variable flow systems requiring a range of evaporator flow
rates can be found below.
These minimum flow rates assume that flow will be reduced proportionally to the
cooling load.
16 AGZ 026B through 130B IMM AGZ-8
Page 17
Table 9, Minimum Part Load Flow Rates
AGZ Model 034 026 030 035 040 045 050 055 060
Minimum Part
Load Flow (GPM)
AGZ Model 065 070 075 085 090 100 110 120 130
Minimum Part
Load Flow (GPM)
33 26 29 32 37 41 45 50 55
59 63 71 119 128 146 161 180 194
Variable Speed Pumping
Variable water flow involves changing the water flow through the evaporator as the
load changes. McQuay chillers are designed for this duty provided that the rate of
change in water flow is slow and the minimum and maximum flow rates for the vessel
are not exceeded.
The recommended maximum change in water flow is 10 percent of the change per
minute.
The water flow through the vessel must remain above the values listed on
Table 9. If
flow drops below the minimum allowable, large reductions in heat transfer can occur.
Drain Valves at Start-up
Model sizes AGZ 075 and larger have shell-and-tube evaporators. They are drained of
water in the factory and shipped with evaporator drain plugs removed and stored in the
control panel or with an open ball valve in the drain holes. The drain is located on the
bottom of the vessel. Be sure to replace plugs or close the valves prior to filling the
vessel with fluid.
Water Piping
Local authorities can supply the installer with the proper building and safety codes
required for safe and proper installation.
Install piping with minimum bends and changes in elevation to minimize pressure drop.
The following issues must be considered when designing and installing water piping:
1. Vibration eliminators to reduce vibration and noise transmission to the building.
2. Shutoff valves are required to isolate the unit from the piping during unit servicing.
3. Manual or automatic air vent valves at the high points of the system. Drains must
be installed at the lowest points in the system.
4. Adequate water pressure must be maintained (expansion tank or regulating valve).
5. Temperature and pressure indicators located at the unit are required to aid in unit
servicing.
6. A strainer or other means of removing foreign matter from the water before it enters
the pump must
cavitation at the pump inlet (consult pump manufacturer for recommendations).
The use of a strainer will prolong pump life and keep system performance up.
7. Flush the system water piping thoroughly before making connections to the unit
evaporator. Be sure to install a strainer (40-mesh for models AGZ 010 through 070
and 20-mesh for AGZ 075 through 130) in the return water line before the inlet to
the chiller. Design the water piping so the chilled water circulating pump discharges
into the evaporator inlet.
8. The unit’s evaporator has a thermostat and heater to prevent freeze-up down to -
20°F (-29°C). The heating cable can be wired to a separate 115V supply circuit.
As shipped from the factory, the heating cable is wired to the control circuit. All
water piping to the unit must also be protected to prevent freezing.
be installed. Place the strainer far enough upstream to prevent
IMM AGZ-8 AGZ 026B through 130B 17
Page 18
CAUTION
If separate disconnect is used for the 115V supply to the evaporator heating
cable, mark the disconnect clearly to ensure the disconnect is not accidentally
shut off during cold seasons causing a possible damaging evaporator freeze-up.
9. If the unit is used as a replacement chiller, flush the system thoroughly before unit
installation. Regular water analysis and chemical water treatment for the
evaporator loop is recommended immediately at equipment start-up.
10. The total water volume in the system should be sufficient to prevent frequent “on-
off” cycling. Turnover rate should not be less than 4 minutes for normal variable
cooling loads.
11. When glycol is added to the water system for freeze protection, the refrigerant
suction pressure will be lower, cooling performance less, and water side pressure
drop greater. If the percentage of glycol is high, or if propylene is used instead of
ethylene glycol, the added pressure drop and loss of performance could be
substantial. When Glycol or Ice are selected as Unit Mode, the MicroTech II will
automatically reset the available range for the Leaving Water Temperature,
Freezestat and Evaporator Pressure settings.
12. Reset the freezestat setting to 6 degrees F (3.3 degrees C) below the leaving chilled
water setpoint temperature. See the section titled “Glycol Solutions” for additional
information concerning glycol.
13. Perform a preliminary leak check before insulating the piping and filling the
system.
14. Piping insulation should include a vapor barrier to prevent condensation and
possible damage to the building structure.
Figure 16, AGZ 075 – AGZ 130, Typical Field Evaporator Water Piping
THERMOWELL
T
INLET
T
18 AGZ 026B through 130B IMM AGZ-8
Page 19
Figure 17, AGZ 026 - AGZ 070, Typical Field Evaporator Water Piping
Air
T
Inlet
Outlet
T
Thermowell
Vent
P
Drain
Vibration
Eliminators
40-Mesh
Strainer
Isolation
Valves
Flow
Switch
NOTE: Outdoor piping must be protected if freezing temperatures are a possibility.
Flow Switch
Mount a water flow switch in the leaving water line to shut down the unit when water
flow is interrupted. A flow switch is an equipment protection control and should never
be used to cycle a unit.
A “paddle” type flow switch is available from McQuay (part number 017503300).
Certain flow rates are required to open the switch and are listed in
Wire from switch terminals Y and R to the unit control panel terminals shown on the
field wiring diagram (page
Installation should be as shown in
70).
Figure 18. Connect the normally open contacts of
the flow switch in the unit control center at terminals 44 and 61. There is also a set of
normally closed contacts on the switch that can be used for an indicator light or an
alarm to indicate when a “no flow” condition exists. Freeze protect any flow switch
that is installed outdoors. Manufacturer’s instructions included with the switch should
be followed.
Table 10 on page 19.
NOTE: Differential pressure switches are not recommended for outdoor installation.
They can freeze and not indicate a no-flow condition.
Bring water piping to the evaporator through the side between the vertical supports.
Provide taps for the connection of pressure gauges and thermometers in the inlet and
outlet lines. Check the inlet and outlet labels on the unit against the certified drawings
supplied on the job and be sure the water piping is hooked up correctly. Contact the
McQuay sales office if any discrepancies exist.
System Water Volume Considerations
All chilled water systems need adequate time to recognize a load change, respond to
that load change and stabilize, without undesirable short cycling of the compressors or
loss of control. In air conditioning systems, the potential for short cycling usually
exists when the building load falls below the minimum chiller plant capacity or on
close-coupled systems with very small water volumes.
Some of the things the designer should consider when looking at water volume are the
minimum cooling load, the minimum chiller plant capacity during the low load period
and the desired cycle time for the compressors.
Assuming that there are no sudden load changes and that the chiller plant has
reasonable turndown, a rule of thumb of “gallons of water volume equal to two to three
times the chilled water gpm flow rate” is often used.
A properly designed storage tank should be added if the system components do not
provide sufficient water volume.
Variable Speed Pumping
Variable water flow involves reducing the water flow through the evaporator as the load
decreases. McQuay chillers are designed for this duty provided that the rate of change
in water flow is not greater than 10 percent of the change per minute.
The water flow through the vessel must remain above the values shown on
17. If flow drops below the minimum allowable, large reductions in heat transfer
page
can occur.
Table 9 on
Glycol Solutions
The use of a glycol/water mixture in the evaporator to prevent freezing will reduce
system capacity and efficiency, as well as increase pressure drop. The system capacity,
required glycol solution flow rate, and pressure drop with glycol may be calculated
using the following formulas and tables.
1. Capacity – Multiply the capacity based on water by the Capacity correction factor
Table 11 through Table 14.
from
2. Flow – Multiply the water evaporator flow by the Flow correction factor from
Table 11 through Table 14 to determine the increased evaporator flow due to glycol.
20 AGZ 026B through 130B IMM AGZ-8
Page 21
If the flow is unknown, it can be calculated from the following equation:
T
)(24
×
=
CapacitykW
Delta
18.4
−×
For Metric Applications
(gpm) Flow GlycolFactorCorrectionFlow
– Use the following equation for metric applications:
=
(l/s) Flow Glycol
3. Pressure drop -- Multiply the water pressure drop from page
correction factor from
Table 11 through Table 14. High concentrations of
glycolCapacityTons
TDelta
−
×
×
FactorCorrectionFlow
)
25 by Pressure Drop
propylene glycol at low temperatures may cause unacceptably high pressure drops.
4. Power -- Multiply the water system power by Power correction factor from
11 through
Table 14.
Table
Test coolant with a clean, accurate glycol solution hydrometer (similar to that found in
service stations) to determine the freezing point. Obtain percent glycol from the
freezing point table below. It is recommended that a minimum of 25% solution by
weight be used for protection against corrosion or that additional compatible inhibitors
be added.
Concentrations above 35 percent do not provide any additional burst protection and
should be carefully considered before using.
CAUTION
Do not use an automotive grade antifreeze. Industrial grade glycols must be
used. Automotive antifreeze contains inhibitors which will cause plating on the
copper tubes within the chiller evaporator. The type and handling of glycol used
must be consistent with local codes.
Table 11, Ethylene Glycol Factors for Models AGZ 026B to 070B
The pumpdown capacity of AGZ units is given in the Physical Data Tables. Care should be
exercised to include all equipment and lines when calculating the system charge relative to
pumpdown capacity on remote evaporator units. The AGZ remote evaporators have an insignificant
operating charge.
Altitude Correction Factors
Performance tables are based at sea level. Elevations other than sea level affect the performance of
the unit. The decreased air density will reduce condenser capacity consequently reducing the unit's
performance. For performance at elevations other than sea level, refer to
Evaporator Temperature Drop Factors
Performance tables are based on a 10-degree F (5-degree C) temperature drop through the
evaporator. Adjustment factors for applications with temperature ranges from 6 to 16-degree F (3.3
to 8.9-degree C) are in
Temperature drops outside this 6 to 16-degree F (3.3 to 8.9-degree C) range can affect the control
system's capability to maintain acceptable control and are not recommended.
The maximum water temperature that can be circulated through the evaporator in a non-operating
mode is 100°F (37.8°C).
Fouling Factor
Performance tables are based on water with a fouling factor of
As fouling is increased, performance decreases. For performance at other than 0.0001 (0.0176)
fouling factor, refer to
Table 15 and Table 16.
Foreign matter in the chilled water system will adversely affect the heat transfer capability of
the evaporator and could increase the pressure drop and reduce the water flow. Maintain
proper water treatment to provide optimum unit operation.
22
)/0176.0(/0001.0
kWCmorBTUFhrft°×°××per ARI 550/590-98.
22 AGZ 026B through 130B IMM AGZ-8
Page 23
Table 15, Capacity and Power Derates, Models AGZ 026B to 070B
Evaporator freeze-up can be a concern in the application of air-cooled water chillers. To
protect against freeze-up, insulation and an electric heater cable are furnished with the unit.
This protects the evaporator down to -20°F (-29°C) ambient air temperature. Although the
evaporator is equipped with freeze protection, it does not protect water piping external to the
unit or the evaporator itself if there is a power failure or heater cable burnout. Consider the
following recommendations for additional protection.
1. If the unit will not be operated during the winter, drain evaporator and chilled water piping
and flush with glycol. Drain and vent connections are provided on the evaporator to ease
draining.
2. Add a glycol solution to the chilled water system to provide freeze protection. Freeze
point should be approximately ten degrees below minimum design ambient temperature.
3. The addition of thermostatically controlled heat and insulation to exposed piping.
4. Continuous circulation of water through the chilled water piping and evaporator.
The evaporator heater cable is factory wired to the 115-volt circuit in the control box. This power
should be supplied from a separate source, but it can be supplied from the control circuit.
Operation of the heater cable is automatic through the ambient sensing thermostat that energizes the
evaporator heater cable for protection against freeze-up. Unless the evaporator is drained in the
winter, the disconnect switch to the evaporator heater must not be open.
Operating/Standby Limits
Maximum standby ambient air temperature, 130°F (55°C)
Maximum operating ambient air temperature
Standard Ambient Unit, 105°F (40.6°C) and below, Models BS and BM
High Ambient Unit, above 105°F (40.6°C) to 125°F 51.7°C), Models BH and BB
Minimum operating ambient temperature (standard), 35°F (2°C)
Minimum operating temperature (with optional low-ambient control), 0°F (-18°C)
Leaving chilled water temperature, R-22, 40ºF to 60°F (4.4°C to 15.6°C)
Leaving chilled water temperature, R-407C, 42°F to 60°F (5.5°C to 15.6°C)
Leaving chilled fluid temperatures (with anti-freeze), 20°F to 60°F (-7°C to 16°C)
Design chilled water Delta-T range, 6 to 16 degrees F (3.3 to 8.9 degrees C)
Part load minimum flow for variable flow systems; varies with unit size, see below
Maximum operating inlet fluid temperature, 76°F (24°C)
Maximum non-operating inlet fluid temperature, 100°F (38°C)
Electric power supply, see page
69
Evaporator Flow and Pressure Drop Water Flow
Limitations
The evaporator flow rates and pressure drops shown on page 25 are for full load, constant flow
design purposes.
See the page
systems requiring a range of evaporator flow rates can be found on page
24 AGZ 026B through 130B IMM AGZ-8
16 for the part load minimum flow rates. Other design practices for variable flow
20.
Page 25
Figure 19, AGZ 026B – 130B, Evaporator Pressure Drop
Protection against negative effects from wind and protection against fin damage from hail
can be achieved from two separate options from McQuay. Factory or field installed louvers
are available as well as the box-type enclosures described below.
Wind Baffles/Hail Guards are a field installed option that are used to stabilize unit operation
in high wind areas and to assist in operation at low ambient temperatures.
sketch of a typical panel assembly on an AGZ unit. The actual number of panels and parts
will vary by model size, being one set per fan, on each side (see
Table 19 through Table 22
for number of fans. The parts are shown in the table below and referenced by balloon
numbers.
Figure 20, Installation Sequence
Rib Attachment (First)
RIB FLANGES ON THE END
MUST POINT TO CENTER
OF COIL TO HAVE A FINISHED
LOOK. INTERIOR RIB FLANGES
CAN POINT IN ANY DIRECTION.
U
V
T
N
I
E
R
C
T
I
C
A
O
L
L
I
Figure 20 is a
Front Panel Attachment (Second)
PLACE FRONT "A" AND
FASTEN TO BOTH SIDES
L
I
C
O
L
A
C
I
T
E
R
V
T
N
I
U
C
B
2
1
A
3
ATTACH ALL RIBS TO
IL VERTICAL CHANNELS.
E
D
PLACE FRONT "B" BY LAPPIN
OVER "A" AND REPEAT
ATTACHMENT PROCEDURE.
26 AGZ 026B through 130B IMM AGZ-8
Page 27
Top Panel Attachment (Last)
A
.
O
TTACH TOP "A" AT HORIZONTAL COIL CHANNEL FIRST.
THIS WILL SQUARE THE PANEL.
OVERLAP THE FRONT PANEL FLANGE.
C
O
I
L
C
L
A
I
T
R
E
I
V
T
U
N
B
A
Table 17, Packing List
Description Part Number Bubble Number
Vertical Support Rib 074758501 1
Top Cover 330409401 2
¼ - 20 x ½” Screw (Place in Poly Bag) 046093807
Front Panel 330409501 3
E
D
C
ATTACH LEFT SIDE SECOND.
LAP PANEL "B" OVER PANEL "A"
AND REPEAT ATTACHMENT PROCEDURE
Figure 21, Components
Top Panel, Install Last
Overlap the Front panel
T
REAR (AGAINST UNIT)
VERTICAL SUPPORT RIBTOP COVERFRONT PANEL
P
Front Panel, Install Second
Rib, Install First
IMM AGZ-8 AGZ 026B through 130B 27
Page 28
Optional Features
Controls
Hot Gas Bypass
Hot gas bypass permits unit operation down to 10% of full load capacity. This option
includes a factory-mounted hot gas bypass valve, solenoid valve, and manual shutoff
valve for each circuit. See page
Head Pressure Control
Optional fan VFD control allows unit operation down to 0°F (-18°C). (Not available on
380 volt, 60 Hertz units.)
Water Flow Switch
(P/N 017503300) A water flow switch is available for field installation in the chilled
water piping to avoid evaporator freeze-up under low or no flow conditions. Terminals
are provided in the unit control center for field hook-up of the water flow switch. If this
option is not ordered with the unit, then a field supplied water flow switch must be
installed.
Alarm Bell
Bell for field installation and wiring to the control panel to provide remote indication of
unit alarm condition. See Field Wiring Diagram for connection locations.
BAS Interface
80 for further information.
Optional Protocol Selectability™, connection to the chiller for all building automation
systems (BAS) protocols will be at the unit controller. An interface module, depending
on the protocol being used, may have been factory-installed in the unit controller (or it
can be field installed).
Protocols Supported
Table 18, Standard Protocol Data
Protocol Physical Layer Data Rate Controller Other
BACnet®/IP or
BACnet/Ethernet
BACnet MSTP RS-485
LONWORKS®
Modbus RTU RS-485 or RS-232
Ethernet 10 Base-T 10 Megabits/sec
9600, 19200 or
38400 bits/sec
FTT-10A 78kbits/sec
9600 or 19200
bits/sec
MicroTech II
MicroTech II
MicroTech II
MicroTech II
Reference ED 15062
Reference ED 15062
Reference ED 15062
Reference ED 15063
The interface kits on the MicroTech II controller are as follows:
Optional Protocol Selectability BAS interfaces. The locations and interconnection
requirements for the various standard protocols are found in their respective installation
manuals.
Modbus IM 743 L
ONWORKS IM 735 BACnet IM 736
Referenced documents may be obtained from the local McQuay sales office, from the
local McQuayService office, or from the McQuay Technical Response Center, located
in Staunton, Virginia (540-248-0711).
28 AGZ 026B through 130B IMM AGZ-8
Page 29
These documents can also be found on www.mcquay.com under Product Information >
(chiller type) > Control Integration.
®™ The following are trademarks or registered trademarks of their respective
companies: BACnet from the American Society of Heating, Refrigerating and AirConditioning Engineers, Inc., LonTalk, LONMARK and LONWORKS from Echelon
Corporation, and Modbus and Modbus RTU from Schneider Electric.
Remote Operator Interface Panel
The box containing the optional remote interface panel will have installation
instructions, IOM- MT II Remote, in it. The manual is also available for downloading
from www.mcquay.com.
Options
Unit
Vibration Isolators
Spring or rubber-in-shear vibration isolators are available for field installation to reduce
vibration transmission through the unit base. See page
their installation.
12 for detailed information on
Protective Base Guards
Optional factory-installed, vinyl-coated welded wire base guards provide all-around
lower unit protection on ground level installations. Coil guards are standard.
Coils
Copper Fin Condenser Coils
Copper fin condenser coils are available as an option on all models.
Black Fin Coils
Aluminum fin stock precoated with a phenolic coating with 1000 hour salt spray
resistance (ASTM B117-90).
Coated Fins
Copper or aluminum fins coated with ElectroFin® baked epoxy protective coating
with 3000+ hour salt spray resistance (ASTM B117-90).
Evaporator Insulation
Double insulation thickness (total of 1½ inches) for high humidity areas or low fluid
temperatures.
Sound Reduction
Acoustical blankets are factory-installed on each compressor.
Hail and Wind Guards
A field-mounted option that is shipped as a kit including panels, fasteners, and
instructions. See page
IMM AGZ-8 AGZ 026B through 130B 29
26 for further information.
Page 30
Louvers
Upper and/or lower, factory mounted or field installed louver panels that protect from
hail damage, help stabilize operation in high wind conditions and provide a uniform,
enhanced appearance.
Shut-off Valves
Factory-mounted suction and discharge shut-off valves, liquid line shutoff valve is
standard.
Electrical
Multi-Point Electrical Connection
Provides a power connection to each of the unit’s two electrical circuits.
Disconnect Switch with Through-the-Door Handle
A factory or field-installed option for service use, nonfused disconnect switch (mounted
inside the power section of the control box) with a through-the-door handle is available
with single and multi-point power supply.
Phase Loss/Voltage Protection
Phase loss with under/over voltage protection and multiple LED indication of fault type
is available as a factory-installed option to guard against compressor motor burnout.
Convenience Outlet
10.0 amp, 115-volt outlet located in control panel to provide power for servicing unit.
Ground Fault Protection
Protects equipment from damage from line-to-ground fault currents less than those
required for conductor protection.
High Short Circuit Current Protection
Provides control panel protection against short circuit currents per the following table:
Voltage 208 240 460 600
Current (kA) 120 100 65 25
High Ambient Control Panel
Consists of exhaust fan with rain hood, two inlet screens with filters, necessary controls
and wiring to allow operation to 125°F. The option can be factory or field installed as a
kit.:
• It is automatically included on any unit with the fan VFD (low ambient option)
• It is required on any unit operating above 105°F (40.1°C).
• The standard unit controller may limit compressor operation at high ambient
temperatures.
30 AGZ 026B through 130B IMM AGZ-8
Page 31
Physical Data, R-22
Table 19, AGZ 026BS/BH through 035BS/BH, R-22
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI (1), Tons (kW) 27.2 (95.4) 30.2 (106.3) 33.2 (117.2)
Number Of Refrigerant Circuits 2 2 2
Unit Operating Charge, R-22, Lbs. 22 22 22 27 27 27
Unit Operating Charge, R-22, (kg) 10 10 10 12 12 12
Cabinet Dimensions, LxWxH, In. 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4
Cabinet Dimensions, LxWxH, (mm) 2398 x 2235 x 2550 2398 x 2235 x 2550 2398 x 2235 x 2550
Unit Operating Weight, Lb (kg) 3990 (1811) 4040 (1834) 4080 (1852)
Unit Shipping Weight, Lb (kg) 39501793) 3990 (1811) 4030 (1830)
Add'l Weight If Copper Finned Coils, Lb (kg) 284 (129) 284 (129) 284 (129)
COMPRESSORS
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls
Nominal tonnage of each Compressor 7.5 7.5 7.5 9.0 9.0 9.0
Number Of Compressors per Circuit 2 2 2 2 2 2
Oil Charge Per Compressor, Oz. 140 140 140 140 140 140
Oil Charge Per Compressor, (g) (496) (496) (496) (496) (496) (496)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 4 Stages, Circuit #1 in Lead 0-25-50-75-100 0-23-50-73-100 0-25-50-75-100
Staging, 4 Stages, Circuit #2 in Lead 0-25-50-75-100 0-27-50-77-100 0-25-50-75-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area Sq. Ft. 26.3 26.3 26.3 26.3 26.3 26.3
Coil Face Area, (M2) 2.4 2.4 2.4 2.4 2.4 2.4
Finned Height x Finned Length, In. 50x75.6 50x75.6 50x75.6 50x75.6 50x75.6 50x75.6
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3
Number Of Fans - Fan Diameter, In. (mm) 4 – 30 (762) 4 – 30 (762) 4 – 30 (762)
Number Of Motors - HP (kW) (2) 4 – 1.5 4 – 1.5 4 – 1.5
Fan And Motor RPM, 60Hz 1140 1140 1140
60 Hz Fan Tip Speed, FPM (M/Sec) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, CFM (l/sec) 24,316 (11,478) 24,316 (11,478) 24,316 (11,478)
EVAPORATOR - BRAZED PLATE-TO-PLATE
Number of Evaporators 1 1 1
Number of Refrigerant Circuits 2 2 2
Water Volume, Gallons, (L) 4.3 (16.4) 5.0 (18.9) 5.7 (21.4)
Maximum Water Pressure, psig (kPa) 363 (2503) 363 (2503) 363 (2503)
Max. Refrig. Working Pressure, psig (kPa) 450 (3102) 450 (3102) 450 (3102)
Water Inlet / Outlet Victaulic Conn. In. (mm) 3 (76) 3 (76) 3 (76)
Drain - NPT int, In. (mm) Field Field Field
Vent - NPT int, In. (mm) Field Field Field
NOTES:
1. Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
2. Except for 380V/60 & 575V/60, HP = 2.0
AGZ MODEL NUMBER
026B 030B 035B
Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
1270 x
1920
450
(3103)
1270 x
1920
450
(3103)
1270 x
1920
450
(3103)
1270 x
1920
450
(3103)
1270 x
1920
450
(3103)
1270 x
1920
450
(3103)
IMM AGZ-8 AGZ 026B through 130B 31
Page 32
Table 20, AGZ 040BS/BH through 055BS/BH, R-22
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI Conditions (1), Tons (kW) 38.5 (135.5) 42.5 (149.6) 47.0 (165.4) 52.2 (183.7)
Number Of Refrigerant Circuits 2 2 2 2
Unit Operating Charge, R-22, lbs. 31 31 38 38 38 38 46 46
Unit Operating Charge, R-22, (kg) (14) (14) (17) (17) (17) (17) (21) (21)
Cabinet Dimensions, LxWxH, in. 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls Tandem Scrolls
Nominal tonnage of each Compressor 10.0 10.0 10.0 13.0 13.0 13.0 13.0 15.0
Number Of Compressors per Circuit 2 2 2 2 2 2 2 2
Oil Charge Per Compressor, oz. 140 140 140 140 140 140 140 140
Oil Charge Per Compressor, (g) (496) (496) (496) (496) (496) (496) (496) (496)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 4 Stages, Circuit #1 in Lead 0-25-50-75-100 0-22-50-72-100 0-25-50-75-100 0-25-50-75-100
Staging, 4 Stages, Circuit #2 in Lead 0-25-50-75-100 0-28-50-85-100 0-25-50-75-100 0-25-50-75-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area, sq. ft. 44.1 44.1 44.1 44.1 44.1 44.1 44.1 44.1
Coil Face Area , sq. m 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1
Finned Height x Finned Length, in. 42x75.6 42x75.6 42x75.6 42x75.6 42x75.6 42x75.6 42x75.6 42x75.6
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 2 16 x 2 16 x 2 16 x 2 16 x 3 16 x 3 16 x 3 16 x 3
Number Of Fans - Fan Diameter, in. (mm) 4 – 30 (762) 4 – 30 (762) 4 – 30 (762) 4 – 30 (762)
Number Of Motors - HP (kW) (2) 4 – 1.5 4 – 1.5 4 – 1.5 4 – 1.5
Fan And Motor RPM, 60Hz 1140 1140 1140 1140
60 Hz Fan Tip Speed, FPM (m/sec) 8950 (4224) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, CFM (l/sec) 39,600 (18,692) 39,600 (18,692) 39,600 (18,692) 39,600 (18,692)
EVAPORATOR - BRAZED PLATE-TO-PLATE
Number of Evaporators 1 1 1 1
Number of Refrigerant Circuits 2 2 2 2
Water Volume, Gallons, (L) 6.3 (23.9) 7.2 (27.3) 8.1 (30.7) 9.2 (34.9)
Maximum Water Pressure, psig (kPa) 363 (2503) 363 (2503) 363 (2503) 363 (2503)
Maximum Refrigerant Working Pressure, psig (kPa) 450 (3102) 450 (3102) 450 (3102) 450 (3102)
Water Inlet / Outlet Victaulic Connections, in. (mm) 3 (76) 3 (76) 3 (76) 3 (76)
Drain - NPT int, in. (mm) Field Field Field Field
Vent - NPT int, in. (mm) Field Field Field Field
NOTES
1. Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
2. Except for 380V/60 & 575V/60, HP = 2.0
040B 045B 050B 055B
Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
2398 x 2235 x
2550
1067 x
1920
450
(3103)
1067 x
1920
450
(3103)
AGZ MODEL NUMBER
2398 x 2235 x
2550
1067 x
1920
450
(3103)
1067 x
1920
450
(3103)
2398 x 2235 x
2550
1067 x
1920
450
(3103)
1067 x
1920
(3103)
450
2398 x 2235 x
2550
1067 x
1920
450
(3103)
1067 x
1920
(3103)
450
32AGZ 026B through 130B IMM AGZ-8
Page 33
Table 21, AGZ 060BS/BH through 070BS/BH, R-22
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI Conditions (1), Tons (kW) 57.1 (201.0) 61.4 (215.5) 65.5 (230.0)
Number Of Refrigerant Circuits 2 2 2
Unit Operating Charge, R-22, lbs. 46 46 52 59 59 59
Unit Operating Charge, R-22, (kg) (21) (21) (24) (27) (27) (27)
Cabinet Dimensions, LxWxH, in. 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls
Nominal tonnage of each Compressor 15.0 15.0 15.0 15 / 20 15 / 20 15 / 20
Number Of Compressors per Circuit 2 2 2 2 2 2
Oil Charge Per Compressor, oz. 140 140 140 140 /148 140 /148 140 /148
Oil Charge Per Compressor, (g) (496) (496) (496) 496/ 525 496/ 525 496/ 525
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 4 Stages, Circuit #1 in Lead 0-25-50-75-100 0-23-46-77-100 0-25-50-75-100
Staging, 4 Stages, Circuit #2 in Lead 0-25-50-75-100 0-31-46-69-100 0-25-50-75-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area, sq. ft. 44.1 44.1 52.6 52.6 52.6 52.6
Coil Face Area, (m2) 4.1 4.1 4.9 4.9 4.9 4.9
Finned Height x Finned Length, in. 42x75.6 42x75.6 50x75.6 50x75.6 50x75.6 50x75.6
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3
Number Of Fans - Fan Diameter, in. (mm) 4 – 30 (762) 4 – 30 (762) 4 – 30 (762)
Number Of Motors - HP (kW) (2) 4 – 1.5 4 – 2.0 4 – 2.0
Fan And Motor RPM, 60Hz 1140 1140 1140
60 Hz Fan Tip Speed, FPM (m/sec) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, CFM (l/sec) 37,228 (17,572 43,452 (20,510) 43,452 (20,510)
EVAPORATOR - BRAZED PLATE-TO-PLATE
Number of Evaporators 1 1 1
Number of Refrigerant Circuits 2 2 2
Water Volume, Gallons, (L) 9.2 (34.9) 11.2 (42.5) 11.2 (42.5)
Maximum Water Pressure, psig (kPa) 363 (2503) 363 (2503) 363 (2503)
Maximum Refrigerant Working Pressure, psig (kPa) 450 (3102) 450 (3102) 450 (3102)
Water Inlet / Outlet Victaulic Connections, in. (mm) 3 (76) 3 (76) 3 (76)
Drain - NPT int, in. (mm) Field Field Field
Vent - NPT int, in. (mm) Field Field Field
NOTES
1. Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
2. Except for 380V/60 & 575V/60 for AGZ 060, HP = 2.0
060B 065B 070B
Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
2398 x 2235 x
2550
1067 x
1920
450
(3103)
AGZ MODEL NUMBER
2398 x 2235 x
2550
1067 x
1920
450
(3103)
1270 x
1920
450
(3103)
1270 x
1920
450
(3103)
2398 x 2235 x
2550
1270 x
1920
450
(3103)
1270 x
(3103)
1920
450
IMM AGZ-8 AGZ 026B through 130B 33
Page 34
Table 22, AGZ 075BS/BH through 090BS/BH, R-22
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI Conditions (1), Tons (kW) 73.7 (259.4) 79.6 (280.2) 85.5 (301.0)
Number Of Refrigerant Circuits 2 2 2
Unit Operating Charge, R-22, lbs. 59 59 59 69 69 69
Unit Operating Charge, R-22, (kg) (27) (27) (27 (31) (31) (31)
Cabinet Dimensions, LxWxH, in. 134.9 x 88.0 x 100.4 134.9 x 88.0 x 100.4 134.9 x 88.0 x 100.4
Cabinet Dimensions, LxWxH, (mm) 3426 x 2235 x 2550 3426 x 2235 x 2550 3426 x 2235 x 2550
Unit Operating Weight, Lbs. (kg) 6530 (2958) 6690 (3031) 6850 (3103)
Unit Shipping Weight, Lbs. (kg) 6320 (2863) 6480 (2935) 6640 (3008)
Add'l Weight If Copper Finned Coils, lbs. (kg) 870 (395) 870 (395) 870 (395)
COMPRESSORS
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls
Nominal tonnage of each Compressor 20.0 20.0 20.0 25.0 25.0 25.0
Number Of Compressors per Circuit 2 2 2 2 2 2
Oil Charge Per Compressor, oz. 148 148 148 200 200 200
Oil Charge Per Compressor, (g) (525) (525) (525) (709) (709) (709)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 4 Stages, Circuit #1 in Lead 0-25-50-75-100 0-22-50-72-100 0-25-50-75-100
Staging, 4 Stages, Circuit #2 in Lead 0-25-50-75-100 0-28-50-78-100 0-25-50-75-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area, sq. ft. 78.8 78.8 78.8 78.8 78.8 78.8
Coil Face Area, (m2) 7.3 7.3 7.3 7.3 7.3 7.3
Finned Height x Finned Length, in. 50 x113.4 50 x113.4 50 x113.4 50 x113.4 50 x113.4 50 x113.4
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3
Number Of Fans - Fan Diameter, in. (mm) 6 – 30 (762) 6 – 30 (762) 6 – 30 (762)
Number Of Motors - HP (kW) 6 – 2.0 6 – 2.0 6 – 2.0
Fan And Motor RPM, 60Hz 1140 1140 1140
60 Hz Fan Tip Speed, FPM (m/sec) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, CFM (l/sec) 65,178 (30,765) 65,178 (30,765) 65,178 (30,765)
EVAPORATOR - SHELL AND TUBE
Number of Evaporators 1 1 1
Number of Refrigerant Circuits 2 2 2
Diameter, in. - Length, ft. 14.0 x 5.2 14.0 x 5.2 14.0 x 5.2
Diameter, (mm) – Length, (mm) 356 x 1585 356 x 1585 356 x 1585
Water Volume, Gallons, (L) 25 (95) 25 (95) 25 (95)
Maximum Water Pressure, psig (kPa) 152 (1047) 152 (1047) 152 (1047)
Maximum Refrigerant Working Pressure, psig (kPa) 300 (2066) 300 (2066) 300 (2066)
Water Inlet / Outlet Victaulic Connections, in. (mm) 5 (127) 5 (127) 5 (127)
Drain - NPT int, in. (mm) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
Vent - NPT int, in. (mm) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
NOTE:
1. Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
075B 085B 090B
Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
1270 x
2880
450
(3103)
1270 x
(3103)
AGZ MODEL NUMBER
2880
450
1270 x
2880
450
(3103)
1270 x
2880
450
(3103)
1270 x
2880
450
(3103)
1270 x
2880
450
(3103)
34AGZ 026B through 130B IMM AGZ-8
Page 35
Table 5, AGZ 100BS/BH through 130BS/BH, R-22
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI Conditions (1), Tons (kW) 97.6 (342.6) 107.5 (378.4) 119.8 (421.7) 129.4 (455.5)
Number Of Refrigerant Circuits 2 2 2 2
Unit Operating Charge, R-22, lbs. 76 86 86 86 86 104 104 104
Unit Operating Charge, R-22, (kg) (35) (39) (39) (39) (39) (47) (47) (47)
Cabinet Dimensions, LxWxH, in. 173.1 x 88.0 x 100.4 173.1 x 88.0 x 100.4 173.1 x 88.0 x 100.4 173.1 x 88.0 x 100.4
Cabinet Dimensions, LxWxH, (mm) 4397 x 2235 x 2550 4397 x 2235 x 2550 4397 x 2235 x 2550 4397 x 2235 x 2550
Unit Operating Weight, Lbs. (kg) 7870 (3565) 8150 (3692) 8720 (3950) 9050 (4100)
Unit Shipping Weight, Lbs. (kg) 7580 (3434) 7860 (3561) 8380 (3796) 8710 (3946)
Add'l Weight If Copper Finned Coils, lbs. (kg) 1155 (524) 1155 (524) 1155 (524) 1155 (524)
COMPRESSORS
Type Trio Scrolls Trio Scrolls Trio Scrolls Trio Scrolls
Nominal tonnage of each Compressor 15.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0
Number Of Compressors per Circuit 3 3 3 3 3 3 3 3
Oil Charge Per Compressor, oz. 140 148 148 148 148 200 200 200
Oil Charge Per Compressor, (g) (496) (525) (525) (525) (525) (709) (709) (709)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 6 Stages, Circuit #1 in Lead 0-14-33-48-67-81-100 0-17-33-50-67-83-100 0-15-33-48-67-81-100 0-17-33-50-67-83-100
Staging, 6 Stages, Circuit #2 in Lead 0-19-33-52-67-86-100 0-17-33-50-67-83-100 0-19-33-52-67-86-100 0-17-33-50-67-83-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area, sq. ft. 105.3 105.3 105.3 105.3 105.3 105.3 105.3 105.3
Coil Face Area, (m2) 9.8 9.8 9.8 9.8 9.8 9.8 9.8 9.8
Finned Height x Finned Length, in. 50 x151.6 50 x151.6 50 x151.6 50 x151.6 50 x151.6 50 x151.6 50 x151.6 50 x151.6
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3
Number Of Fans - Fan Diameter, in. (mm) 8 – 30 (762) 8 – 30 (762) 8 – 30 (762) 8 – 30 (762)
Number Of Motors - HP (kW) 8 – 2.0 8 – 2.0 8 – 2.0 8 – 2.0
Fan And Motor RPM, 60Hz 1140 1140 1140 1140
60 Hz Fan Tip Speed, FPM (m/sec) 8950 (4224) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, CFM (l/sec) 86,904 (41,020) 86,904 (41,020) 86,904 (41,020) 86,904 (41,020)
EVAPORATOR - SHELL AND TUBE
Number of Evaporators 1 1 1 1,
Number of Refrigerant Circuits 2 2 2 2
Diameter, in. - Length, ft. 12.8 x 7.9 12.8 x 7.9 14.0 x 8.0 14.0 x 8.0
Diameter, (mm) – Length, (mm) 324 x 2408 324 x 2408 356 x 2438 356 x 2438
Water Volume, Gallons, (L) 34 (127) 34 (127) 40 (150) 40 (150)
Maximum Water Pressure, psig (kPa) 152 (1047) 152 (1047) 152 (1047) 152 (1047)
Maximum Refrigerant Working Pressure, psig
(kPa)
Water Inlet / Outlet Victaulic Connections, in.
(mm)
Drain - NPT int, in. (mm) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
1. Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
IMM AGZ-8 AGZ 026B through 130B 35
Page 36
Physical Data, R-407C
Table 23, AGZ 026B through 035B, R-407C
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI (1), Tons (kW) 26.7 (93.7) 29.6 (103.9) 32.5 (114.1)
Number Of Refrigerant Circuits 2 2 2
Unit Operating Charge, R-407C, lbs.(kg) 32 (15) 32 (15) 32 (15) 32 (15) 32 (15) 32 (15)
Cabinet Dimensions, LxWxH, In. 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls
Nominal tonnage of each Compressor 7.5 7.5 7.5 9.0 9.0 9.0
Number Of Compressors per Circuit 2 2 2 2 2 2
Oil Charge Per Compressor, oz. 140 140 140 140 140 140
Oil Charge Per Compressor, (g) (496) (496) (496) (496) (496) (496)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 4 Stages, Circuit #1 in Lead 0-25-50-75-100 0-23-50-73-100 0-25-50-75-100
Staging, 4 Stages, Circuit #2 in Lead 0-25-50-75-100 0-27-50-77-100 0-25-50-75-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Number of Coils 2 2 2 2 2 2
Coil Face Area, sq. ft. 44.1 44.1 44.1 44.1 44.1 44.1
Coil Face Area, (m2) 4.1 4.1 4.1 4.1 4.1 4.1
Finned Height x Finned Length, in. 42x75.6 42x75.6 42x75.6 42x75.6 42x75.6 42x75.6
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 2 16 x 2 16 x 2 16 x 2 16 x 2 16 x 2
Number Of Fans - Fan Diameter, In. (mm) 4 – 30 (762) 4 – 30 (762) 4 – 30 (762)
Number Of Motors - HP (kW) (2) 4 – 1.5 4 – 1.5 4 – 1.5
Fan And Motor RPM, 60Hz 1140 1140 1140
60 Hz Fan Tip Speed, fpm (m/sec) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, cfm (m3/sec) 24,316 (11,478) 24,316 (11,478) 24,316 (11,478)
EVAPORATOR - BRAZED PLATE-TO-PLATE
Number of Evaporators 1 1 1
Number of Refrigerant Circuits 2 2 2
Water Volume, Gallons, (l) 3.9 (14.7) 5.0 (18.9) 4.3 (16.4)
Maximum Water Pressure, psig (kPa) 363 (2503) 363 (2503) 363 (2503)
Max. Refrig. Working Pressure, psig (kPa) 450 (3102) 450 (3102) 450 (3102)
Water Inlet / Outlet Victaulic Conn. In. (mm) 3 (76) 3 (76) 3 (76)
Drain - NPT int, In. (mm) Field Field Field
Vent - NPT int, In. (mm) Field Field Field
NOTES:
1. Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
2. Except for 380V/60 & 575V/60, HP = 2.0
AGZ MODEL NUMBER
026B 030B 035B
Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
(2398 x 2235 x
2550)
1061 x
1920
450
(3103)
1061 x
1920
(3103)
450
(2398 x 2235 x
2550)
1061 x
1920
450
(3103)
1061 x
1920
(3103)
450
(2398 x 2235 x
2550)
1061 x
1920
450
(3103)
1061 x
(3103)
1920
450
36AGZ 026B through 130B IMM AGZ-8
Page 37
Table 24, AGZ 040B through 055B, R-407C
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI Conditions (1), Tons (kW) 38.0 (133.4) 42.1 (147.8) 46.1 (161.8) 52.2 (183.7)
Number Of Refrigerant Circuits 2 2 2 2
Unit Operating Charge, R-407C, lbs. (kg) 50 (23) 50 (23) 50 (23) 50 (23) 55 (25) 55 925) 60 (27) 60 (27)
Cabinet Dimensions, LxWxH, in. 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls Tandem Scrolls
Nominal tonnage of each Compressor 10.0 10.0 10.0 13.0 13.0 13.0 13.0 15.0
Number Of Compressors per Circuit 2 2 2 2 2 2 2 2
Oil Charge Per Compressor, oz. 140 140 140 140 140 140 140 140
Oil Charge Per Compressor, (g) (496) (496) (496) (496) (496) (496) (496) (496)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 4 Stages, Circuit #1 in Lead 0-25-50-75-100 0-22-50-46-100 0-25-50-75-100 0-25-50-75-100
Staging, 4 Stages, Circuit #2 in Lead 0-25-50-75-100 0-28-50-85-100 0-25-50-75-100 0-25-50-75-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Number of Coils 4 4 4 4 4 4 4 4
Coil Face Area, sq. ft. 44.1 44.1 44.1 44.1 44.1 44.1 52.6 52.6
Coil Face Area , sq. m 4.1 4.1 4.1 4.1 4.1 4.1 4.9 4.9
Finned Height x Finned Length, in. 42x75.6 42x75.6 42x75.6 42x75.6 42x75.6 42x75.6 50x75.6 50x75.6
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3
Number Of Fans - Fan Diameter, in. (mm) 4 – 30 (762) 4 – 30 (762) 4 – 30 (762) 4 – 30 (762)
Number Of Motors - HP (kW) (2) 4 – 1.5 4 – 1.5 4 – 1.5 4 – 2.0
Fan And Motor RPM, 60Hz 1140 1140 1140 1140
60 Hz Fan Tip Speed, fpm (m/sec) 8950 (4224) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, cfm (m3/sec) 39,600 (18,692) 39,600 (18,692) 39,600 (18,692) 39,600 (18,692)
EVAPORATOR - BRAZED PLATE-TO-PLATE
Number of Evaporators 1 1 1 1
Number of Refrigerant Circuits 2 2 2 2
Water Volume, Gallons, (l) 5.0 (18.9) 5.7 (21.4) 6.3 (23.9) 7.2 (27.3)
Maximum Water Pressure, psig (kPa) 363 (2503) 363 (2503) 363 (2503) 363 (2503)
Maximum Refrigerant Working Pressure, psig (kPa) 450 (3102) 450 (3102) 450 (3102) 450 (3102)
Water Inlet / Outlet Victaulic Connections, in. (mm) 3 (76) 3 (76) 3 (76) 3 (76)
Drain - NPT int, in. (mm) Field Field Field Field
Vent - NPT int, in. (mm) Field Field Field Field
NOTES:
1. Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
2. Except for 380V/60 & 575V/60, HP = 2.0
040B 045B 050B 055B
Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
(2398 x 2235 x
2550)
1067 x
1920
450
(3103)
1067 x
1920
450
(3103)
AGZ MODEL NUMBER
(2398 x 2235 x
2550)
1067 x
1920
450
(3103)
1067 x
1920
450
(3103)
(2398 x 2235 x
2550)
1067 x
1920
450
(3103)
1067 x
1920
450
(3103)
(2398 x 2235 x
2550)
1270 x
1920
(3103)
450
1270 x
1920
450
(3103)
IMM AGZ-8 AGZ 026B through 130B 37
Page 38
Table 25, AGZ 060B through 070B, R-407C
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI Conditions (1), Tons (kW) 57.1 (201.0) 60.5 (212.3) 64.8 (227.4)
Number Of Refrigerant Circuits 2 2 2
Unit Operating Charge, R-407C, lbs.(kg) 60 (27) 60 (27) 65 (30) 65 (30) 65 (30) 65 (30)
Cabinet Dimensions, LxWxH, in. 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4 94.4 x 88.0 x 100.4
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls
Nominal tonnage of each Compressor 15.0 15.0 15.0 15 / 20 15 / 20 15 / 20
Number Of Compressors per Circuit 2 2 2 2 2 2
Oil Charge Per Compressor, oz. 140 140 140 140 /148 140 /158 140 /158
Oil Charge Per Compressor, (g) (496) (496) (496) 496/ 525 496/ 525 496/ 525
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 4 Stages, Circuit #1 in Lead 0-25-50-75-100 0-23-46-77-100 0-25-50-75-100
Staging, 4 Stages, Circuit #2 in Lead 0-25-50-75-100 0-31-46-69-100 0-25-50-75-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area, sq. ft. 52.6 52.6 52.6 52.6 52.6 52.6
Coil Face Area, (m2) 4.9 4.9 4.9 4.9 4.9 4.9
Finned Height x Finned Length, in. 50x75.6 50x75.6 50x75.6 50x75.6 50x75.6 50x75.6
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3
Number Of Fans - Fan Diameter, in. (mm) 4 – 30 (762) 4 – 30 (762) 4 – 30 (762)
Number Of Motors - HP (kW) 4 – 2.0 4 – 2.0 4 – 2.0
Fan And Motor RPM, 60Hz 1140 1140 1140
60 Hz Fan Tip Speed, fpm (m/sec) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, cfm (m3/sec) 37,228 (17,572 43,452 (20,510) 43,452 (20,510)
EVAPORATOR - BRAZED PLATE-TO-PLATE
Number of Evaporators 1 1 1
Number of Refrigerant Circuits 2 2 2
Water Volume, Gallons, (l) 8.1 (30.7) 9.2 (34.9) 9.2 (34.9)
Maximum Water Pressure, psig (kPa) 363 (2503) 363 (2503) 363 (2503)
Maximum Refrigerant Working Pressure, psig (kPa) 450 (3102) 450 (3102) 450 (3102)
Water Inlet / Outlet Victaulic Connections, in. (mm) 3 (76) 3 (76) 3 (76)
Drain - NPT int, in. (mm) Field Field Field
Vent - NPT int, in. (mm) Field Field Field
NOTES:
1. Nominal capacity based on 95°F ambient air and 54°F/44°F water range
060B 065B 070B
Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
(2398 x 2235 x
2550)
1270 x
1920
450
(3103)
AGZ MODEL NUMBER
(2398 x 2235 x
2550)
1270 x
1920
450
(3103)
1270 x
1920
450
(3103)
1270 x
1920
450
(3103)
(2398 x 2235 x
2550)
1270 x
1920
450
(3103)
1270 x
1920
450
(3103)
38AGZ 026B through 130B IMM AGZ-8
Page 39
Table 26, AGZ 075B through 090B, R-407C
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI Conditions (1), Tons (kW) 73.5 (258.0) 79.3 (278.3) 85.2 (299.0)
Number Of Refrigerant Circuits 2 2 2
Unit Operating Charge, R-407C, lbs. (kg) 85 (39) 85 (39) 90 (41) 90 (41) 90 (41) 90 (41)
Cabinet Dimensions, LxWxH, in. 134.9 x 88.0 x 100.4 134.9 x 88.0 x 100.4 134.9 x 88.0 x 100.4
Cabinet Dimensions, LxWxH, (mm) (3426 x 2235 x 2550) (3426 x 2235 x 2550) (3426 x 2235 x 2550)
Unit Operating Weight, Lbs. (kg) 6530 (2958) 6690 (3031) 6850 (3103)
Unit Shipping Weight, Lbs. (kg) 6320 (2863) 6480 (2935) 6640 (3008)
Add'l Weight If Copper Finned Coils, lbs. (kg) 770 (350) 770 (350) 770 (350)
COMPRESSORS
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls
Nominal tonnage of each Compressor 20.0 20.0 20.0 25.0 25.0 25.0
Number Of Compressors per Circuit 2 2 2 2 2 2
Oil Charge Per Compressor, oz. 158 158 158 200 200 200
Oil Charge Per Compressor, (g) (525) (525) (525) (709) (709) (709)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 4 Stages, Circuit #1 in Lead 0-25-50-75-100 0-22-50-72-100 0-25-50-75-100
Staging, 4 Stages, Circuit #2 in Lead 0-25-50-75-100 0-28-50-78-100 0-25-50-75-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area, sq. ft. 78.8 78.8 78.8 78.8 78.8 78.8
Coil Face Area, (m2) 7.3 7.3 7.3 7.3 7.3 7.3
Finned Height x Finned Length, in. 50 x113.4 50 x113.4 50 x113.4 50 x113.4 50 x113.4 50 x113.4
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3
Number Of Fans - Fan Diameter, in. (mm) 6 – 30 (762) 6 – 30 (762) 6 – 30 (762)
Number Of Motors - HP (kW) 6 – 2.0 6 – 2.0 6 – 2.0
Fan And Motor RPM, 60Hz 1140 1140 1140
60 Hz Fan Tip Speed, fpm (m/sec) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, cfm (m3/sec) 65,178 (30,765) 65,178 (30,765) 65,178 (30,765)
EVAPORATOR - SHELL AND TUBE
Number of Evaporators 1 1 1
Number of Refrigerant Circuits 2 2 2
Diameter, in. - Length, ft. 14.0 x 5.2 14.0 x 5.2 14.0 x 5.2
Diameter, (mm) – Length, (mm) 356 x 1585 356 x 1585 356 x 1585
Water Volume, Gallons, (l) 25 (95) 25 (95) 25 (95)
Maximum Water Pressure, psig (kPa) 152 (1047) 152 (1047) 152 (1047)
Maximum Refrigerant Working Pressure, psig (kPa) 300 (2066) 300 (2066) 300 (2066)
Water Inlet / Outlet Victaulic Connections, in. (mm) 5 (127) 5 (127) 5 (127)
Drain - NPT int, in. (mm) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
Vent - NPT int, in. (mm) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
075B 085B 090B
Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
1270 x
2880
450
(3103)
1270 x
AGZ MODEL NUMBER
2880
450
(3103)
1270 x
2880
450
(3103)
1270 x
2880
450
(3103)
1270 x
2880
450
(3103)
1270 x
2880
450
(3103)
IMM AGZ-8 AGZ 026B through 130B 39
Page 40
Table 5, AGZ 100B through 130B, R-407C
PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI Conditions (1), Tons (kW) 95.6 (335.5) 106.5 (373.8) 117.6 (412.7) 127.4 (447.2)
Number Of Refrigerant Circuits 2 2 2 2
Unit Operating Charge, R-407C, lbs. (kg) 100 (45) 100 (45) 105 (48) 105 (48) 110 (50) 110 (50) 115 (52) 115 (52)
Cabinet Dimensions, LxWxH, in. 173.1 x 88.0 x 100.4 173.1 x 88.0 x 100.4 173.1 x 88.0 x 100.4 173.1 x 88.0 x 100.4
Cabinet Dimensions, LxWxH, (mm) (4397 x 2235 x 2550) (4397 x 2235 x 2550) (4397 x 2235 x 2550) (4397 x 2235 x 2550)
Unit Operating Weight, Lbs. (kg) 7870 (3565) 8150 (3692) 8720 (3950) 9050 (4100)
Unit Shipping Weight, Lbs. (kg) 7580 (3434) 7860 (3561) 8380 (3796) 8710 (3946)
Add'l Weight If Copper Finned Coils, lbs. (kg) 1155 (524) 1155 (524) 1155 (524) 1155 (524)
COMPRESSORS
Type Trio Scrolls Trio Scrolls Trio Scrolls Trio Scrolls
Nominal tonnage of each Compressor 15.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0
Number Of Compressors per Circuit 3 3 3 3 3 3 3 3
Oil Charge Per Compressor, oz. 140 158 158 158 158 200 200 200
Oil Charge Per Compressor, (g) (496) (525) (525) (525) (525) (709) (709) (709)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Staging, 6 Stages, Circuit #1 in Lead 0-14-33-48-67-81-100 0-17-33-50-67-83-100 0-15-33-48-67-81-100 0-17-33-50-67-83-100
Staging, 6 Stages, Circuit #2 in Lead 0-19-33-52-67-86-100 0-17-33-50-67-83-100 0-19-33-52-67-86-100 0-17-33-50-67-83-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area, sq. ft. 105.3 105.3 105.3 105.3 105.3 105.3 105.3 105.3
Coil Face Area, (m2) 9.8 9.8 9.8 9.8 9.8 9.8 9.8 9.8
Finned Height x Finned Length, in. 50 x151.6 50 x151.6 50 x151.6 50 x151.6 50 x151.6 50 x151.6 50 x151.6 50 x151.6
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3
Number Of Fans - Fan Diameter, in. (mm) 8 – 30 (762) 8 – 30 (762) 8 – 30 (762) 8 – 30 (762)
Number Of Motors - HP (kW) 8 – 2.0 8 – 2.0 8 – 2.0 8 – 2.0
Fan And Motor RPM, 60Hz 1140 1140 1140 1140
60 Hz Fan Tip Speed, fpm (m/sec) 8950 (4224) 8950 (4224) 8950 (4224) 8950 (4224)
60 Hz Total Unit Airflow, cfm (m3/sec) 86,904 (41,020) 86,904 (41,020) 86,904 (41,020) 86,904 (41,020)
EVAPORATOR - SHELL AND TUBE
Number of Evaporators 1 1 1 1,
Number of Refrigerant Circuits 2 2 2 2
Diameter, in. - Length, ft. 12.8 x 7.9 12.8 x 7.9 14.0 x 8.0 14.0 x 8.0
Diameter, (mm) – Length, (mm) 324 x 2408 324 x 2408 356 x 2438 356 x 2438
Water Volume, Gallons, (l) 34 (127) 34 (127) 40 (150) 40 (150)
Maximum Water Pressure, psig (kPa) 152 (1047) 152 (1047) 152 (1047) 152 (1047)
Maximum Refrigerant Working Pressure, psig
(kPa)
Water Inlet / Outlet Victaulic Connections, in.
(mm)
Drain - NPT int, in. (mm) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
Vent - NPT int, in. (mm) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7) 0.5 (12.7)
NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
100B 110B 120B 130B
Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
1270 x
3851
450
(3103)
1270 x
3851
450
(3103)
300 (2066) 300 (2066) 300 (2066) 300 (2066)
5 (127) 5 (127) 5 (127) 5 (127)
AGZ MODEL NUMBER
1270 x
3851
450
(3103)
1270 x
3851
450
(3103)
1270 x
3851
450
(3103)
1270 x
3851
450
(3103)
1270 x
3851
450
(3103)
1270 x
3851
450
(3103)
40 AGZ 026B through 130B IMM AGZ-8
Page 41
Electrical Data, R-22
AGZ BS, Standard Ambient
Table 27, R-22, AGZ 026BS–070BS, Electrical Data, Single Point (105°F and
below)
AGZ Unit
Size
026BS
030BS
035BS
040BS
045BS
050BS
055BS
060BS
065BS
070BS
NOTES:
1. Units operating in ambient temperatures of 95°F (35°C) and above must use the
Notes for “Electrical Data Single- and Multi-Point” Power:
1. Multi-point connection is not available on R-407C units.
2. Unit wire size ampacity (MCA) is equal to 125% of the largest compressor-
motor RLA plus 100% of RLA of all other loads in the circuit.
3. The control transformer is furnished and no separate 115V power is
required. For both single- and multi-point power connections, the control
transformer is in circuit #1 with control power wired from there to circuit
#2. In multi-point power, disconnecting power to circuit will disconnect all
control power to the unit.
4. If a separate 115V power supply is used for the control circuit, then the wire
sizing amps is 10 amps for all unit sizes.
5. Recommended power wire sizes for 3 conductors per conduit are based on
100% conductor ampacity in accordance with NEC. Voltage drop has not
been included. Therefore, it is recommended that power leads be kept
short. Make all terminal block connections with copper (type THW) wire.
6. “Recommended Fuse Sizes” are selected at approximately 150% to 175%
of the largest compressor RLA, plus 100% of all other loads in the circuit.
7. “Maximum Fuse or HACR breaker size” is selected at approximately 225%
of the largest compressor RLA, plus 100% of all other loads in the circuit.
8. The recommended power lead wire sizes are based on an ambient temperature
of 86°F (30°C). Ampacity correction factors must be applied for other ambient
temperatures. Refer to the National Electrical Code Handbook.
9. Must be electrically grounded according to national and local electrical codes.
Voltage Limitations:
1. Within ± 10 percent of nameplate rating
2. Voltage phase unbalance not to exceed 2% with a resultant current unbalance of 6
to 10 times the voltage unbalance per NEMA MG-1, 1998 Standard.
Notes for “Compressor and Condenser Fan Amp Draw”:
1. Compressor RLA values are for wiring sizing purposes only but do not
reflect normal operating current draw at rated capacity.
Notes for “Field Wiring Data”
1. Field wiring data (connection size range) for High Ambient units is the same as
Standard Ambient units (
Table 34and Table 36).
2. Requires a single disconnect to supply electrical power to the unit. This power supply
must either be fused or use an HACR type circuit breaker.
3. All field wiring to power blocks or optional non-fused disconnect switches must be
copper.
4. All field wire size range values given in
Table 36 and apply to 75°C rated wire per NEC.
Circuit Breakers (AGZ 026 to 130)
Factory installed circuit breakers are standard on units with single point power supply
only. This option provides unit installed compressor short circuit protection and makes
servicing easier.
Connection Type
Single Point (Standard) Std Opt. Std Opt
Multi-Point, R-22 Only (Optional) Std Opt. Not Avail. Opt.
Power
Block
Disconnect
Swt.
Circuit
Breakers
High Short
Circuit Current
IMM AGZ-8 AGZ 026B through 130B 69
Page 70
Figure 22, AGZ 026B – AGZ 130B, Typical Field Wiring
A
A
A
A
3 PHASE
POWER
DISCONNECT
(BY OTHERS)
UNIT MAIN
TERMINAL BLOCK
GND LUG
TO COMPRESSOR(S)
AND FAN MOTORS
NOTE: ALL FIELD WIRING TO BE
INSTALLED AS NEC CLASS 1
WIRING SYSTEM WITH CONDUCTOR
RATED 600 VOLTS
AGZ chillers are available with R-407C refrigerant as non-ARI certified units. Developed as
an equivalent pressure HFC replacement for HCFC R-22 in positive displacement, direct
expansion systems. R-407C is a zeotropic blend of three compounds (HFC-32, HFC-125, &
HFC-134A in the ratio of 23/25/52 wt%.), and as such exhibits the characteristic of glide (~812°f glide over the typical a/c range of operation). It does not behave as one substance like R22 does. Glide is the difference (in degrees F) between the beginning and end phase-change
process in either the evaporator or condenser. During these processes, different ratios of the
refrigerant’s components change phase from the beginning to the end of the process.
Refrigerant Terminology
Bubble Point: The temperature/pressure where bubbles first appear when heat is added
to a liquid refrigerant. Used to measure sub-cooling.
Dew Point: The temperature/pressure where droplets first appear when heat is removed
from a refrigerant gas. Used to measure superheat.
Fractionalization: A change in refrigerant composition due to the tendency of the
higher pressure refrigerant to leak at a faster rate, should a system have leakage from a
static two-phase region.
Glide: The total difference of Dew and Bubble point at a specific condition.
Mid-Point or Mean: Measurement half way between Dew and Bubble points.
Miscibility: The ability of a refrigerant and oil to mix and flow together.
Solubility: The effect of refrigerant on the viscosity of a lubricant.
The following functions, conditions and settings will differ from units charged with R-22.
1. Different physical data and electrical data
2. Polyolester lubricants are used instead of mineral oil.
3. The saturated pressure/temperature relationship
4. Control and alarm settings
5. Charging procedures
1.Lubrication. The units are factory-charged with polyoester (POE) lubricant and one
of the following lubricants must be used if lubricant is to be added to the system:
Copeland Ultra 22 CC
Mobil EAL™ Arctic 22 CC
ICI EMKARATE RL RL™ 32CF
POEs are very hygroscopic and will quickly absorb moisture if exposed to air. Pump
the lubricant into the unit through a closed transfer system. Avoid overcharging the
unit.
2.Pressure/temperature relationship. See
temperature chart. Due to refrigerant glide, use the following procedures for superheat
and subcooling measurement.
To determine superheat, only vapor must be present at the point of measurement, no
liquid. Use the temperature reading, the pressure reading and the Saturated P/T Chart.
If the pressure is measured at 78 psig, the chart shows the saturated vapor
to be 50.6°F. If the temperature is measured at 60°F, the superheat is 9.4 degrees F.
To determine subcooling, only liquid must be present, no vapor. Use the temperature
reading, the pressure reading and the Saturated P/T Chart. If the pressure is measured
at 250 psig, the chart shows the saturated liquid
temperature is measured at 98°F, the subcooling is 10.2 degrees F.
Table 55 on page 75 for the pressure-
temperature
temperature to be 108.2°F. If the
74 AGZ 026B through 130B IMM AGZ-8
Page 75
The P/T relationship between R-407C and R-22 is similar enough to allow the use of
R-22 expansion valves. The valves may be marked as “R-22’ or “R-22/R-407C”.
3.Control and alarm settings. The software that controls the operation of the unit is
factory-set for operation with R-407C, taking into account that the
pressure/temperature relationship differs from R-22. The software functionality is the
same for either refrigerant.
4.Charging procedure. The units are factory-charged with R-407C. Use the following
procedure if recharging in the field is necessary:
Whether topping off a charge or replacing the circuit’s entire charge, always remove
the refrigerant from the charging vessel as a liquid. Many of the cylinders for the
newer refrigerants have a dip tube so that liquid is drawn off when the cylinder is in
the upright position. Do not vapor charge out of a cylinder unless the entire contents
will be charged into the system.
With the system in a 250-micron or lower vacuum, liquid can be charged into
the high side. Initially charge about 80 percent of the system total charge.
Use a refrigerant flow restrictor if charging liquid to suction or a system at
pressure below a saturated temperature less than 32°F.
Start the system and observe operation. Once operating, trim the charge to the
recommended liquid line sub-cooling (approximately 10-11°F typical, about 4
degrees less than R-22) and verify the suction superheat (8°F typical, about 2-4
degrees less than R-22) at full load conditions Use standard charging
procedures (liquid only) to top off the charge.
It may be necessary to add refrigerant through the compressor suction. Because
the refrigerant leaving the cylinder must be a liquid, exercise care to avoid
damage to the compressor. A sight glass can be connected between the
charging hose and the compressor. It can be adjusted to have liquid leave the
cylinder and vapor enter the compressor.
• A complete log sheet should be used when charging or analyzing system performance.
Base line data is important for future reference.
• Use Mid-Point or Mean temperature to calculate approach.
• Due to glide, the entering evaporator refrigerant temperature will be about 4
degrees F colder than mean. This may cause frosting on the TXV under normal
operating conditions and makes freeze protection more critical.
• R-407C must be charged from cylinder as a liquid unless entire cylinder is used.
Use a refrigerant flow restrictor if charging liquid to suction or to a system at
pressure below a saturated temperature of 32°F.
• If due to leaks and recharge, fractionalization occurs:
• Discharge pressures may be as much as 26 psi lower.
• Sub-cooling may be slightly higher.
• Suction pressure may be as much as 6 psi less.
• Capacity may be as much as 10% less.
• Approach may be slightly better.
• Efficiency effect is < 1%.
• Will make checking for non-condensables perplexing.
• Charge may require replacement.
• EPA recovery and handling requirements for R-407C are the same as R-22.
76 AGZ 026B through 130B IMM AGZ-8
Page 77
• Proper handling of recovered refrigerant is more critical since incomplete system
recovery and purging cylinders will cause fractionalization.
• Electronic leak detectors should be designed specifically for HFC refrigerants.
CFC/HCFC detectors are not nearly as accurate detecting HFCs.
• POE oil is extremely hydroscopic, is polar in nature, and will hydrolyze in the
presence of water.
• Use only the manufacturer’s recommended oil.
• Use only new sealed metal containers of oil to insure quality.
• Buy smaller containers to prevent waste and contamination.
• Limit oil exposure to air, use nitrogen purge when available.
• Use only filter driers designed for POE and check pressure drops frequently.
• Test for acid and color at least annually. Change filter driers if acid or high
moisture is indicated.
•Mineral oil contamination greater than 5% will cause foaming and oil return
problems.
• Do not use oil or refrigerant additives.
• Minimum Leaving Water Temperature for R-407C units without glycol is 42ºF
(5.5ºC).
IMM AGZ-8 AGZ 026B through 130B 77
Page 78
Startup
Pre Start-up
The chiller must be inspected to ensure no components became loose or damaged
during shipping or installation.
Start-Up
Refer to the MicroTech II Controller information in the operating manual OM AGZ1 to become familiar with unit operation before starting the chiller.
There should be adequate building load (at least 50 percent of the unit full load
capacity) to properly check the operation of the chiller refrigerant circuits.
Be prepared to record all operating parameters required by the “Compressorized
Equipment Warranty Form”. Return this information within 10 working days to
McQuay International as instructed on the form to obtain full warranty benefits.
Verify chilled water flow.
Verify remote start / stop or time clock (if installed) has requested the chiller to start.
Set the chilled water setpoint to the required temperature. (The system water
temperature must be greater than the total of the leaving water temperature setpoint
plus one-half the control band plus the start-up delta-T before the MicroTech II
controller will stage on cooling.)
Set the Evap Delta T based on a percent on unit nominal flow indicated in the table
on page
Check the controller setpoints to be sure that factory defaults are appropriate.
Put both pumpdown switches (PS1 and PS2) to the ON position.
Put system switch (S1) to ON position.
25 and the Start Delta T as a starting point. Delta-T=Tons x 24 / gpm
Switch
PS1, PS2,
Pumpdown
Switches
S1,
System Switch
ON OFF
Circuits will operate in the
normal automatic mode
Unit will operate in the
normal automatic mode
Switch Position
Circuit will go through the
normal pumpdown cycle and
shut off.
Unit will shut off immediately
without pumping down
(emergency stop)
There may be a delay of 30 minutes after closing S1. The time delay is due to the
compressor inherent motor protection or the Stage Up Timer counting. This should
only occur on initial start-up or when power to the chiller has been turned off and
back on. More than one compressor will not start at the same time.
After the chiller has been operating for a period of time and has become stable,
check the following:
Compressor oil level. (Some scroll compressors do not have oil sight glasses.)
Refrigerant sight glass for flashing
Rotation of condenser fans
Complete the “Compressorized Equipment Warranty Form”.
78 AGZ 026B through 130B IMM AGZ-8
Page 79
Shutdown
Temporary
1. Put both circuit switches to the OFF position (Pumpdown and Stop).
2. After compressors have stopped, put System Switch (S1) to OFF (emergency stop).
3. Turn off chilled water pump. Chilled water pump to operate while compressors are
pumping down.
To start the chiller after a temporary shutdown, follow the start-up instructions.
Extended
1. Front seat both condenser liquid line service valves.
2. Put both circuit switches to the OFF position (Pumpdown and Stop position).
3. After the compressors have stopped, put System Switch (S1) to the OFF position
(emergency stop).
4. Front seat both refrigerant circuit discharge valves (if applicable).
5. If chilled water system is not drained, maintain power to the evaporator heater to
prevent freezing. Maintain heat tracing on the chilled water lines.
6. Drain evaporator and water piping to prevent freezing.
7. If electrical power to the unit is on, the compressor crankcase heaters will keep the
liquid refrigerant out of the compressor oil. This will minimize start-up time when
putting the unit back into service. The evaporator heater will be able to function.
8. If electrical power is off, make provisions to power the evaporator heater (if chilled
water system is not drained). Tag all opened electrical disconnect switches to warn
against start-up before the refrigerant valves are in the correct operating position.
At start-up, electrical power must be on for 24 hours before starting the chiller.
To start the chiller after an extended shutdown, follow the prestart-up and start-up
instructions.
Water Piping Checkout
1. Check the pump operation and vent all air from the system.
2. Circulate evaporator water, checking for proper system pressure and evaporator
pressure drop. Compare the pressure drop to the evaporator water pressure drop
curve.
3. Clean all water strainers before placing the chiller into service.
Refrigerant Piping Checkout
1. Check all exposed brazed joints for evidence of leaks. Joints may have been
damaged during shipping or when the unit was installed.
2. Check that all refrigerant valves are either opened or closed as required for proper
operation of the chiller.
3. A thorough leak test must be done using an approved electronic leak detector.
Check all valve stem packing for leaks. Replace all refrigerant valve caps and
tighten.
4. Check all refrigerant lines to insure that they will not vibrate against each other or
against other chiller components and are properly supported.
5. Check all flare connections and all refrigerant threaded connectors.
6. Look for any signs of refrigerant leaks around the condenser coils and for damage
during shipping or installation.
7. Leak detector is applied externally to refrigerant joints at the factory. Do not
confuse this residue with an oil leak.
8. Connect refrigerant service gauges to each refrigerant circuit before starting unit.
IMM AGZ-8 AGZ 026B through 130B 79
Page 80
Electrical Check Out
CAUTION
Electrical power must be applied to the compressor crankcase heaters 24 hours
before starting unit to drive off refrigerant from the oil.
1. Open all electrical disconnects and check all power wiring connections. Start at the
power block and check all connections through all components to and including the
compressor terminals. These should be checked again after 3 months of operation
and at least yearly thereafter.
2. Check all control wiring by pulling on the wire at the spade connections and tighten
all screw connections. Check plug-in relays for proper seating and to insure
retaining clips are installed.
3. Put System Switch (S1) to the Emergency Stop position.
4. Put both circuit #1 & #2 switches to the Pumpdown and Stop position.
5. Apply power to the unit. The panel Alarm Light will stay on until S1 is closed.
Ignore the Alarm Light for the check out period. If you have the optional Alarm
Bell, you may wish to disconnect it.
6. Check at the power block or disconnect for the proper voltage and proper voltage
between phases. Check power for proper phasing using a phase sequence meter
before starting unit.
7. Check for 120Vac at the optional control transformer and at TB-2 terminal #1 and
the neutral block (NB).
8. Check between TB-2 terminal #7 and NB for 120Vac supply for transformer #2.
9. Check between TB-2 terminal #2 and NB for 120Vac control voltage. This supplies
the compressor crank case heaters.
10. Check between TB-3 terminal #17 and #27 for 24Vac control voltage.
Component Operation
Hot Gas Bypass (Optional)
This option allows the system to operate at lower loads without excessive on/off
compressor cycling. The hot gas bypass option is required to be on both refrigerant
circuits because of the lead / lag feature of the controller.
This option allows passage of discharge gas into the evaporator inlet (between the TX
valve and the evaporator) which generates a false load to supplement the actual chilled
water or air handler load.
Note: The hot gas bypass valve cannot generate a 100% false load.
The pressure regulating valve is a Sporlan SHGBE-8 and factory set to begin opening at
58 psig with R-22 and can be changed by changing the pressure setting. The
adjustment range is 0 to 100 psig. To raise the pressure setting, remove the cap on the
bulb and turn the adjustment screw clockwise. To lower the setting, turn the screw
counterclockwise. Do not force the adjustment beyond the range it is designed for, as
this will damage the adjustment assembly. The regulating valve opening point can be
determined by slowly reducing the system load while observing the suction pressure.
When the bypass valve starts to open, the refrigerant line on the evaporator side of the
valve will begin to feel warm to the touch.
80 AGZ 026B through 130B IMM AGZ-8
Page 81
The bypass valve includes a solenoid valve that is controlled by the MicroTech II
controller. It is active when the first stage of cooling on a circuit is active.
WARNING
The hot gas line may become hot enough to cause injury.
Be careful during valve checkout.
VFD Low Ambient Control (Optional)
The optional VFD fan control is used for unit operation below 35°F (2°C) down to a
minimum of 0 °F (-17°C). The control looks at the saturated discharge temperature and
varies the fan speed to hold the temperature (pressure) at the “target” temperature. This
temperature is established as an input to a setpoint screen labeled “Sat Condenser Temp
Target”.
Filter-Driers
Each refrigerant circuit is furnished with a full flow filter drier (AGZ 026 – 070) or a
replaceable core type filter-drier (AGZ 075 – 130). The core assembly of the
replaceable core drier consists of a filter core held tightly in the shell in a manner that
allows full flow without bypass.
Pressure drop across the filter drier at full load conditions must not exceed 10 psig at
full load. See page
filter drier if the pressure drop exceeds maximum.
85 for maximum pressure drop at other load points. Replace the
WARNING
Pump out refrigerant before removing end flange for replacement of core(s) to
remove liquid refrigerant and lower pressure to prevent accidental blow off of
cover. EPA recovery regulations apply to this procedure.
A condenser liquid line service valve is provided for isolating the charge in the
condenser, but also serves as the point from which the liquid line can be pumped out.
With the line free of refrigerant, the filter-drier core(s) can be easily replaced.
System Adjustment
To maintain peak performance at full load operation, the system superheat and liquid
subcooling may require adjustment. Read the following subsections closely to
determine if adjustment is required.
Liquid Line Sight Glass
The color of the moisture indicator is an indication of the dryness of the system and is
extremely important when the system has been serviced. Immediately after the system
has been opened for service, the element may indicate a wet condition. It is
recommended that the equipment operate for about 12 hours to allow the system to
reach equilibrium before deciding if the system requires a change of drier cores.
Bubbles in the sight glass at constant full load indicates a shortage of refrigerant, a
plugged filter-drier, or a restriction in the liquid line. However, it is not unusual to see
bubbles in the sight glass during changing load conditions.
Refrigerant Charging
Liquid line subcooling at the liquid shut-off valve should be between 15 and 20 degrees
F at full load. If the unit is at steady full load operation and bubbles are visible in the
sight glass, then check liquid subcooling.
IMM AGZ-8 AGZ 026B through 130B 81
Page 82
Thermostatic Expansion Valve
The expansion valve performs one specific function. It keeps the evaporator supplied
with the proper amount of refrigerant to satisfy the load conditions.
The sensing bulb of the expansion valve is installed in the closest straight run of suction
line from the evaporator. The bulb is held on by clamps around the suction line and is
insulated to reduce the effect of surrounding ambient temperatures. In case the bulb
must be removed, simply slit the insulation on each side of the bulb, remove the clamps
and then remove the capillary tubing that runs along the suction line from the valve.
The power element is removable from the valve body.
NOTE: Before adjusting superheat, check that unit charge is correct and liquid line sight
glass is full with no bubbles and that the circuit is operating under stable, full load
conditions.
The suction superheat for the suction leaving the evaporator is set at the factory for 8 to
12 degrees F at full load. To have full rated unit performance, the superheat must be
about 8 degrees F at 95°F outdoor ambient temperature.
Crankcase Heaters
The scroll compressors are equipped with externally mounted band heaters located at
the oil sump level. The function of the heater is to keep the temperature in the
crankcase high enough to prevent refrigerant from migrating to the crankcase and
condensing in the oil during off-cycle.
Power must be supplied to the heaters 24 hours before starting the compressors.
Evaporator
Models AGZ 026 through 070
The evaporator is a compact, high efficiency, single or dual circuit, brazed plate-to-plate
type heat exchanger consisting of parallel stainless steel plates.
The evaporator is protected with an electric resistance heater and insulated with 3/4"
(19mm) thick closed-cell polyurethane insulation. This combination provides freeze
protection down to -20°F (-29°C) ambient air temperature.
The water side working pressure is 363 psig (2503 kPa). Evaporators are designed and
constructed according to, and listed by, Underwriters Laboratories (UL).
Models AGZ 075 through 130
The evaporator is direct expansion, shell-and-tube type with water flowing in the
baffled shell side and refrigerant flowing through the tubes. Two independent
refrigerant circuits within the evaporator serve the unit's dual refrigerant circuits.
The evaporator is wrapped with an electric resistance heater cable and insulated with
3/4" (19mm) thick vinyl nitrate polymer sheet insulation, protecting against water
freeze-up at ambient air temperatures to -20°F (-29°C). An ambient air thermostat
controls the heater cable. The fitted and glued-in-place insulation has a K factor of 0.28
Btu in/hr ft
The refrigerant (tube) side maximum working pressure is 300 psig (2068 kPa). The
water side working pressure is 152 psig (1048 kPa). Each evaporator is designed,
constructed, inspected, and stamped according to the requirements of the ASME Boiler
and Pressure Vessel Code. Double thickness insulation is available as an option.
2
°F at 75°F.
Phase Voltage Monitor (Optional)
Factory settings are as follows: Trip Delay Time, 2 seconds
Voltage Setting, set at nameplate voltage. Restart Delay Time, 60 seconds
82 AGZ 026B through 130B IMM AGZ-8
Page 83
Unit Maintenance
General
On initial start-up and periodically during operation, it will be necessary to perform
certain routine service checks. Among these are checking the liquid line sight glasses,
taking condensing and suction pressure readings, and checking to see that the unit has
normal superheat and subcooling readings. A recommended maintenance schedule is
located at the end of this section.
Compressor Maintenance
The scroll compressors are fully hermetic and require no maintenance other than
checking oil level.
Lubrication
No routine lubrication is required on AGZ units. The fan motor bearings are
permanently lubricated and no further lubrication is required. Excessive fan motor
bearing noise is an indication of a potential bearing failure.
Compressor oil should be standard refrigeration mineral oil such as Suniso 3GS.
Electrical Terminals
Electric shock hazard. Turn off all power before continuing with following
WARNING
service.
Condensers
The condensers are air-cooled and constructed of 3/8" (9.5mm) O.D. internally finned
copper tubes bonded in a staggered pattern into louvered aluminum fins. Maintenance
consists primarily of the routine removal of dirt and debris from the outside surface of
the fins and repairing any fin damage. McQuay recommends the use of foaming coil
cleaners available at most air conditioning supply outlets. Use caution when applying
such cleaners as they can contain potentially harmful chemicals. Care should be taken
not to damage the fins during cleaning. The coils should be thoroughly rinsed to
remove any cleaner residue.
If the service technician determines that the refrigerant circuit contains
noncondensables, recovery can be required, strictly following Clean Air Act regulations
governing refrigerant discharge to the atmosphere. The Schrader purge valve is located
on the vertical coil headers on both sides of the unit at the end opposite the control box.
Decorative panels cover the condenser coils and must be removed for servicing.
Recover with the unit off, after a shutdown of 15 minutes or longer, to allow air to
collect at the top of the coil. Restart and run the unit for a brief period. If necessary,
shut the unit off and repeat the procedure. Follow accepted environmentally sound
practices when removing refrigerant from the unit.
Optional High Ambient Control Panel
Consists of exhaust fan with rain hood, two inlet screens with filters, necessary controls
and wiring to allow operation to 125°F (52°C). The option can be factory or field
installed as a kit. Must be used for:
• It must be supplied on units operating at ambient temperatures above 105°F (40°C).
• It is automatically included on units with fan VFD (low ambient option).
• Check inlet filters periodically and clean as required. Verify that the fan is
operational.
IMM AGZ-8 AGZ 026B through 130B 83
Page 84
Liquid Line Sight Glass
The refrigerant sight glasses should be observed periodically. (A weekly observation
should be adequate.) A clear glass of liquid indicates that there is subcooled refrigerant
charge in the system. Bubbling refrigerant in the sight glass, during stable run
conditions, indicates that the system can be short of refrigerant charge. Refrigerant gas
flashing in the sight glass could also indicate an excessive pressure drop in the liquid
line, possibly due to a clogged filter-drier or a restriction elsewhere in the liquid line.
Table 56 for maximum allowable pressure drops. If subcooling is low, add charge
See
to clear the sight glass. If subcooling is normal (15 to 20 degrees F) and flashing is
visible in the sight glass, check the pressure drop across the filter-drier. Subcooling
should be checked at full load with 70°F (21.1°C) outdoor air temperature, stable
conditions, and all fans running.
An element inside the sight glass indicates the moisture condition corresponding to a
given element color. If the sight glass does not indicate a dry condition after about 12
hours of operation, the circuit should be pumped down and the filter-drier changed or
verify moisture content by performing an acid test on the compressor oil.
Preventive Maintenance Schedule
OPERATION WEEKLY
General
Complete unit log and review (Note 3) X
Visually inspect unit for loose or damaged components X
Inspect thermal insulation for integrity X
Clean and paint as required X
Electrical
Check terminals for tightness, tighten as necessary X
Clean control panel interior X
Visually inspect components for signs of overheating X
Verify compressor heater operation X
Test and calibrate equipment protection and operating controls X
Megger compressor motor * X
Refrigeration
Leak test X
Check sight glasses for clear flow X
Check filter-drier pressure drop (see manual for spec) X
Perform compressor vibration test X
Acid test oil sample X
Condenser (air-cooled)
Clean condenser coils (Note 4) X
Check fan blades for tightness on shaft (Note 5) X
Check fans for loose rivets and cracks X
Check coil fins for damage X
MONTHLY
(Note 1)
Notes:
1. Monthly operations include all weekly operations.
2. Annual (or spring start-up) operations includes all weekly and monthly operations.
3. Log readings can be taken daily for a higher level of unit observation.
4. Coil cleaning can be required more frequently in areas with a high level of airborne particles.
Be sure fan motors are electrically locked out.
5.
* Never Megger motors while they are in a vacuum.
ANNUAL
(Note 2)
84 AGZ 026B through 130B IMM AGZ-8
Page 85
Service
WARNING
Service on this equipment is to be performed by qualified refrigeration
personnel familiar with equipment operation, maintenance, correct servicing
procedures, and the safety hazards inherent in this work. Causes for repeated
tripping of equipment protection controls must be investigated and corrected.
Disconnect all power before doing any service inside the unit.
Anyone servicing this equipment must comply with the requirements set forth
by the EPA in regards to refrigerant reclamation and venting.
Filter-Driers
A replacement of the filter-drier is recommended any time excessive pressure drop is
read across the filter-drier and/or when bubbles occur in the sight glass with normal
subcooling. The maximum recommended pressure drops across the filter-drier are as
follows:
Table 56, Filter-Drier Pressure Drop
PERCENT CIRCUIT
LOADING (%)
100% 10 (69)
75% 8 (55.2)
50% 5 (34.5)
25% 4 (27.6)
MAXIMUM RECOMMENDED PRESSURE
DROP ACROSS FILTER DRIER PSIG (KPA)
The filter-drier should also be changed if the moisture indicating liquid line sight glass
indicates excess moisture in the system.
During the first few months of operation the filter-drier replacement can be necessary if
the pressure drop across the filter-drier exceeds the values listed in the paragraph above.
Any residual particles from the condenser tubing, compressor and miscellaneous
components are swept by the refrigerant into the liquid line and are caught by the filterdrier.
Liquid Line Solenoid Valve
The liquid line solenoid valves that shut off refrigerant flow in the event of a power
failure do not normally require any maintenance. The solenoids can, however, require
replacement of the solenoid coil or of the entire valve assembly.
The solenoid coil can be checked to see that the stem is magnetized when energized by
touching a screwdriver to the top of the stem. If there is no magnetization, either the
coil is bad or there is no power to the coil.
The solenoid coil can be removed from the valve body without opening the refrigerant
piping after pumpdown. For personal safety, shut off and lock out the unit power.
The coil can then be removed from the valve body by simply removing a nut or snapring located at the top of the coil. The coil can then be slipped off its mounting stud for
replacement.
To replace the entire solenoid valve follow the steps involved when changing a filterdrier.
IMM AGZ-8 AGZ 026B through 130B 85
Page 86
Evaporator
The evaporators on models AGZ 026B through AGZ 070B are brazed plate type.
Models AGZ075B through130B have direct expansion, shell-and-tube type with
refrigerant flowing through the tubes and water flowing through the shell over the
tubes. The tubes are internally finned to provide extended surface as well as turbulent
flow of refrigeration through the tubes. Other than cleaning and testing, no service
work should be required on the evaporator.
Refrigerant Charging
AGZ air-cooled chillers are shipped factory charged with a full operating charge of
refrigerant but there can be times that a unit must be recharged at the job site. Follow
these recommendations when field charging. Refer to the unit operating charge found
in the Physical Data Tables.
Unit charging can be done at any steady load condition (preferably at 75 to 100% load)
and at any outdoor temperature (preferably higher than 70°F (21.1°C). Unit must be
allowed to run 5 minutes or longer so that the condenser fan staging is stabilized at
normal operating discharge pressure. For best results, charge with two or more
condenser fans operating on each refrigerant circuit.
The AGZ units have a condenser coil design with approximately 15% of the coil tubes
located in a subcooler section of the coil to achieve liquid cooling to within 5°F (3°C)
of the outdoor air temperature when all condenser fans are operating. This is equal to
15°F to 20°F (8.3°C to 11.1°C) subcooling below the saturated condensing temperature
when the pressure is read at the liquid valve between the condenser coil and the liquid
line filter-drier. Once the subcooler is filled, extra charge will not lower the liquid
temperature and does not help system capacity or efficiency.
One of the following three scenarios will be experienced with an undercharged
unit:
1. If the unit is slightly undercharged, the unit will show bubbles in the sight glass.
Recharge the unit as described in the charging procedure below.
2. If the unit is moderately undercharged, it will normally trip on freeze protection.
Recharge the unit as described in the charging procedure below. However,
freezestat trips can also be an indication of low flow or poor heat transfer due to
tube fouling. Anti-freeze solutions can also cause freezestat trips.
3. If the unit is severely undercharged, the unit will trip due to lack of liquid flow to
the expansion valve. In this case either remove the remaining charge by means of a
proper reclamation system and recharge the unit with the proper amount of
refrigerant as stamped on the unit nameplate, or add refrigerant through the suction
valve on the compressor. If the unit is severely undercharged, the unit can nuisance
trip during this charging procedure. If this happens, operate the unit at minimum
load, adding charge until the sight glass is clear. Once the unit has enough charge
so that it does not trip out, continue with step 2 of the charging procedure below.
86 AGZ 026B through 130B IMM AGZ-8
Page 87
Procedure to charge a moderately undercharged AGZ unit:
1. If a unit is low on refrigerant, you must first determine the cause before attempting
to recharge the unit. Locate and repair any refrigerant leak. Evidence of oil is a
good indicator of leakage, however, oil may not be visible at all leaks. Liquid leak
detector fluids work well to show bubbles at medium size leaks but electronic leak
detectors can be needed to locate small leaks.
2. Add the charge to the system through the suction shutoff valve or through the
Schrader fitting on the tube entering the evaporator between the compressor and the
evaporator head.
3. The charge can be added at any load condition between 25-100% load per circuit
but at least two fans should be operating per refrigerant circuit, if possible. The
suction superheat should be in the 8 to 12 degree F (4.4°C-6.6°C) range.
4. Add sufficient charge to clear the liquid line sight glass and until all flashing stops
in the sight glass.
5. Check the unit subcooling value by reading the liquid line pressure and temperature
at the liquid line near the filter-drier. The subcooling values should be between 15
and 20 degrees F (8.3 and 11.1 degrees C).
6. With outdoor temperatures above 60°F (15.6°C), all condenser fans should be
operating and the liquid line temperature should be within 5°F to 10°F (2.8°C to
5.6°C) of the outdoor air temperature. At 25-50% load, the liquid line temperature
should be within 5°F (2.8°C) of outdoor air temperature with all fans on. At 75100% load the liquid line temperature should be within 10°F (5.6°C) of outdoor air
temperature with all fans on.
7. Overcharging of refrigerant will raise the compressor discharge pressure due to
filling of the condenser tubes with excess refrigerant.
W arranty Statement
Limited Warranty
Consult your local McQuay Representative for warranty details. Refer to Form 93343285Y. To find your local McQuay Representative, go to www.mcquay.com.
IMM AGZ-8 AGZ 026B through 130B 87
Page 88
AGZ Troubleshooting Chart
PROBLEM POSSIBLE CAUSES POSSIBLE CORRECTIVE STEPS
1. Main switch. 1. Close switch.
2. Fuse blown. circuit breakers open
Compressor Will
Not Run
Compressor Noisy
Or Vibrating
High Discharge
Pressure
Low Discharge
Pressure
High Suction
Pressure
Low Suction
Pressure
Compressor Will
Not Stage Up
Compressor
Staging Intervals
Too Short
PROBLEM POSSIBLE CAUSES POSSIBLE CORRECTIVE STEPS
3. Thermal overloads tripped
4. Defective contactor or coil. 4. Repair or replace
5. System shutdown by equipment protection devices
6. No cooling required 6. None. Wait until unit calls for cooling.
7. Liquid line solenoid will not open 7. Repair or replace solenoid coil. Check wiring.
8. Motor electrical trouble 8. Check motor for opens, shorts, or burnout.
9. Loose wiring
1. Low or no refrigerant charge
2. Compressor running in reverse
3. Improper piping support on suction or discharge
4. Worn compressor isolator bushing
5. Worn Compressor
1. Noncondensables in system
2. System overcharged with refrigerant 2. Remove excess, check liquid subcooling.
3. Optional discharge shutoff valve partially closed 3. Open valve.
4. FanTrol wiring not correct 4. Check FanTrol wiring.
5. Fan not running 5. Check electrical circuit, Check fan motor.
6. Dirty condenser coil
7. Air recirculation
1. Refrigerant flood back 1. Correct.
2. Wind blowing into coil at low ambient
3. Faulty condenser temperature regulation 3. Check condenser control operation.
4. Insufficient refrigerant in system
5. Low suction pressure
6. Only one compressor operating
1. Excessive water temperature 1. Check control settings.
2. Excessive load 2. Reduce load or add additional equipment.
4. Compressors running in reverse 4. Check for proper phasing.
1. Rapid load swings 1. Stabilize load.
2. Lack of refrigerant
3. Clogged liquid line filter drier 3. Check pressure drop across filter drier. Replace.
4. Expansion valve malfunctioning 4. Check and reset for proper superheat.
5. Condensing temperature too low 5. Check means for regulating condenser temperature.
6. Compressor will not unload
7. Insufficient water flow 7. Adjust flow.
8. Evaporator head ring gasket slippage
9. Evaporator dirty
10. Rapid load swings
1. Defective capacity control 1. Replace.
2. Faulty thermostat stage or broken wire 2. Replace.
3. Stages not set for application 3. Reset thermostat setting for application.
1. Thermostat control band not set properly 1. Set control band wider.
2. Faulty water temperature sensor 2. Replace.
3. Insufficient water flow
4. Rapid load swings
2. Check electrical circuits and motor windings for
shorts or grounds. Investigate for possible
overloading. Replace fuse or reset breakers after
fault is corrected. Check for loose or corroded
connections.
3. Overloads are auto-reset. Check unit closely when
unit comes back on line. Allow time for auto-reset.
5. Determine type and cause of shutdown and correct
it before resetting equipment protection switch.
9. Check all wire junctions. Tighten all terminal
screws.
1. Repair and recharge
2. Check unit and compressor for correct phasing
3. Relocate, add, or remove hangers
4. Replace
5. Replace
1. Extract the noncondensables with approved
procedures.
6. Clean coil.
7. Correct.
2. Shield coil from direct wind, Wind guards are
available.
4. Check for leaks. Repair and add charge.
5. See corrective steps for Low Suction Pressure.
6. See corrective steps for Compressor Will Not Stage
Up.
4. Voltage range or imbalance 4. Check and correct.
5. High superheat
6. Compressor bearing failure
6. Check crankcase heater. Reset expansion valve
for higher superheat. Check liquid line solenoid
valve operation.
7. Stabilize load or increase staging interval.
3. Check all connections and tighten.
4. See corrective steps for High Discharge Pressure.
5. Check supply voltage. Notify power company. Do
not start until fault is corrected..
1. Add facilities so conditions are within allowable
limits.
2. Open valve.
5. Adjust to correct superheat.
6. Replace compressor .
IMM AGZ-8 AGZ 026B through 130B 89
Page 90
This document contains the most current product information as of this printing. For the most up-todate product information, please go to www.mcquay.com.
(800) 432-1342
• www.mcquay.com IMM AGZ-8 (07/07)
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