McCulloch POWERLITE-5000XB, ELP-3000, POWERLITE-7000, POWERLITE-5000, ELP-3500 User Manual

...
McCulloch products are identified by a model number (in this instance
600465) followed by a suffix number (00). Suffix numbers denote variations in parts or assemblies used in the manufacture of this product.
Illustrated Parts Lists (IPLs) contain a PART NUMBER, DESCRIPTION, UNITS per assembly and STOCKING CODE for each part.
Stocking Codes are:
NOTE: The following explains symbols and footnotes in this IPL:
(-)
A dash preceding a PART NUMBER indicates that it is a new part number, different from the one listed in the previous IPL for this unit.
(.)
One or more dots (. Spring, Starter) preceding a part DESCRIPTION indicates the part is included in the kit or assembly described directly above the dot(s).
(-- --)
If four dashes appear in place of a PAR
T NUMBER, the
part is not available individually but is included in the next higher assembly or subassembly.
Circled numbers preceding a DESCRIPTION
footnote the part or assembly to additional information on the page.
(*)
An asterisk denotes that choices follow or precede.
(†)
Serial Number Prefix 21- denotes CARB approved unit
-- all parts are interchangeable with Serial Number Prefix 11-.
The policy of McCulloch is one of continual improvement in design, manufacturing and engineering advancement wherever possible to assure still finer power tools. Hence, specifications, equipment colors, design and manufacturer’s suggested list prices are subject to change without notice. McCulloch reserves the right to make such changes without prior notification or obligation to backfit or supply backfit components for units previously shipped from the factory.
P.O. Box 31567
Tucson, Arizona 85751-1567 • U.S.A.
© McCulloch 2003
P/N 211594-03
46 / 49cc
GASOLINE POWERED
ANTI-VIBRATION (AV) CHAIN SAWS
MARCH 2003
(†)SERIAL
NUMBER
MODEL BAR & ENGINE
MODEL NAME PREFIX NUMBER CHAIN SIZE
MS1846AV - 18 46cc MS2046AV - - 20 46cc M1849AV - - 18 49cc MS2049 - - 20 49cc MAC 4600 11- / 22- 600465-00 18 46cc MAC 4600 11- / 22- 600465-01 20 46cc MAC 4600 11- / 22- 600465-02 16 46cc MAC 4600 11- 600465-07 46cc MAC 4600 11- 600465-09 46cc MAC 4600 11- 600465-12 46cc MAC 4900 11- 600498-01 49cc MAC 4900 11- / 22- 600498-02 20 49cc MAC 4900 11- 600498-03 49cc MAC 4900 11- 600498-08 49cc MAC 4900 11- 600498-13 49cc MAC 5500 22- 600555-00 55cc PM1846AV - - 18 46cc PM2046AV - - 20 46cc PM1849AV - - 18 49cc PM2049AV - - 20 49cc PROMAC 4700 22- 600465-03 PROMAC 5000 22- 600498-20 PROMAC 5500 22- 600555-02 55cc SILVER EAGLE 2818 SILVER EAGLE 3020 TIMBERBEAR 20 - - 20 49cc TIMEBERBEAR 22- 600555-01 55cc
ILLUSTRATED PARTS LIST
¿¡
2
GENERAL ASSEMBLY
FIGURE 1
––6 ––7 ––8 ––9 ––10 ––11 ––12
6––––13
––14 ––15 ––16 ––17 ––18 ––19 ––20
––21
21–
––22
––23
23–
––24
1
2
3
––42–– ––46 ––47 ––48 ––49 ––50 ––51 ––52 ––53 ––54 ––55 ––56
––43 ––44 ––45
41––
5
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
30
32
33
34
35
36
37
38
39
40
43
44/45
46
47
48
49
50
51
52
53
54
55
56
58
57
59
60
61
62
64
63
65
66
67
68
69
70
71
72
73
7
8
59
7
FIGURE 6
CARBURETOR ASSEMBLY
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
- B 322657-04 Carburetor, Walbro WT463 1 -- -- . Screw, Pump Cover 1 2 -- -- . Cover, Fuel Pump 1 3 -- -- . Screw, Idle Adjustment 1 4 -- -- . Spring 1 5 -- -- . Gasket, Fuel Pump 1 6 -- -- . Diaphragm, Fuel Pump 1 7 -- -- . Screen Fuel Inlet 1 8 -- -- . Shaft Asy, Throttle 1 9 -- -- . Spring, Throttle Return 1
10 -- -- . Shutter, Throttle 1 11 -- -- . Shaft Asy, Choke 1 12 -- -- . Shutter, Choke 1 13 -- -- . Screw, Shutter and Choke 2 14 -- -- . Ring, Shaft Retainer 1 15 -- -- . Lever, Throttle 1 16 -- -- . Spring, Choke Friction 1 17 -- -- . Ball, Choke Friction 1 18 -- -- . Plug 1 19 -- -- . Ring, Screen Retainer 1 20 -- -- . Screen, Check Valve 1 21 -- -- . Seat Asy, Check Valve 1 22 -- -- . Screw, Metering Cover 4 23 -- -- . Cover, Metering Diaphragm 1 24 -- -- . Diaphragm Asy, Metering 1
25 -- -- . Gasket, Metering Diaphragm 1 26 -- -- . Pin, Metering Lever 1 27 -- -- . Lever, Metering 1 28 -- -- . Spring, Metering Lever 1 29 -- -- . Screw, Metering Lever Pin 1 30 -- -- . Valve, Inlet Needle 1 31 -- -- . Plug, Welch 1 32 -- -- . Plug, Welch 1 33 -- -- . Nozzle Asy, Check Valve 1 34 -- -- . O-ring, High Needle 1 35 -- -- . Washer, High Needle 1 36 -- -- . Needle, Idle 1 37 -- -- . Spring, Idle Needle 1 38 -- -- . Needle, High 1 39 -- -- . Spring, High Needle 1 40 -- -- . Limiter Cap, High Speed 1 41 -- -- . Limiter Cap, Low Speed 1 42 -- -- . Retainer, Limiter 1
325520 Kit, Carburetor Repair,Walbro (A1137WT) 301042 Kit, Gasket/Diaphragm , Walbro (B1110WT)
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3
1 -
FIGURE 2 Powerhead Asy 1 2 - FIGURE 4 Chain Brake Asy 1 3 -
FIGURE 5 Rear Handle Asy 1 4 - FIGURE 3 Bar Information 1 5 - FIGURE 3 Chain Information 1 6 B
300730 Fuel/Oil Tank Asy (Black) 1 7 A 322199 . Valve, Duckbill 2 8 A 300259 . Filter, Foam 2 9 C
322859 . Retainer, Vent 1
10 B 322883 . Spacer 4 11 B 322647 . Hose, Pulse 1 12 A
300869 . Pickup, Fuel 1
13 A 301417 . Isolator Asy Handle 1 14 A 322860 . Hose, Fuel 1 15 A
224242-02 . Primer, Remote 1
16 A 322861 . Hose, Primer 1 17 B 111107 . Bolt, Bar 5/16-18, Shoulder 2 18 C
218480 . Hose, Oil 1
19 A 225062 . Pickup, Oil 1 20 B 322867 Hose, Fuel/Oil 1 21 A 301112 Fuel Cap Asy 1 22 - -- -- . Gasket 1 23 A 300917 Oil Cap Asy 1 24 - -- -- . Gasket, Oil Cap
1 25 A 111142 O-Ring, .013 1 26 B 322658 Washer, Bar Bolt
1 27 A 520001-33
Bar Adj Screw Nut & Ring
1 28 - -- -- . Nut, Bar Adjusting 1 29 C 322873 Plate, Bar 1 30 C 111143 Screw, 6-19 x .375
1 31 C 301612 Plate, Bar Guide 2 32 C 322880 Lever, Choke 1 33 B 300728 Rod, Choke 1 34 C 323339 Plug, Pulse Hose 1 35 C 301615 Plate, Flange 1 36 A 217937 Screw, 10-24x1 Torx 4 37 C 322665 Precleaner Asy 1 38 A 223357 Screw, 8-16 Plast 1 39 B 105976 Washer, #8 Plain 1 40 C 322666 Boot, Intake 1
*41 C 300226 Starter Asy (Yellow) 1
42 C 301914 . Housing/Rope Guide Asy 1 43 - -- -- .. Housing, Starter (Yellow) 1 44 - -- -- .. Rope Guide 1 45 - -- -- . Tube, Rope Guide 1 46 A 300475 . Spring, Starter Rewind 1 47 B 300228 . Pulley, Starter 1 48 B 300229 . Pawl, Starter 2 49 C 300230 . Plate, Starter 1 50 C 300231 . Spring, Friction 1 51 C 300232 . Spacer, Starter 1 52 C 300233 . Screw, Shoulder 1 53 A 300234 . Rope, Starter 45” 1 54 A 87851 . Handle, Starter 1 55 A 223944 . Bushing, Starter 1 56 B 111157 . Spacer, 10x.135 1 57 C 111111 Screw, 10-14x.625 Torx 3
FIGURE 1
GENERAL ASSEMBLY
58 A
217935 Screw, 10-24x.5 Torx 1 59 B 111068 Screw, 10-14x1.38 Torx 1 60 C
322671 Handle, Front 1 61 A 300292 Retainer, Nut 2 62 A 218005 Nut, Sq 10-24 2 63 C
111117 Screw, 10-14x1 Plast 2 64 C 300296 Screw, 10-24x.5 PnHdTorx 2 65 C 301419 Top Cover Asy (Black) 1 66 C
111110 Screw, 10-14x2 2 67 C 111109 Screw, 10-14 Torx Hd 1 68 A 300922 Air Cleaner Asy 1 69 C
322659 Cover, Air Cleaner (Black) 1 70 A 111099 Screw, k10-24x.625 PnHdTorx 2 71 C 302416 Isolator Asy 1 72 C
323344 Cable Asy, AV Spring 1 73 C 325172 Plate, Flange 1
11600465-00 11600465-01 11600465-02 11600465-07 11600465-09 11600465-12 11600498-01 11600498-02 11600498-03 11600498-08 11600498-13
11600465-03 11600498-04 11600465-08 11600498-09
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
––24 ––25
––––26
––27 ––28
4
FIGURE 2
POWERHEAD ASSEMBLY
––66 ––67
66–––68
––69 ––70
––58
58––––59
––60
––62 ––63
––2––
––5–– ––10 ––11 ––12 ––13 ––14 ––15
––2 ––3 ––4
––6
––7
––8
––9
2
––36 ––37 ––38 ––39 ––40 ––41 ––42 ––42
––23 ––24
23––
1––
35––
62––
3
4
3
6
7
9
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
28
27
29
30
31
32
33
34
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
55
54
56
57
58
59
60
61
62
63
64
65
66
69
67
68
62
70
71
72
73
74
75
59
60
5
FIGURE 2
POWERHEAD ASSEMBLY
1 A
301912 Kit, Oil Pump Asy 1 2 A -- -- . Pump Asy, Oil 1 3 A
322182 .. Fitting 2 4 C 322635 .. Screw, Adj 1 5 B 301913 . Kit, Gear/Plunger Asy 1 6 -
-- -- .. Piston/Gear Asy 1 7 - -- -- .. Spring, Comp 1 8 - -- -- .. O-ring 1 9 A
110582 .. Washer 1 10 B 111162 O-Ring, 1.625x.06 1 11 A 323435 Washer, Felt 1 12 B
322864 Connector, Oil Pump 1 13 C 322662 Gear, Worm 1 14 C 322884 Washer 1 15 B
323126 Seal, Felt 1 16 C 111108 Screw, #8 Plast 3 17 C 322856 Washer, Clutch Drum 1 18 C
111104 Bearing, 10x13x13mm 1 19 A 301338 Drum/Sprocket Asy, .325x8T 1
*20 A 300726-01 Clutch Asy, Old, Threaded 1
20 A 9228-310210 Clutch Asy, New, No Thread 1 21 A 322848 Flywheel 1 22 A 110961 Nut, Hex 5/16-24 1 23 B 301759 Ignition Asy
1 24 A 223884 . Kit, Spark Plug Wire 1 25 A 102556 .. Connector, Spark 1 26 A 95266 .. Boot, Spark Plug 1 27 A 215533-01 .. Grommet, H/T Lead 1 28 A 110995 .. Grommet, S/Plug Wire 1 29 A 217936 Screw, T
r 10-24x.75 Torx 1 30 C 322881 Contact, Ground 1 31 B 322854 Spacer, Nut 10-24x.834 1 32 B 322855 Stud, 10-24x1.105 1 33 A 92879 Spark Plug, RDJ8J 1 34 C 322853 Baffle, Muffler Gasket 1 35 C 300923 Muffler Asy 1 36 C 300720 . Screw, Muffler 2 37 - -- -- . Body Asy, Muffler 1 38 A 217935 . Screw, 10-24x.5 Tr Torx 1 39 - -- -- . Baffle, Muffler 1 40 B 300719 . Screen, Spark Arrester 1 41 - -- -- . Body, Muffler, Outer 1 42 B 301609 . Lock Plate 1 43 A 216649 . Nut, 10-24 Hex Lock 2 44 C 322655 Eyelet, Boot 1 45 C 322649 Flange, Boot 1 46 B 219881 Screw, 10-24x.62 TrHdTorx 2 47 C 322648 Boot, Carburetor 1 48 C 322656 Eyelet, Carburetor 1 49 C 322650 Flange, Carburetor 1 50 A 323536 Gasket, Carburetor 1 51 C 322879 Boot, Carburetor 1 52 - FIGURE 6 Carburetor Asy 1 53 C 322652 Bracket, Carburetor 1 54 C 322653 Boot, Intake 1
55 C
322654 Spring, Garter 1 56 C 111105 Screw, 10-24, Carb Clamp 2 57 A
216635 Washer, Special #10 2 58 - -- -- Cshaft/ConRod/Bearing Asy 1 59 C 215946 . Bearing, Ball 2 60 A
300222 . Seal, Crankshaft 2 61 A 102164 Key, Wdf #206 1 62 - -- -- Crankcase/Fitting Asy 1 63 -
-- -- . Fitting, Pulse Line 1 64 C 323395-01 Clamp, Wire, Hose 1/4 1 65 B 323433 Conduit, Flex 1 66 -
-- -- Piston Asy, 46cc 1 66 - -- -- Piston Asy, 49cc 1 67 - -- -- . Pin, Piston 1 68 -
-- -- . Bearing, Piston Pin 1 69 - -- -- . Ring, Retaining 2 70 - -- -- . Ring, Piston, 46cc 1 70 -
-- -- . Ring, Piston, 49cc 1 71 A 300292 Retainer, Nut 4 72 A 218005 Nut, 10-24 Sq 4 73 C 111095 Screw, 10-24x2.75 Torx 4 74 A 216683 Washer, #10 Special 4 75 B 301926 Short Block Asy 1
11600465-00 11600465-01 11600465-02 11600465-03 11600465-07 11600465-08 11600498-01 11600498-02 11600498-03 11600498-04 11600498-08 11600498-08
11600465-09 11600465-12 11600498-13
11600465-00 11600465-01 11600465-02 11600465-03 11600465-07 11600465-08 11600465-09 11600465-12
11600498-01 11600498-02 11600498-03 11600498-04 11600498-08 11600498-09 11600498-13
Not used
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
BAR AND CHAIN BAR PART CHAIN CHAIN SERVICE TOOLS
SIZE NUMBER PART NUMBER SPECIFICATIONS FILE AND GUIDE PART No. FILE PART No.
16 323219-33 323218-33 18 323215-33 323214-33 PMG320GLX 301944-33 219161-33 20 323217-33 323216-33
FIGURE 3
BAR AND CHAIN INFORMATION
5
FIGURE 2
POWERHEAD ASSEMBLY
1 A
301912 Kit, Oil Pump Asy 1 2 A -- -- . Pump Asy, Oil 1 3 A
322182 .. Fitting 2 4 C 322635 .. Screw, Adj 1 5 B 301913 . Kit, Gear/Plunger Asy 1 6 -
-- -- .. Piston/Gear Asy 1 7 - -- -- .. Spring, Comp 1 8 - -- -- .. O-ring 1 9 A
110582 .. Washer 1 10 B 111162 O-Ring, 1.625x.06 1 11 A 323435 Washer, Felt 1 12 B
322864 Connector, Oil Pump 1 13 C 322662 Gear, Worm 1 14 C 322884 Washer 1 15 B
323126 Seal, Felt 1 16 C 111108 Screw, #8 Plast 3 17 C 322856 Washer, Clutch Drum 1 18 C
111104 Bearing, 10x13x13mm 1 19 A 301338 Drum/Sprocket Asy, .325x8T 1
*20 A 300726-01 Clutch Asy, Old, Threaded 1
20 A 9228-310210 Clutch Asy, New, No Thread 1 21 A 322848 Flywheel 1 22 A 110961 Nut, Hex 5/16-24 1 23 B 301759 Ignition Asy
1 24 A 223884 . Kit, Spark Plug Wire 1 25 A 102556 .. Connector, Spark 1 26 A 95266 .. Boot, Spark Plug 1 27 A 215533-01 .. Grommet, H/T Lead 1 28 A 110995 .. Grommet, S/Plug Wire 1 29 A 217936 Screw, T
r 10-24x.75 Torx 1 30 C 322881 Contact, Ground 1 31 B 322854 Spacer, Nut 10-24x.834 1 32 B 322855 Stud, 10-24x1.105 1 33 A 92879 Spark Plug, RDJ8J 1 34 C 322853 Baffle, Muffler Gasket 1 35 C 300923 Muffler Asy 1 36 C 300720 . Screw, Muffler 2 37 - -- -- . Body Asy, Muffler 1 38 A 217935 . Screw, 10-24x.5 Tr Torx 1 39 - -- -- . Baffle, Muffler 1 40 B 300719 . Screen, Spark Arrester 1 41 - -- -- . Body, Muffler, Outer 1 42 B 301609 . Lock Plate 1 43 A 216649 . Nut, 10-24 Hex Lock 2 44 C 322655 Eyelet, Boot 1 45 C 322649 Flange, Boot 1 46 B 219881 Screw, 10-24x.62 TrHdTorx 2 47 C 322648 Boot, Carburetor 1 48 C 322656 Eyelet, Carburetor 1 49 C 322650 Flange, Carburetor 1 50 A 323536 Gasket, Carburetor 1 51 C 322879 Boot, Carburetor 1 52 - FIGURE 6 Carburetor Asy 1 53 C 322652 Bracket, Carburetor 1 54 C 322653 Boot, Intake 1
55 C
322654 Spring, Garter 1 56 C 111105 Screw, 10-24, Carb Clamp 2 57 A
216635 Washer, Special #10 2 58 - -- -- C’shaft/ConRod/Bearing Asy 1 59 C 215946 . Bearing, Ball 2 60 A
300222 . Seal, Crankshaft 2 61 A 102164 Key, Wdf #206 1 62 - -- -- Crankcase/Fitting Asy 1 63 -
-- -- . Fitting, Pulse Line 1 64 C 323395-01 Clamp, Wire, Hose 1/4” 1 65 B 323433 Conduit, Flex 1 66 -
-- -- Piston Asy, 46cc 1 66 - -- -- Piston Asy, 49cc 1 67 - -- -- . Pin, Piston 1 68 -
-- -- . Bearing, Piston Pin 1 69 - -- -- . Ring, Retaining 2 70 - -- -- . Ring, Piston, 46cc 1 70 -
-- -- . Ring, Piston, 49cc 1 71 A 300292 Retainer, Nut 4 72 A 218005 Nut, 10-24 Sq 4 73 C 111095 Screw, 10-24x2.75 Torx 4 74 A 216683 Washer, #10 Special 4 75 B 301926 Short Block Asy 1
11600465-00 11600465-01 11600465-02 11600465-03 11600465-07 11600465-08 11600498-01 11600498-02 11600498-03 11600498-04 11600498-08 11600498-08
11600465-09 11600465-12 11600498-13
11600465-00 11600465-01 11600465-02 11600465-03 11600465-07 11600465-08 11600465-09 11600465-12
11600498-01 11600498-02 11600498-03 11600498-04 11600498-08 11600498-09 11600498-13
Not used
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
BAR AND CHAIN BAR PART CHAIN CHAIN SERVICE TOOLS
SIZE NUMBER PART NUMBER SPECIFICATIONS FILE AND GUIDE PART No. FILE PART No.
16” 323219-33 323218-33 18” 323215-33 323214-33 PMG320GLX 301944-33 219161-33 20” 323217-33 323216-33
FIGURE 3
BAR AND CHAIN INFORMATION
3
1 -
FIGURE 2 Powerhead Asy 1 2 - FIGURE 4 Chain Brake Asy 1 3 -
FIGURE 5 Rear Handle Asy 1 4 - FIGURE 3 Bar Information 1 5 - FIGURE 3 Chain Information 1 6 B
300730 Fuel/Oil Tank Asy (Black) 1 7 A 322199 . Valve, Duckbill 2 8 A 300259 . Filter, Foam 2 9 C
322859 . Retainer, Vent 1
10 B 322883 . Spacer 4 11 B 322647 . Hose, Pulse 1 12 A
300869 . Pickup, Fuel 1
13 A 301417 . Isolator Asy Handle 1 14 A 322860 . Hose, Fuel 1 15 A
224242-02 . Primer, Remote 1
16 A 322861 . Hose, Primer 1 17 B 111107 . Bolt, Bar 5/16-18, Shoulder 2 18 C
218480 . Hose, Oil 1
19 A 225062 . Pickup, Oil 1 20 B 322867 Hose, Fuel/Oil 1 21 A 301112 Fuel Cap Asy 1 22 - -- -- . Gasket 1 23 A 300917 Oil Cap Asy 1 24 - -- -- . Gasket, Oil Cap
1 25 A 111142 O-Ring, .013 1 26 B 322658 Washer, Bar Bolt
1 27 A 520001-33
Bar Adj Screw Nut & Ring
1 28 - -- -- . Nut, Bar Adjusting 1 29 C 322873 Plate, Bar 1 30 C 111143 Screw, 6-19 x .375
1 31 C 301612 Plate, Bar Guide 2 32 C 322880 Lever, Choke 1 33 B 300728 Rod, Choke 1 34 C 323339 Plug, Pulse Hose 1 35 C 301615 Plate, Flange 1 36 A 217937 Screw, 10-24x1 Torx 4 37 C 322665 Precleaner Asy 1 38 A 223357 Screw, 8-16 Plast 1 39 B 105976 Washer, #8 Plain 1 40 C 322666 Boot, Intake 1
*41 C 300226 Starter Asy (Yellow) 1
42 C 301914 . Housing/Rope Guide Asy 1 43 - -- -- .. Housing, Starter (Yellow) 1 44 - -- -- .. Rope Guide 1 45 - -- -- . Tube, Rope Guide 1 46 A 300475 . Spring, Starter Rewind 1 47 B 300228 . Pulley, Starter 1 48 B 300229 . Pawl, Starter 2 49 C 300230 . Plate, Starter 1 50 C 300231 . Spring, Friction 1 51 C 300232 . Spacer, Starter 1 52 C 300233 . Screw, Shoulder 1 53 A 300234 . Rope, Starter 45 1 54 A 87851 . Handle, Starter 1 55 A 223944 . Bushing, Starter 1 56 B 111157 . Spacer, 10x.135 1 57 C 111111 Screw, 10-14x.625 Torx 3
FIGURE 1
GENERAL ASSEMBLY
58 A
217935 Screw, 10-24x.5 Torx 1 59 B 111068 Screw, 10-14x1.38 Torx 1 60 C
322671 Handle, Front 1 61 A 300292 Retainer, Nut 2 62 A 218005 Nut, Sq 10-24 2 63 C
111117 Screw, 10-14x1 Plast 2 64 C 300296 Screw, 10-24x.5 PnHdTorx 2 65 C 301419 Top Cover Asy (Black) 1 66 C
111110 Screw, 10-14x2 2 67 C 111109 Screw, 10-14 Torx Hd 1 68 A 300922 Air Cleaner Asy 1 69 C
322659 Cover, Air Cleaner (Black) 1 70 A 111099 Screw, k10-24x.625 PnHdTorx 2 71 C 302416 Isolator Asy 1 72 C
323344 Cable Asy, AV Spring 1 73 C 325172 Plate, Flange 1
11600465-00 11600465-01 11600465-02 11600465-07 11600465-09 11600465-12 11600498-01 11600498-02 11600498-03 11600498-08 11600498-13
11600465-03 11600498-04 11600465-08 11600498-09
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
6
FIGURE 4
CHAIN BRAKE ASSEMBLY
1 A
300723 Chain Brake, Inertia (Yellow) 1 2 C 110737 . Clip, “U” 1 3 -
-- -- . Latch Asy, Chain Brake 1 4 - -- -- .. Pin, Brake Band 1 5 - -- -- .. Pin, Latch 1 6 -
-- -- . Slider 1 7 - -- -- . Pivot, Latch 1 8 C 322886 . Screw, Band Anchor 1 9 -
-- -- . Flat, Brake 1
10 - -- -- Washer, “D” 1 11 - -- -- . Waher, Spring 1 12 -
-- -- . Lever Pivot 1
13 - -- -- . Pin, Spring Hook 1 14 C 323537 . Band, Brake 1 15 C
218079 . Ring, Retaining 1 16 B 217440 . Spring, Chain Brake 1 17 B 218641 . Stop, Chain 1 18 B
111226 Screw, 10-24x.62 TrHdTorx 3 19 B 301614 Spike 1 20 C 111169 . Screw 2 21 A 218315 Nut, 10-24 2 22 B 219058 Label, Safety 1 23 A 322885 Nut, Bar 5/16-18 2
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
1 C 301916 Handle/Trigger Asy 1 2 A 300727 . Cable, Throttle 1 3 A 300297 . Washer, .19idx.68od 1 4 A 111180 . Screw, 8-16x.5 Torx 1 5 C 322870 . Release, Trigger 1 6 C 322869 . Trigger 1 7 C 322875 . Spring, Trigger 1 8 C 322876 . Spring, High Idle 1
9 C 322874 . Latch, High Idle 1 10 C 322878 . Grommet, Throttle 1 11 C 322670 . Frame, Rear 1 12 C 301397 . Cover Asy, Handle 1 13 B 224245 .. Button, Stop Switch 1 14 B 62451 .. Contact, Ignition Switch 1 15 B 322851 .. Wire Asy 1 16 B 111069 .. Screw, 8-16x.375 Plast 2 17 C 322881 .. Contact, Ground 1 18 A 322852 .. Wire, Ground Asy 1 19 A 111113 . Screw, Rear Frame Cover 3 20 A 111180 . Screw, 8-16x.5 Torx 1 21 A 300299 . Screw, 8-16x1 Torx Plast 1 22 A 301417 . Isolator Asy, Handle 1 23 C 323344 . Safety Cable Asy 1
ITEM STK PART UNITS NO. CODE NUMBER
DESCRIPTION PER ASY
FIGURE 5
REAR HANDLE ASSEMBLY
––1 ––2 ––3–– ––6 ––7 ––8 ––9 ––10 ––11 ––12 ––13 ––14 ––15 ––16 ––17 ––18
––3 ––4 ––5
1––
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
17
19
20
23
21
22
––2 ––3 ––4 ––5 ––6 ––7 ––8 ––9 ––10 ––11 ––12 ––19 ––20 ––21 ––22 ––23
––12 ––13 ––14
––––15
––16 ––17 ––18
1––
2
3
4
13
5
6
7
8
9
10
11
12
14
15
16
17
16
18
19
20
21
22
23
21
7
FIGURE 6
CARBURETOR ASSEMBLY
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
- B 322657-04 Carburetor, Walbro WT463 1 -- -- . Screw, Pump Cover 1 2 -- -- . Cover, Fuel Pump 1 3 -- -- . Screw, Idle Adjustment 1 4 -- -- . Spring 1 5 -- -- . Gasket, Fuel Pump 1 6 -- -- . Diaphragm, Fuel Pump 1 7 -- -- . Screen Fuel Inlet 1 8 -- -- . Shaft Asy, Throttle 1 9 -- -- . Spring, Throttle Return 1
10 -- -- . Shutter, Throttle 1 11 -- -- . Shaft Asy, Choke 1 12 -- -- . Shutter, Choke 1 13 -- -- . Screw, Shutter and Choke 2 14 -- -- . Ring, Shaft Retainer 1 15 -- -- . Lever, Throttle 1 16 -- -- . Spring, Choke Friction 1 17 -- -- . Ball, Choke Friction 1 18 -- -- . Plug 1 19 -- -- . Ring, Screen Retainer 1 20 -- -- . Screen, Check Valve 1 21 -- -- . Seat Asy, Check Valve 1 22 -- -- . Screw, Metering Cover 4 23 -- -- . Cover, Metering Diaphragm 1 24 -- -- . Diaphragm Asy, Metering 1
25 -- -- . Gasket, Metering Diaphragm 1 26 -- -- . Pin, Metering Lever 1 27 -- -- . Lever, Metering 1 28 -- -- . Spring, Metering Lever 1 29 -- -- . Screw, Metering Lever Pin 1 30 -- -- . Valve, Inlet Needle 1 31 -- -- . Plug, Welch 1 32 -- -- . Plug, Welch 1 33 -- -- . Nozzle Asy, Check Valve 1 34 -- -- . O-ring, High Needle 1 35 -- -- . Washer, High Needle 1 36 -- -- . Needle, Idle 1 37 -- -- . Spring, Idle Needle 1 38 -- -- . Needle, High 1 39 -- -- . Spring, High Needle 1 40 -- -- . Limiter Cap, High Speed 1 41 -- -- . Limiter Cap, Low Speed 1 42 -- -- . Retainer, Limiter 1
325520 Kit, Carburetor Repair,Walbro (A1137WT) 301042 Kit, Gasket/Diaphragm , Walbro (B1110WT)
ITEM STK PART UNITS NO. CODE NUMBER DESCRIPTION PER ASY
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
McCulloch products are identified by a model number (in this instance
600465) followed by a suffix number (00). Suffix numbers denote variations in parts or assemblies used in the manufacture of this product.
Illustrated Parts Lists (IPLs) contain a PART NUMBER, DESCRIPTION, UNITS per assembly and STOCKING CODE for each part.
Stocking Codes are:
NOTE: The following explains symbols and footnotes in this IPL:
(-)
A dash preceding a PART NUMBER indicates that it is a new part number, different from the one listed in the previous IPL for this unit.
(.)
One or more dots (. Spring, Starter) preceding a part DESCRIPTION indicates the part is included in the kit or assembly described directly above the dot(s).
(-- --)
If four dashes appear in place of a PAR
T NUMBER, the
part is not available individually but is included in the next higher assembly or subassembly.
Circled numbers preceding a DESCRIPTION
footnote the part or assembly to additional information on the page.
(*)
An asterisk denotes that choices follow or precede.
()
Serial Number Prefix 21- denotes CARB approved unit
-- all parts are interchangeable with Serial Number Prefix 11-.
The policy of McCulloch is one of continual improvement in design, manufacturing and engineering advancement wherever possible to assure still finer power tools. Hence, specifications, equipment colors, design and manufacturers suggested list prices are subject to change without notice. McCulloch reserves the right to make such changes without prior notification or obligation to backfit or supply backfit components for units previously shipped from the factory.
P.O. Box 31567
Tucson, Arizona 85751-1567 U.S.A.
© McCulloch 2003
P/N 211594-03
46 / 49cc
GASOLINE POWERED
ANTI-VIBRATION (AV) CHAIN SAWS
MARCH 2003
()SERIAL
NUMBER
MODEL BAR & ENGINE
MODEL NAME PREFIX NUMBER CHAIN SIZE
MS1846AV - 18 46cc MS2046AV - - 20 46cc M1849AV - - 18 49cc MS2049 - - 20 49cc MAC 4600 11- / 22- 600465-00 18 46cc MAC 4600 11- / 22- 600465-01 20 46cc MAC 4600 11- / 22- 600465-02 16 46cc MAC 4600 11- 600465-07 46cc MAC 4600 11- 600465-09 46cc MAC 4600 11- 600465-12 46cc MAC 4900 11- 600498-01 49cc MAC 4900 11- / 22- 600498-02 20 49cc MAC 4900 11- 600498-03 49cc MAC 4900 11- 600498-08 49cc MAC 4900 11- 600498-13 49cc MAC 5500 22- 600555-00 55cc PM1846AV - - 18 46cc PM2046AV - - 20 46cc PM1849AV - - 18 49cc PM2049AV - - 20 49cc PROMAC 4700 22- 600465-03 PROMAC 5000 22- 600498-20 PROMAC 5500 22- 600555-02 55cc SILVER EAGLE 2818 SILVER EAGLE 3020 TIMBERBEAR 20 - - 20 49cc TIMEBERBEAR 22- 600555-01 55cc
ILLUSTRATED PARTS LIST
FOR WARRANTY OR SERVICE, CONTACT THE NEAREST McCULLOCH AUTHORIZED SERVICE CENTER
LISTED UNDER ‘SA
WS’ IN YOUR TELEPHONE DIRECTORY YELLOW PAGES.
IF FURTHER ASSISTANCE IS REQUIRED, CALL THIS TOLL-FREE HOT LINE.
PLEASE REFERENCE YOUR MODEL AND SERIAL NUMBER.
1-800-521-8559
MONDAY - FRIDAY - 6:00 AM - 4:30 PM (MST)
www.mccullochpower.com
P.O. Box 31567 • Tucson Arizona 85751-1567 • U.S.A.
• MANUFACTURING • SALES • SERVICE •
USE ONLY
GENUINE
McCULLOCH
REPLACEMENT
PARTS
ENGINE SPECIFICATIONS
Displacement, cc (ci) . . . . . . . . . .46cc (2.8ci)
. . . . . . . . . . . . . . . . . . . . . . . . . .49cc (3.0ci)
Bore, cc (ci) . . . . . . . . . . . . . . . . .46cc, 1.69 in. (43mm)
. . . . . . . . . . . . . . . . . . . . . . . . . .49cc - 1.74 in. (44mm)
Spark Plug . . . . . . . . . . . . . . . . . .92879-00
Spark Plug Gap . . . . . . . . . . . . . .0.025 in. (0.635mm)
Starter Rope Length . . . . . . . . . . .41 in. (104cm)
Max RPM (w/bar &chain) . . . . . .11,500
Clutch Engagement Speed . . . . . .3,500-3,800 RPM
Fuel Mix . . . . . . . . . . . . . . . . . . . .40:1
Fuel Tank Capacity . . . . . . . . . . . ..11.8 fl. oz (349ml)
Oil Tank Capacity . . . . . . . . . . . . ..22.7 fl. oz (671ml)
T
ORQUE SPECIFICATIONS
FASTENER FIG/ TORQUE
DESCRIPTION PART NO. ITEM (IN/LBS) LOCTITE
C’Case to Fuel/Oil Tank 217937 1/36 55-60 262 Flywheel Nut 110961 3/22 175-185 242 Ignition Screw 217936 3/29 45-50 242 Ign. Spacer Nut 322854 3/31 45-50 242 Spark Plug 92879-00 3/33 110-120 -- -­Muffler Screws 217935 3/33 45-50 262 Muffler Nuts 216682 3/43 50-55 133A Carb Boot Flange 219881 3/46 45-50 262 Carburetor Flange 111105 3/56 25-30 242 C’Case to Cylinder 111095 3/73 70-80 262
Loading...