McCulloch MC175H42ST, MC175H42STA User Manual

MODEL NO. MC175H42ST (MC175H42STA)

17.5 HP 42 Inch Lawn Tractor

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

193194 Rev. 1 09.20.04 MH/TR

PRINTED IN U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Disengage blades when not mowing. Shut off engine

WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i ﬁ ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to

Never

the ma chine and the mowing activity. children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

assume that

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely ﬂ ammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open ﬂ ame, spark, or pilot light such as on a water heater or other appliances.

• Never ﬁ ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when ﬁ lling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overﬁ ll fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine run ning.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

3

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)

OIL CAPACITY: W/ FILTER 3.5 PINTS

W/O FILTER 3.0 PINTS

SPARK PLUG: CHAMPION RC12YC (GAP: .030")

GROUND SPEED (MPH): FORWARD: 5.5 REVERSE: 2.4

TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have com pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Maintenace” and “Stor age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the mufﬂ er is available through your nearest authorized service center/depar tment (See RE PA I R PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY ................................................................. 6-8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ...................................... 15

MAINTENANCE ..................................................... 15-18

SERVICE AND AD JUST MENTS ............................19-23

STORAGE .................................................................... 24

TROU BLE SHOOT ING ............................................ 25-26

REPAIR PARTS - TRACTOR .................................. 28-41

4

UNASSEMBLED PARTS

Steering Wheel

Steering

Boot

Seat

(1) Large Flat

Washer

Steering

Wheel

Adapter

Steering

Wheel

Insert

Steering Extension Shaft

(1) Locknut 1/2-20

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(1) Knob

Key

(2) Keys

(1) Oil Drain Tube

(1) Locknut 1/4-28

(1) Hex Bolt 1/4-28 x 1-1/4

Slope Sheet

5

ASSEMBLY

02601

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(1) 3/4" wrench Pliers (2) 7/16" wrenches Tire pressure gauge Utility knife When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM CAR TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels ﬂ at.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mount ing holes in extension and lower shafts and install 1/4 hex bolt and lock nut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 10-12 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.

• Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.

• Assemble large ﬂ at washer, 1/2 hex nut and tighten se cure ly.

• Snap steering wheel insert into center of steer ing wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND RE MOVE ANY STA PLES IN SKID THAT MAY PUNC TURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

INSERT

1/2 LOCK WASHER

LARGE FLAT WASHER

STEERING WHEEL

STEERING BOOT

TABS

ADAPTER

1/4 LOCKNUT

LOWER STEERING SHAFT

EXTENSION SHAFT

1/4 HEX BOLT

TAB SLOTS

FIG. 1

INSTALL SEAT (See Fig. 2)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and ﬂ at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.

• Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor.

• Pivot seat and pan forward and as sem ble adjustment knob and ﬂ at washer loosely. Do not tighten.

• Lower seat into operating position and sit in seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its ad just ed position.

• Raise seat and tighten adjustment knob securely.

6

ASSEMBLY

02602

02604

SEAT

SEAT PAN

SHOULDER

02617

FLAT WASHER

ADJUSTMENT KNOB

BOLTS

02615

FIG. 2

CONNECT BATTERY (See Figs. 3 and 4)

TERMINAL COVER

POSITIVE (RED) CABLE

SEAT PAN

DISCARD TER MI NAL PROTECTIVE CAPS

KEPS NUT

NEGATIVE (BLACK) CABLE

FIG. 3

HEX BOLT

LABEL

CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected ﬁ rst to prevent sparking from accidental ground ing.

• Lift seat pan to raised position.

• Remove terminal protective caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in the Maintenance section of this manual for charg ing in struc tions).

• First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.

• Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

FIG. 4

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap pro pri ate instruction below to remove the tractor from the skid

.

TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing clutch/brake ped al.

• Place freewheel control in "trans mis sion dis en gaged position" (See “TO TRANS PORT” in the Op er a tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding the deﬂ ector shield up against tractor.

TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of con trols)

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and ﬁ ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion en gaged"

7

po si tion (see "TO TRANSPORT" in Op er a tion section of this manual).

ASSEMBLY

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly drive tractor off skid.

• Apply brake to stop trac tor, set park ing brake and place motion con trol lever in neutral po si tion.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

INSTALL MULCHER PLATE (See Fig. 5) (If previously removed)

• Raise and hold deﬂ ector shield in up right po si tion.

• Place front of mulcher plate over front of mower deck open ing and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove deﬂ ector shield from mow er.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

DEFLECTOR SHIELD

0123

3

FIG. 5

MULCHER PLATE

LATCH HOOKS

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the ﬁ gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

✓

CHE CKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inﬂ ated. (For shipping purposes,

the tires were overinﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

✓ Engine oil is at proper level. ✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls - their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before op er -

at ing your tractor for the ﬁ rst time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in

8

the Op er a tion section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT

CLUTCH ENGAGED

(Automatic Models only)

LIGHTS ON

FREE WHEEL

NEUTRAL

FUEL

ATTACHMENT

CLUTCH DISENGAGED

HIGH

ENGINE ON

OIL PRESSURE

LOW

ENGINE START

BATTERY

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

PARKING BRAKE

REVERSE

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

FAST

P

FORWARD

KEEP AREA CLEAR

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT

15

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION

PARKING BRAKE

UNLOCKED

MOWER LIFT

15

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

9

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.

THROTTLE/CHOKE CONTROL

CLUTCH/BRAKE PEDAL

FREE WHEEL CONTROL

AMMETER

AT TACH MENT CLUTCH LEVER

IGNITION SWITCH

LIGHT SWITCH POSITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

MOWER DECK HEIGHT ADJUSTMENT INDICATOR

PARKING BRAKE

MOTION CONTROL LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and brak ing the tractor and starting the engine.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

FIG. 6

IGNITION SWITCH - Used for starting and stopping the

engine. LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and

off. MOTION CONTROL LEVER - Selects the speed and

di rec tion of tractor. PARKING BRAKE - Locks clutch/brake pedal into the

brake position. THROTTLE/CHOKE CONTROL - Used for starting and

controling engine speed.

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

THROTTLE/CHOKE CONTROL

"BRAKE" POSITION

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

PARKING BRAKE "DISENGAGED" PO SI TION

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES -

• To stop mower blades,move attachment clutch lever to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “backﬁ re”.

• Turn ignition key to “ Always remove key when leaving tractor to prevent un author ized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).

STOP” position and remove key.

IGNITION KEY

"DIS EN GAGED" POSITION

PARKING BRAKE "ENGAGED" POSITION

MOTION CONTROL LEVER

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle of fers the best bagging and mower per for mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the ﬁ rst cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 8)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a ﬂ at level surface.

11

OPERATION

• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).

• With mower in desired height of cut po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten se cure ly.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

3/8-16 LOCKNUT

GAUGE WHEEL MOUNTING BRACKET

3/8 WASH ER

GAUGE WHEEL

0142

3

SHOULDER BOLT

FIG. 8

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch con trol.

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deﬂ ector shield in place.

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PED AL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 6 and 10)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

Transmission Engaged

AT TACH MENT CLUTCH LEVER "DISENGAGED" PO SI TION

"ENGAGED" PO SI TION

FIG. 9

ATTACHMENT LIFT LEVER HIGH PO SI TION

LOW POSITION

DEFLECTOR SHIELD

Transmission Disengaged

FIG. 10

12

OPERATION

TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are recommended by and comply with speciﬁ cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil ﬁ ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of ﬁ ller neck. Do not overﬁ ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ﬂ ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 6)

When starting the engine for the ﬁ rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Inser t key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than ﬁ fteen sec onds per minute. If the engine does not start after several at tempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Re lease the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run ning.

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the ﬁ rst time. This procedure will remove any trapped air inside the transmission which may have de vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and

13

parking brake set.

OPERATION

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) po si tion, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for ﬁ ve (5) seconds. Move lever to full reverse position and hold for ﬁ ve (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately ﬁ ve (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately ﬁ ve (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your transmission is now purged and now ready for normal op er a tion.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the r ight so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until ﬁ nished (See Fig. 11).

• If grass is extremely tall, it should be mowed twice to reduce load and possible ﬁ re hazard from dried clip pings. Make ﬁ rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

• The spe cial mulch ing blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quick ly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will pro vide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulch ing action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For ex tremely heavy mulch ing, re duce your width of cut on each pass and mow slow ly.

MAX 1/3

FIG. 11

FIG. 12

• Certain types of grass and grass con di tions may re quire that an area be mulched a second time to com pletely hide the clippings. When doing a sec ond cut, mow across (perpendicular) to the ﬁ rst cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

14

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and Interlock Systems

T

Check for Loose Fasteners

R A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

Check Battery Level

0

Clean Battery and Terminals

R

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

E

Clean Air Filter

N G

Clean Air Screen

I

Inspect Muffler/Spark Arrester

N

Replace Oil Filter (If equipped)

E

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.

R

O

F

E

B

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air ﬁ lter, and check blades and belts for wear. A new spark plug and clean air ﬁ lter assure proper air-fuel mixture and help your engine run better and last longer.

E

EVER

E

S

U

RS

H

C

A

25 H

Y 8 HOU

Y

R

VE

E

3

4

1,2

2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.

S

R

U

O

H

0

1

5

Y

R

E

V

E

5

1

2

E

,

2

EVERY SEASON

S

R

U

O

H

0

BEFO

R

E STO

R

SERVICE DATES

LUBRICATION CHART

➀SPINDLE

ZERK

➀FRONT WHEEL

BEARING ZERK

AGE

➀SPINDLE

ZERK

➀FRONT WHEEL

BEARING ZERK

➁ENGINE

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

➀GENERAL PURPOSE GREASE ➁REFER TO MAINTENANCE “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

15

MAINTENANCE

01202

0

1

2

1

4

TRACTOR

Always observe safety rules when performing any main te nance.

BRAKE OPERATION

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

TRAILING EDGE UP

BLADE

CEN TER HOLE

LOCK WASHER

FLAT WASHER

BLADE BOLT

MANDREL ASSEMBLY

STAR

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharpening blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a ﬁ le or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

5/8" BOLT OR PIN

BLADE

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades.

• Remove blade bolt, lock washer and ﬂ at washer se cur ing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

• Reassemble blade bolt, lock washer and ﬂ at washer in exact order as shown.

• Tight en blade bolt se cure ly (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS HEAT TREATED. IF BOLT NEEDS REPLACING, REPLACE ONLY WITH APPROVE BOLT SHOWN IN THE REPAIR PARTS.

FIG. 14

BATTERY

Your tractor has a battery charging system which is suf ﬁ cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not nec es sary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

16

MAINTENANCE

0

2

4

63

• Disconnect BLACK battery cable ﬁ rst then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “CONNECT BATTERY” in the Assembly sec tion of this manual).

V-BE LTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling ﬁ ns should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos si ble damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other materi als. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling ﬁ ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classiﬁ cation SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

SAE 30

5W-30

-20 0 30 40

F C

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20 0

-10

32

10

60

80

20 30 40

FIG. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil ﬁ ll cap/dipstick securely each time you check the oil level.

100

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change. All oil must meet API service classiﬁ cation SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install the drain tube onto the ﬁ tting.

OIL DRAIN VALVE

CLOSED AND LOCKED POSITION

DRAIN TUBE

YEL LOW CAP

FIG. 16

• Unlock drain valve by pushing inward and turning coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom ﬁ tting of the drain valve.

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour slowly. Do not overﬁ ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

• Use gauge on oil ﬁ ll cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when ﬁ nished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum ﬁ bers.

AIR FILTER

Your engine will not run properly using a dirty air ﬁ lter. Service air cleaner more often under dusty conditions. See Engine Manual.

ENGINE OIL FILTER

Replace the engine oil ﬁ lter every season or every other oil change if the tractor is used more than 100 hours in one year.

17

MAINTENANCE

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling ﬁ ns, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling ﬁ ns and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling ﬁ ns, and/or cooling shrouds re moved will cause engine damage due to overheating. See engine manual.

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester (if equipped) as it could create a ﬁ re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs ﬁ rst. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel ﬁ lter should be replaced once each season. If fuel ﬁ lter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor, re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sec tions.

• Place new fuel ﬁ lter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

CLAMP

FUEL FILTER

CLAMP

FIG. 17

18

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in “DIS EN GAGED” position.

• Move attachment lift lever forward to low er mower to its lowest po si tion.

• Roll belt off engine pulley.

• Remove small retainer spring, and remove clutch spring off pulley bolt.

• Remove large retainer spring, slide col lar off and push housing guide out of brack et.

• Disconnect anti-swaybar from chas sis bracket by remov ing re tain er spring.

• Disconnect suspension arms from rear deck brackets by removing retainer springs.

• Disconnect front links from deck by re mov ing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

SMALL RETAINER SPRING

CLUTCH SPRING

TO INSTALL MOWER (See Fig. 18)

• Raise attachment lift lever to its high est position.

• Slide mower under tractor with deﬂ ector shield to right side of tractor.

• Lower lift lever to its lowest po si tion.

• Connect front links to mower deck and secure with retainer springs..

• Connect suspension arms to rear deck brackets and secure with retainer springs.

• Connect anti-swaybar to chassis bracket and secure with retainer spring.

• Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

• Place ﬂ at washer and clutch spring on idler pulley bolt and secure with small retainer spring.

• Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inﬂ ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinﬂ ated, you will not properly adjust your mower.

SMALL RETAINER SPRING

CLUTCH SPRING

RETAINER SPRING

ANTI-SWAY BAR

COLLAR

HOUSING GUIDE

FLAT WASHER

LARGE RETAINER SPRING

BRACKET

FIG. 18

19

SUSPENSION ARMS

FRONT LINK

RETAINER SPRINGS (BOTH SIDES)

DEFLECTOR SHIELD

SQUARE HOLE

ENGINE PULLEY

SERVICE AND ADJUSTMENTS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link ad just ment nut on that side.

• To lower one side of mower, loosen lift link ad just ment nut on that side.

NOTE: Three full turns of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE OF MOWER TO GROUND

MANDREL

"D"

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F"

TRUN NION

NUT "E"

“A”

GROUND LINE

“A”

FIG. 19

SUSPENSION ARM

LIFT LINK ADJUSTMENT NUT

FIG. 20

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINKS EQUAL LY S O MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. The two front links must remain equal in length.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

FRONT LINKS

FIG. 22

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 23)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See “TO REMOVE MOW ER” in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and in side all belt guides.

• Install mower in reverse order of removal instructions.

MANDREL PULLEY

MAN DREL PULLEY

IDLER PUL LEYS

FIG. 23

TO CHECK AND ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle.

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

20

SERVICE AND ADJUSTMENTS

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

• Disengage transmission by placing freewhel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

• Depress clutch/brake pedal all the way down and en gage parking brake.

• Measure distance between brake operating arm and nut “A” on brake rod.

• If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”.

• Engage transmission by placing freewheel control in “trans mis sion engaged” position.

• Road test tractor for proper stopping distance as stated above. Readjust if nec es sary. If stopping distance is still greater than ﬁ ve (5) feet in high est gear, further main te nance is nec es sary. Replace brake pads or contact a qualiﬁ ed service center.

WITH PARKING BRAKE “ENGAGED”

1-9/16”

NUT “A”

JAM NUT

• Pull belt slack toward rear of trac tor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

• Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

• Carefully work new belt down around transmission cooling fan and onto the input pulley.

• Slide belt into the center span keeper.

• Pull belt toward front of tractor and roll around the top groove of engine pulley.

• Install belt through stationary idler and clutch ing idler.

• Make sure belt is in all pulley grooves and in side all belt guides and keep ers.

• Install mower (See “TO IN STALL MOWER” in this sec tion of manual).

ENGINE PULLEY

CLUTCH ING IDLER

STA TION ARY IDLER

TRANS MIS SION INPUT PULLEY

CENTER SPAN KEEPER

OPERATING ARM

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 24

TO REPLACE MOTION DRIVE BELT (See Fig. 25)

Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

• Remove mower (See “TO RE MOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

• Remove belt from stationary idler and clutching idler.

• Remove belt downward from around en gine pulley.

FIG. 25

TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT (See Fig. 26)

The motion control lever has been pre set at the factory and adjustment should not be necessary.

• Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

• Start engine and move motion control lever until tractor does not move forward or backward.

• Hold motion control lever in that position and turn engine off.

• While holding motion control lever in place, loosen the adjustment bolt.

• Move motion control lever to the neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to ad just ment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above steps until satis-

21

ﬁ e d .

SERVICE AND ADJUSTMENTS

MOTION CONTROL LEVER

FIG. 26

NEUTRAL LOCK GATE

ADJUSTMENT BOLT

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.

TO AD JUST STEER ING WHEEL ALIGN MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 27)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WAS H ERS

RE TA IN ING RING

AXLE COVER

TO START ENGINE WITH A WEAK BATTERY (See Fig. 28)

WAR NING: Lead-acid batteries gen er ate ex plo sive gases. Keep sparks, ﬂ ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable ﬁ rst from chassis and then from the fully charged battery.

• RED cable last from both batteries.

WEAK OR DEAD BATTERY

FULLY CHARGED BATTERY

FIG. 28

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

SQUARE KEY (REAR WHEEL ONLY)

FIG. 27

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

22

SERVICE AND ADJUSTMENTS

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 29)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT WIRE CONNECTOR

02778

FIG. 29

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad just ment should not be necessary. If adjustment is necessary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

23

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open ﬂ ame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

• Inspect and replace belts, if necessary (See belt re place ment instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance sec tion of this man ual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require re charg ing.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.

24

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air ﬁ lter. 5. Clean/replace air ﬁ lter.

6. Dirty fuel ﬁ lter. 6. Replace fuel ﬁ lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Stale or dirty fuel. 8.

9. Water in fuel. 9. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dirty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

25

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.

Engine “backﬁ res” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.

26

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

SCHEMATIC

A

AMMETER

(OPTIONAL)

RED

B

G

L

IGNITION

SWITCH

BLACK

RED

BLACK

BATTERY

RED

FUSE

WHITE

RED

M

STARTER

BLACK

SOLENOID

S

M

A1

CLUTCH / BRAKE

(PEDAL UP)

WHITE

A2

SEAT SWITCH

(NOT OCCUPIED)

WHITE

BLACK

HOUR

ATT'MENT CLUTCH

BLACK

(CLUTCH OFF)

BLACK

GROUNDING CONNECTOR

METER

BLUE

(OPTIONAL)

FUEL LINE

BLACK

IGNITION

UNIT

SPARK

PLUG

GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

IGNITION SWITCH

CIRCUITPOSITION

OFF

M+G+A1

B+A1RUN/LIGHT

B+A1RUN

B+S+A1START

“MAKE”

NONE

A2+L

NONE

28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

DIODE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

FUEL SHUT-OFF SOLENOID

(IF SO EQUIPPED)

ORANGE

CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM

RED

LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL

BROWN

ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

02363

ALTERNATOR

BLACK

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

27

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

90

ELECTRICAL

22

21

42

24

41

33

30

27

43

27

25

27

26

40

16

D

. C

.

A

M

P

E

R

E

S

45

8

27

52

29

28

55

179720

2

1

28

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 17 66-89 Box Battery 16 532 17 61-38 Switch Interlock Push-In 21 532 18 37-59 Harness Asm Light W/4152j 22 532 00 41-52 Bulb Light #1156 24 532 12 47-80 Cable Battery 6 Ga. 11" red 25 532 14 61-47 Cable Battery 6 Ga. 44" red w/16 wire 26 532 17 51-58 Fuse 20 AMP 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 12 47-73 Cable Ground black 29 532 12 13-05 Switch Plunger Nc Gray 30 532 17 55-66 Switch Ign 33 532 14 04-01 Key Ign Molded Generic 40 532 17 97-20 Harness Ign. 41 871 11 04-08 Bolt Blk Fin Hex 1/4 - 20 x 1/2 42 532 13 15-63 Cover Terminal Red 43 532 17 88-61 Solenoid 48 532 12 14-33 Ammeter 52 532 14 19-40 Protection Wire Loop 90 532 18 04-49 Cover Terminal Battery

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.

29

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

CHASSIS AND ENCLOSURES

259

208

31

209

11

10

159

209

17

18

30

264

28

10

5

9

209

208

58

263

39

278

258

261

206

207

64

1

13

209

142

60

144

26

143

144

60

26

142

2

74

209

38

37

209

14

38

145

37

208

14

chassis_elite sv_pro_11

30

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 532 17 46-19 Chassis Stamping 2 532 17 65-54 Drawbar 5 532 15 52-72 Bumper Hood/Dash 9 532 19 32-65 Dash 10 872 14 06-08 Bolt Carriage 3/8-16 x 1 11 532 17 49-96 Panel Dash Lh 13 532 18 69-52 Panel Dash Rh 14 817 49 06-08 Screw Thdrol 3/8-16 x 1/2 17 532 18 65-80 Hood 18 532 18 49-21 Bumper Hood 26 873 80 06-00 Nut Lock Hex W/Ins 3/8-16 unc 28 532 18 82-24 Grille/Lens Asm. (Includes Key Nos. 212 and 258 thru 261) 30 532 19 22-58 Fender Footrest STLT Pnt 31 532 13 99-76 Bracket Support Fender 37 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYT 38 532 17 57-10 Bracket Asm Pivot Mower Rear 39 532 17 47-14 Bracket Pivot 58 532 15 01-27 Air Duct Engine 60 872 14 06-06 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 532 15 47-98 Dash Lower STLT 74 873 68 06-00 Nut Crownlock 3/8-16 unc 142 532 17 57-02 Plate Reinforcement STLT 143 532 18 66-89 Bracket Swaybar Chassis 144 532 17 55-82 Bracket Pnt Footrest STLT 145 532 15 65-24 Rod Pivot Chassis/Hood 159 532 18 13-55 Cupholder 206 532 17 01-65 Bolt Shoulder 5/16-18 TT 207 817 67 05-08 Screw Thdrol 5/16-18 x 1/2 TYTT 208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2 TYT Bl 209 817 00 06-12 Screw 3/8-16 x 3/4 258 532 18 97-55 Lens RH 259 532 18 97-54 Lens LH 261 532 18 97-53 Insert Grille 263 532 18 38-33 Bezel RH 264 532 18 38-32 Bezel LH 278 532 19 16-11 Screw 10 x 3/4 Single Lead-Hex

- - - 532 18 78-01 Plug Dome Plastic

- - - 532 00 54-79 Plug NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

31

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

DRIVE

120

57

89

63

212

70

116

202

150

48

151 51

16

69

197

32

81

30

52

169

10

21

198

112

8

161

14

163

82

159

52

165

158

162

83

156

62

32

59

168

166

61

36

35

41

38

56

34

39

37

66

64

65

49

27

50

47

120

36

35

77

15

96

26

95

1

16

77

26

74

30

25

75

26

19

24

29

32

263

78

76

71

22

28

73

200

16

26

84

53

27

55

199

263

drive-hydro.stlt_61

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

DRIVE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - - - Transaxle Hydro Gr 314-0510 (Order parts from transaxle manu-

facturer) 8 532 16 58-66 Rod Shift Fender STLT 10 876 02 04-16 Pin Cotter 1/8 x 1 CAD 14 810 04 04-00 Washer Lock Hvy Helical 1/4 15 874 49 05-44 Bolt Hex Flg Hd 5/16-18 x Gr. 5 16 873 80 05-00 Nut Lock Hex W/Ins. 5/16-18 unc P 19 873 80 06-00 Nut Lock Hex W/Wsh 3/8-16 unc 21 532 14 08-45 Knob 22 532 16 94-98 Rod, Brake Hydro 24 873 35 06-00 Nut 25 532 10 68-88 Spring, Brake Rod 26 819 13 13-16 Washer 27 876 02 04-12 Pin Cotter 1/8 x 3/4 CAD. 28 532 17 57-65 Rod, Parking Brake 29 532 07 16-73 Cap, Parking Brake 30 532 16 95-92 Bracket, Transaxle 32 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4 34 532 17 55-78 Shaft, Foot Pedal 35 532 12 01-83 Bearing, Nylon 36 819 21 16-16 Washer 37 532 12 49-63 Pin, Roll 38 532 17 91-14 Pulley, Idler, Composite 39 872 11 06-22 Bolt Fin Hex 3/8-16 unc x 2-3/4 41 532 17 55-56 Keeper, Belt Idler 47 532 12 77-83 Pulley, Idler, V-Groove 48 532 15 44-07 Bellcrank Clutch Grnd Drv Stl 49 532 12 32-05 Retainer, Belt 50 872 11 06-12 Bolt Carr. 3/8-16 x 1-1/2 Gr. 5 51 873 68 06-00 Nut Crownlock 3/8-16 52 873 68 05-00 Nut Crownlock 5/16-18 53 532 10 57-10 Link, Clutch 55 532 10 57-09 Spring, Return, Clutch 56 817 06 06-20 Screw 3/8-16 x 1-1/4 SMGML Tap/R 57 532 14 02-94 V-Belt, Ground Drive 59 532 16 96-91 Keeper, Center Span 61 817 12 06-14 Screw 3/8-16 x .875 62 532 12 48-72 Cover, Pedal 63 532 17 54-10 Pulley, Eng 64 532 17 39-37 Bolt Hex 7/16-20 x 4 Ga. 5

KEY PART NO. NO. DESCRIPTION

65 810 04 07-00 Washer 66 532 15 47-78 Keeper Belt Engine 69 532 14 24-32 Screw Hex wsh Hi-Lo 1/4-1/2 unc 70 532 13 46-83 Guide Belt Mower Drive RH 71 532 16 91-83 Strap Torque Lh Hydro 73 532 16 91-82 Strap Torque Rh Hydro 74 532 13 70-57 Spacer, Axle 75 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga. 76 812 00 00-01 E-Ring 77 532 12 35-83 Key, Square 78 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 81 532 16 55-96 Shaft Asm. Cross Hydro 82 532 16 57-11 Spring Torsion T/A 83 819 17 12-16 Washer 17/32 x 3/4 x 16 Ga. 84 532 16 95-94 Link Transaxle 89 532 19 18-82 Console, Shift 95 532 17 02-01 Control Asm Bypass Hydro 96 532 12 47-88 Retainer Spring 1" Zinc/Cad 112 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga. 116 872 14 06-08 Bolt 3/8-16 unc x 1 120 873 90 06-00 Nut Lock 3/8-16 unc 150 532 17 54-56 Spacer Retainer 151 819 13 32-10 Washer 13/32 x 2 x 10 Ga. 156 532 16 60-02 Washer Srrtd 5/16 ID x 1.0 x .125 Tk 158 532 16 55-89 Bracket Shift Mount 159 532 18 39-00 Hub Shift 161 872 14 04-06 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 162 873 68 04-00 Nut Crownlock 1/4-20 unc 163 874 78 04-16 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5 165 532 16 56-23 Bracket Pivot Lever 166 817 49 05-10 Screw 5/16-18 x 5/8 TT Yellow 168 532 16 54-92 Bolt Shoulder 5/16-18 x .561 TT 169 532 16 55-80 Plate Fastening Cross Shf. STLT/CRD 197 532 16 96-13 Nyliner Snap-In 5/8" ID 198 532 16 95-93 Washer Nyl 7/8 ID x .105 HYD CRD 199 532 16 96-12 Bolt Shoulder 5/16-18 unc 200 872 14 05-08 Bolt Rdhd Sqnk 5/16-18 unc x 1 202 872 11 06-14 Bolt 3/8-16 x 1-3/4 Gr. 5 212 532 14 52-12 Nut Hexﬂ ange Lock 263 817 00 06-12 Screw 3/8-16 x .75

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

33

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

STEERING ASSEMBLY

38

12

39

1

41

42

37

36

51

44

91

43

68

54

88

29

17

71

87

5

68

46

8

6

2

3

11

13

65

32

67

46

8

6

67

87

5

29

15

steering_pl.lt_47

15

29

82

34

40

10

26

28

30

4

43

95

8

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 532 18 59-58 Wheel Steering 2 532 18 47-06 Axle 3 532 16 98-40 Spindle Asm LH 4 532 16 98-39 Spindle Asm RH 5 532 12 49-31 Bearing Race Thrust Harden 6 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 8 812 00 00-29 Ring Klip #t5304-75 10 532 17 51-21 Link Drag 11 810 04 06-00 Washer Lock Hvy Hlcl Spr 3/8 12 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf 13 532 13 65-18 Spacer Brg Axle Front 15 532 14 52-12 Nut Hex Flange Lock 17 532 18 06-41 Shaft Asm Strg 26 532 12 68-47 Bushing Link Drag 28 819 13 14-16 Washer 13/32 x 7/8 x 16 Ga. 29 817 00 06-12 Screw 3/8-16 x 3/4 30 876 02 04-12 Pin Cotter 1/8 x 3/4 32 532 13 04-65 Rod Tie 35 873 54 05-00 Nut Crown Lock 5/16-24 unf 36 532 15 50-99 Bushing Strg 37 532 15 29-27 Screw 38 532 17 20-93 Insert Cap Strg Wh 39 819 18 24-11 Washer 9/16 ID x 1-1/2 OD x 11 Ga. 40 873 54 06-00 Nut Crownlock 3/8-24 41 532 15 99-45 Adaptor Wheel Strg 42 532 16 96-33 Boot Steering Shaft 43 532 12 17-49 Washer 25/32 x 1 1/4 x 16 Ga. 44 532 18 06-40 Extension Steering Shaft 46 532 12 12-32 Cap Spindle Fr Top Blk 51 873 54 04-00 Nut Crownlock 1/4-28 54 871 13 04-20 Bolt Hex 1/4-28 unf x 1-1/4 Gr. 8 65 532 16 03-67 Spacer Brace Axle 67 872 11 06-18 Bolt Rdhd Sq 3/8-16 x 2-1/4 68 532 16 98-27 Axle, Brace 71 532 17 51-46 Steering Asm 82 532 16 98-35 Bracket Susp Chassis Front 87 532 17 39-66 Washer Flat .781 x 1-1/2 x .14 88 532 17 51-18 Bolt Shoulder 7/16-20 91 532 17 55-53 Clip Steering 95 532 18 89-67 Washer Hardened

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.

35

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

ENGINE

32

14

3

72

62

81

78

13

4

2

1

78

38

44

46

33

31

29

37

33

OPTIONAL EQUIPMENT

Spark Arrester

KEY PART NO. NO. DESCRIPTION

1 532 17 05-51 Control Throttle/Choke 2 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/2 3 - - - - - - - - Engine Briggs Model No. 31G777 (Order Parts From Engine Manufac-

turer) 4 532 13 73-52 Mufﬂ er 13 532 16 52-91 Gasket 14 532 14 84-56 Tube Drain Oil Easy 23 532 16 98-37 Shield Browning/Debris Guard 25 532 19 18-12 Control Choke 29 532 13 71-80 Kit Spark Arrestor (Flat Scrn) 32 532 14 05-27 Cap Asm Fuel 33 532 12 34-87 Clamp Hose Black

45

23

engine-bs.1cyl_48

KEY PART NO. NO. DESCRIPTION

37 532 13 70-40 Line Fuel 38 532 18 16-54 Plug Drain Oil Easy 44 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4 45 817 00 06-12 Screw Hex Wsh Thdr 3/8-16 x 3/4 46 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga. 62 810 01 05-00 Washer Split 72 817 07 05-12 Screw Hex Head Cap 5/16 78 817 06 06-20 Screw 3/8-16 x 1-1/4 81 873 51 04-00 Nut Keps Hex 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

36

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

SEAT ASSEMBLY

1

8

9

14

7

10

8

9

7

5

6

22

24

16

15

11

13

17

seat_lt.knob_9

KEY PART NO. NO. DESCRIPTION

1 532 18 87-05 Seat 2 532 18 01-66 Bracket Pivot Seat 3 871 11 06-16 Bolt Fin Hex 3/8-16 unc x 1 4 819 13 16-10 Washer 13/32 x 1 x 10 Ga. 5 532 14 50-06 Clip Push-In 6 873 80 06-00 Nut Hex w/Ins. 3/8-16 unc 7 532 12 41-81 Spring Seat Cprsn 2 250 Blk Zi 8 817 00 06-16 Screw 3/8-16 x 1-1/2 Smgml Tap/RZ 9 819 13 16-14 Washer 13/32 x 1 x 14 Ga. 10 532 18 01-86 Pan Seat 11 532 16 63-69 Knob Seat Adj. Wingnut 12 532 12 12-46 Bracket Mounting Switch

12

2

21

5

4

3

KEY PART NO. NO. DESCRIPTION

13 532 12 12-48 Bushing Snap Blk Nyl 50 Id 14 872 05 04-12 Bolt Rdhd Sqnk 1/4-2 x 1-1/2 15 532 13 43-00 Spacer Split 28 x 96 Yel Zinc 16 532 12 12-50 Spring Cprsn 1 27 Blk Pnt 17 532 12 39-76 Nut Lock 1/4 Lge Flg Gr. 5 Zinc 21 532 17 18-52 Bolt Shoulder 5/16-18 unc-2a Blk DA 22 873 80 05-00 Nut Hex Lock W/Ins 5/16-18 24 819 17 19-12 Washer 17/32 x 13/16 x 12 Ga.

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

37

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

DECALS

12

9

7

11

14

3

6

15

3

1

4

2

20

KEY PART NO. NO. DESCRIPTION

1 532 16 88-69 Decal Tick Mark 2 532 17 35-89 Decal LH Reﬂ ector 3 532 19 32-03 Decal Hood 4 532 17 35-87 Decal RH Reﬂ ector 5 532 15 70-02 Decal Fender Danger 6 532 19 40-81 Decal Side Panel 7 532 15 68-11 Decal Fender Operator 9 532 19 32-09 Decal Fender 11 532 19 32-10 Decal Engine

WHEELS & TIRES

1

2

6

5,8

4,10

7

3,9

11

KEY PART NO. NO. DESCRIPTION

12 532 18 57-33 Decal Wheel Steering 14 532 16 03-96 Decal V-Belt Schematic 15 532 17 91-28 Decal Deck "B" 42" 20 532 14 50-05 Decal Bat Dan/Psn

- - 532 16 69-60 Decal By-Pass

- - 532 18 82-52 Pad Footrest LH STLT

- - 532 18 82-53 Pad Footrest RH STLT

- - 532 13 83-11 Decal Handle Lft Height Adjust

- - 532 19 31-94 Manual Owner's English

KEY PART NO. NO. DESCRIPTION

1 532 05 91-92 Cap Valve Tire 2 532 06 51-39 Stem Valve 3 532 10 62-22 Tire F Ts 15 x 6.0 - 6 Service 4 532 05 99-04 Tube Front (Service Item Only) 5 532 12 51-21 Rim Asm 6" front Service 6 532 12 49-57 Fitting Grease (Front Wheel Only) 7 532 12 49-59 Bear ing Flange (Front Wheel Only) 8 532 12 51-22 Rim Asm 8" rear Service 9 532 13 84-68 Tire R Ts 20 x 8-8 C Service 10 532 12 49-26 Tube Rear (Service Item Only) 11 532 19 32-68 Cap Axle

- - 532 14 43-34 Sealant, Tire (10 oz. Tube)

wheel_1

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

38

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

MOWER LIFT

7

8

5

13

11

19

31

32

31 32

13

4

12

19

3

1

2

6

5

6

4

13

20

15

17

16

18

20

15

lift-rh.1piece_3

KEY PART NO. NO. DESCRIPTION

1 532 15 94-61 Wire Asm Inner W/plunger 2 532 15 94-76 Shaft Asm Lift 3 532 18 88-22 Pin Groove 4 812 00 00-02 E Ring #5133-62 5 819 21 16-21 Washer 21/32 x 1 x 21 Ga. 6 532 12 01-83 Bearing Nylon Blk 629 Id 7 532 12 56-31 Grip Handle 8 532 12 45-26 Button Plunger 11 532 13 98-65 Link Lift LH 12 532 13 98-66 Link Lift RH 13 532 12 46-70 Retainer Spring

KEY PART NO. NO. DESCRIPTION

15 532 17 32-88 Link Front 16 873 35 08-00 Nut Jam Hex 1/2-13 unc 17 532 17 56-89 Trunnion Blk Zinc 18 873 80 08-00 Nut Lock W/wsh 1/2-13 unc 19 532 13 98-68 Arm Suspension Rear 20 532 16 35-52 Retainer Spring 31 532 16 98-65 Bearing pvt. Lift 32 873 54 06-00 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

39

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

6

102

104

103

105

106

104

105

106

103

101

42

_mulch_pl

at

e

MOWER DECK

67

152

158

42_clutch_mod_7

185

44

46

53

159

52

40

36

40

144

40

56

55

143

68

150

184

59

45

145

148

117

119

92

6

42_D_man-t-path_stlt_3

5

116

1

147

113

118

130

19

146

48

54

33

32

147

142

31

30

21

34

142

111

21

2

21

23

24

25

2

26

16

28

27

29

131

129

14

15

20

18

92

3

149

4

13

21

10

9

18

21

112

117

11

118

11

2

119

113

8

40

TRACTOR - - MODEL NO. MC175H42ST (MC175H42STA), PRODUCT NO. 964 77 30-00

MOWER DECK

KEY PART NO. NO. DESCRIPTION

1 532 16 58-92 Deck Asm MWR 42"weldment 2 872 14 05-06 Bolt Rdhd Sqnk 5/16-18 unc x 3/4 3 532 13 80-17 Bracket Asm Fr Sway Bar 38/42 4 532 16 54-60 Bracket Asm Deck 42"sway Bar 5 532 12 46-70 Retainer Spring 6 532 17 80-24 Bar Sway Deck 8 532 85 08-57 Bolt 3/8 - 24 x 1.25 Gr. 8 9 810 03 06-00 Washer Lock Hvy 3/8 10 532 14 02-96 Washer Hard Blade Mower Vented 11 532 13 41-49 Blade Mower 42" 13 532 13 76-45 Shaft Asm W/lower Bearing 14 532 12 87-74 Housing Mandrel Vented 15 532 11 04-85 Bearing Ball Man drel 16 532 17 44-93 Stripper Mower Vented 18 872 14 05-05 Bolt Rdhd Sqnk 5/16-18 x 5/8 19 532 13 28-27 Bolt Shoulder 20 532 15 97-70 Bafﬂ e Vortex 42 21 873 68 05-00 Nut Crownlock 5/16-18 unc 23 532 17 75-63 Bracket Deﬂ ector Mower 42" 24 532 10 53-04 Cap Sleeve 80x 112 Blk Mower 25 532 12 37-13 Spring Torsion Deﬂ ector 2 52 26 532 11 04-52 Nut Push Phos & Oil 27 532 17 18-59 Shield Deﬂ ector Mower 42" Blk 28 819 11 10-16 Washer 11/32 x 5/8 x 16 Ga. 29 532 13 14-91 Rod Hinge 42"6 75 Wlg 30 532 17 39-84 Screw Thd Rolling Washer Head 31 532 18 76-90 Washer Spacer 32 532 17 34-36 Pulley Mandrel 33 532 17 83-42 Nut 9/16 Toplock Flng Oil Dip 34 872 11 06-12 Bolt Rdhd 3/8-16 unc x 1-1/2 Gr. 5 36 532 17 34-38 Pulley Idler Flat 40 873 90 06-00 Nut Lock Flg 3/8-16 unc 44 532 14 00-88 Guard Mandrel LH Black 45 532 12 47-88 Spring Retainer 1" Zinc/cad 46 532 13 77-29 Screw Hex Thd Cut 1/4-20 x 5/8 T 48 532 13 39-44 Washer Hardened Smaller 52 532 13 98-88 Bolt Shoulder 5/16-18 unc Blkz 53 532 18 49-07 Arm Asm Pad Brake 54 532 17 85-15 Washer Hardened 55 532 15 50-46 Arm Idler 42"mower LT/YT 56 532 12 20-52 Spacer Retainer Mower 59 532 17 34-42 Guard TUV Idler 67 532 17 15-98 Knob

KEY PART NO. NO. DESCRIPTION

68 532 14 49-59 V-Belt Mower 42" 92 873 80 06-00 Nut Lock Hex W/Ins 3/8-16 unc 101 532 13 64-20 Cover Mulching 102 871 08 10-10 Screw 10-24 x 5/8 103 819 06 12-16 Washer #10 104 810 07 10-00 Washer Lock #10 105 532 16 07-93 Latch Asm. 106 532 12 50-04 Nut Weld 111 532 18 30-74 Bracket Wheel Gauge LH 42" Deck 112 532 18 30-75 Bracket Gauge Wheel RH 42" Deck 113 817 00 05-10 Screw 5/16-18 116 532 12 48-42 Bolt Shoulder 117 532 18 86-06 Wheel Gauge 118 873 93 06-00 Nut Centerlock 3/8-16 unc 119 819 12 14-14 Washer 3/8 x 7/8 x 14 Ga. 129 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga. 130 874 78 06-16 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 131 872 14 06-08 Bolt Rdhd Sqnk 3/8-16 x 1 142 532 16 58-90 Arm Spring Brake Mower 143 532 15 71-09 Bracket Arm Idler 42" 144 532 17 34-41 Keeper Belt 42" Clutch Idler 145 532 17 34-37 Pulley Idler Flat 146 532 17 34-43 Bolt Carriage Idler 147 532 13 13-35 Spring Extension 148 532 16 90-22 Spring Return Idler 149 532 16 58-98 Retainer Spring Yellow 150 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga. 151 532 16 96-70 Bracket Clutch Cable 152 532 16 96-76 Clutch Cable 42" 158 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/2 159 872 14 06-14 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 184 819 13 14-10 Washer 13/32 x 7/8 x 10 Ga. 185 532 18 82-34 Head Asm. Cable Clutch

- - 532 13 07-94 Mandrel Asm Service (Includes Housing, Shaft and Shaft Hardware Only-Pulley Not Included)

- - 532 16 95-83 Replacement Mower, Complete

(Std. Deck - Order separately mulch

cover and gauge wheel components key nos. 101-106 and 116-119)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

41

SERVICE NOTES

42

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

FOLD ALONG DO

43

THIS IS A 15 DEGREE SLO

TTED LINE

PE

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

McCulloch MC175H42ST, MC175H42STA User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual