McCulloch MC1136, MC1136B User Manual

MODEL NO. MC1136 (MC1136B) 11 HP 36 Inch Lawn Tractor
532 19 38-89 Rev. 1 9.15.04 RD
PRINTED IN U.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
• Disengage blades when not mowing. Shut off engine
WARNING: In order to prevent ac­ ci den tal starting when setting up, trans port ing, ad just ing or making re­pairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and com­ply with spec i fi ca tions of the man u ­fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back­ ing.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Ma­terial may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
• Operate machine only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or crossing road­ ways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Always wear eye protection when operating ma­chine.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
• Follow the manufacturer's recommendation for wheel weights or counterweights.
• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to
Never
the ma chine and the mowing activity. children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
assume that
IV. TOWING
• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equip­ment.
• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely fl ammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine run­ning. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there is an open fl ame, spark, or pilot light such as on a water heater or other appliances.
• Never fi ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when fi lling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immedi­ately.
• Never overfi ll fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed are.
• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel­soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine run ning.
• Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec­ommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
• Maintain or replace safety and instruction labels, as necessary.
• Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back­ing.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Be alert and turn machine off if a child enters the area.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.25 Gallons and type: Unleaded Regular
Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W-30 (below 32°F)
Oil Capacity: 3 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed (MPH): Forward: 1st 1.1 2nd 2.2 3rd 3.3 4th 4.9 Reverse: 1.4
Tire Pressure: Front: 14 PSI Rear: 12 PSI
Charging System: 3 Amps Battery 5 Amps Headlights
Battery: AMP/HR: 28 MIN. CCA: 230 Case Size: U1R
Blade Bolt Torque: 27-35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily rem­edy, please contact your nearest authorized service center/ department. We have com pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RE SPON SI BIL I TIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under “Maintenance” and “Stor­ age” sec tions of this own er’s manual.
WAR NING: This tractor is equipped with an internal com­ bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffl er is available through your nearest authorized service center/depar tment (See RE PA I R PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY................................................................. 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-17
SERVICE AND AD JUST MENTS ............................18-22
STORAGE .................................................................... 23
TROU BLE SHOOT ING ............................................ 24-25
REPAIR PARTS ...................................................... 28-41
4
UNASSEMBLED PARTS
Steering Wheel
Insert
Steering Wheel
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
Steering
Boot
Steering Wheel
Adapter
(1) Large Flat Washer
Steering
Extension
Shaft
(1) Bolt
(1) Oil Drain Tube For Future Use
Keys
(2) Keys
Slope Sheet
(1) Locknut 1/2-20
(1) Hex Bolt 1/4-28 x 1-1/4
(1) Locknut 1/4-28
5
ASSEMBLY
02597
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(2) 7/16" wrenches Pliers
(1) 3/4" wrench Tire pressure gauge
Utility knife
When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons from carton.
• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels fl at.
• Check for any additional loose parts or cartons and remove.
STEERING WHEEL
ADAPT ER
1/4 LOCK NUT
INSERT
1/2 HEX NUT
LARGE FLAT WAS HE R
STEERING BOOT
TABS
EXTENSION SHAFT
1/4 HEX BOLT
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align mount ing holes in extension and lower shafts and install 1/4 hex bolt and lock nut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 10-12 FT. LBS TORQUE.
• Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
• Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.
• Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.
• Assemble large fl at washer, 1/2 hex nut and tighten se cure ly.
• Snap steering wheel insert into center of steer ing wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND RE MOVE ANY STA PLES IN SKID THAT MAY PUNC TURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
LOWER STEERING SHAFT
TAB SLOTS
FIG. 1
6
ASSEMBLY
02602
HOW TO SET UP YOUR TRACTOR
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment bolt.
• Remove adjustment bolt, lock washer and fl at washer se cur ing seat to cardboard packing and set aside for as sem bly of seat to tractor.
• Pivot seat upward and remove from the cardboard pack­ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjust­ment bolt, lockwasher and fl at washer loosely. Do not tighten
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
SEAT
SEAT PAN
LABEL
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
• Press lift lever plunger and raise attachment lift lever to its highest po si tion.
• Release parking brake by depressing clutch/brake ped al.
• Place gearshift lever in neutral (N) po si tion.
• Roll tractor forward off skid.
• Remove banding holding defl ector shield up against trac tor.
SEAT PAN
SHOULDER BOLT
FLAT WASHER
LOCK WASHER
ADJUSTMENT BOLT
FIG. 2
02465
CHECK BATTERY (See Fig. 3)
• Lift seat pan to raised position.
• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY” in the Maintenance sec tion of this manual for charg ing instructions).
TO DRIVE TRACTOR OFF SKID (See Op­ er a tion section for location and func tion of con trols)
WAR NING: Before starting, read, un der stand and follow
all in struc tions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been com­pleted.
• Check engine oil level and fi ll fuel tank with gasoline.
• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
• Place gear shift lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Start the engine. After engine has started, move throttle control to idle position.
• Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and slowly drive tractor off skid.
• Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.
7
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the fi gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
CHE CKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC­ TOR, WE WISH TO ASSURE THAT YOU RE CEIVE THE BEST PER FORM ANCE AND SATISFACTION FROM THIS QUAL ITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely. All tires are properly infl ated. (For shipping purposes,
the tires were overinfl ated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRAC TOR, PAY EXTRA ATTENTION TO THE FOLLOWING IM POR TANT ITEMS:
Engine oil is at proper level. Fuel tank is fi lled with fresh, clean, regular unleaded
gas o line.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
ENGINE OFF
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
LIGHTS ON
FUEL
ATTACHMENT
CLUTCH DISENGAGED
ENGINE ON
OIL PRESSURE
HIGH
LOW
ENGINE START
BATTERY
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
REVERSE
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
FAST
P
FORWARD
KEEP AREA CLEAR
SLOW
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
THROTTLE/CHOKE CONTROL
CLUTCH/BRAKE PEDAL
GEARSHIFT LEVER
ATTACHMENT CLUTCH LEVER
IGNITION SWITCH
LIFT LEVER PLUNGER
ATTACHMENT LIFT LEVER
MOWER DECK HEIGHT ADJUSTMENT POSITIONS
PARKING BRAKE
02629
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
CLUTCH/BRAKE PEDAL - Used for declutching and brak­ ing the tractor and starting the engine.
PARKING BRAKE - Locks clutch/brake pedal into the brake position.
FIG. 4
GEARSHIFT LEVER - Selects the speed and direction
of tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and
adjust the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
IGNITION SWITCH - Used for starting and stop ping the engine.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
00155
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
Your tractor is equipped with an operator presence sens­ ing switch. When engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake will shut off the engine.
• Depress clutch/brake pedal into full “BRAKE” position and hold.
• Place parking brake lever in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.
ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION
THROT TLE/CHOKE CONTROL LEVER
"BRAKE" POSITION
01995
CLUTCH/BRAKE PEDAL "DRIVE" POSITION
PARKING BRAKE "DISENGAGED" POSITION
FIG.5
STOPPING (See Fig. 5)
MOWER BLADES -
• To stop mower blades,move attachment clutch lever to “DIS EN GAGED” po si tion.
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal into full “BRAKE” po si tion.
• Move gearshift lever to neutral (N) po si tion.
ENGINE -
• Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “back fi re”.
• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent un au tho rized use.
• Never use choke to stop engine.
IGNITION KEY
"DIS EN GAGED" POSITION
PARKING BRAKE "ENGAGED" POSITION
GEARSHIFT LE VER
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this pos si bil i ty, al­ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­ plete ly, as described above, before leav ing the operator's po si tion; to empty grass catch er, etc.
TO USE THROTTLE CONTROL (See Fig. 5)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle of fers the best bagging and mower per for ­mance.
TO MOVE FORWARD AND BACKWARD (See Fig. 5)
The direction and speed of movement is controlled by the gearshift lever.
• Start tractor with clutch/brake pedal depressed and gear shift lever in neutral (N) position.
• Move gearshift lever to desired position.
• Slowly release clutch/brake pedal to start move­ment.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5)
The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired po si tion.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the fi rst cut relatively high; the second to desired height.
11
OPERATION
TO OPERATE MOWER (See Fig. 6)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disengage attachment clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the defl ector shield in place.
ATTACHMENT LIFT LEVER HIGH PO SI TION
"ENGAGED" POSITION
LOW POSITION
AT TACH MENT CLUTCH LEVER "DISENGAGED" PO SI TION
01994
DE FLEC TOR SHIELD
FIG. 6
TO OPERATE ON HILLS
WARNING: Do not drive up or down hills with slopes great er than 15° and do not drive across any slope.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position with at tach ment lift control.
• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
• Do not push or tow tractor at more than fi ve (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH ­MENTS
Tow only the attachments that are recommended by and comply with specifi cations of the manufacturer of your trac­tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fi ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfi ll.
• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of fi ller neck. Do not overfi ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel fresh ness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open fl ame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.
12
OPERATION
00272
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during stor­age. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel sys tem should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 5)
When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
• Place gear shift lever in neutral (N) position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
• Inser t key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fi fteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, move the throttle control to the fast position.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi­tion. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.
• The attachments can also be used during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
MOWING TIPS
• Tire chains cannot be used when the mower hous ing is attached to tractor.
• Mower should be properly leveled for best mowing per­ for mance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trim­ ming.
• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even dis tri bu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the r ight so that clippings will discharge away from shrubs, fences, drive ways, etc. After one or two rounds, mow in the opposite direction making left hand turns until fi nished (See Fig. 7 ).
FIG. 7
• If grass is extremely tall, it should be mowed twice to reduce load and possible fi re hazard from dried clip­ pings. Make fi rst cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of ma te ri al. Regulate ground speed by se­ lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.
13
MAINTENANCE
01961
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and Interlock Systems
T
Check for Loose Fasteners
R A
Sharpen/Replace Mower Blades
C
Lubrication Chart
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
E
Clean Air Filter
N
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year you should replace the spark plug, clean or replace air fi lter, and check blades and belts for wear. A new spark plug and clean air fi lter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACHUSE
BEFORE STORAGE
EVERY 8 HOURS
EVERY 25 HOURS
EVERY 50 HOURS
3
4
1,2
1,2
2
2
1
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
EVERY SEASON
EVERY 100 HOURS
5
,
2
2
2
SERVICE DATES
LUBRICATION CHART
SPINDLE
ZERK
FRONT WHEEL BEARING ZERK
maint_sch-tractore.new1
SPINDLE ZERK
FRONT WHEEL BEARING ZERK
ENGINE
GEAR SHIFT PIVOTS
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock systems for proper operation.
• Check for loose fasteners.
SAE 30 OR 10W30 MOTOR OIL GENERAL PURPOSE GREASE REFER TO MAINTENANCE “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.
14
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