McCulloch M11597 96011023700 User Manual

REPAIR PARTS MANUAL

MODEL NO. M11597 (96011023700)

Lawn Tractor

www.mcculloch.biz

532 40 82-56 Rev 2 05.05.08 CL/KB/TH

PRINTED IN U.S.A.

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• Model Number - “

• Part Number

• Part Description

M11597 96011023700

”

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL ............................................................................................................ 4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

STEERING ............................................................................................................10-11

ENGINE ................................................................................................................. 12-13

SEAT .......................................................................................................................... 14

MOWER LIFT ............................................................................................................. 15

MOWER DECK .....................................................................................................16-17

DECALS ..................................................................................................................... 18

2

TRACTOR - MODEL NUMBER M11597 (96011023700), PRODUCT NO. 960 11 02-37

SCHEMATIC

03049_197427-428

BATTERY

S

A2

AMMETER

(OPTIONAL)

M

A1

A

BLUE

RED RED

B

G

L

FUSE

WHITE

BLACK

BLACK

BLACK/WHITE

RED

CLUTCH / BRAKE

(PEDAL UP)

BLACK

REVERSE SWITCH

IGNITION

UNIT

SOLENOID

ATTACHMENT CLUTCH

GRAY

SHORTING CONNECTOR

NOT IN REVERSE

SPARK PLUGS

ON TWIN CYL. ENGINES)

(CLUTCH OFF)

BLACK

SEAT SWITCH

(NOT OCCUPIED)

GAP

(2 PLUGS

STARTER

M

BLACK

GRAY

BLACK

IGNITION SWITCH

CIRCUITPOSITION

OFF

RUN/OVERRIDE

M+G+A1

B+S+A1START

B+A1

B+A1RUN

“MAKE”

L+A2

BLUE

SOLENOID

FUEL
LINE

LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM

CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM

BLUE

RED

FUEL SHUT-OFF

(IF SO EQUIPPED)

NOTE

YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS

03049

WILL BECOME THEIR BRIGHTEST.

3

HOUR

METER

(OPTIONAL)

BLACK

28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)

DIODE

NON-REMOVABLE

ALTERNATOR

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING.

REPAIR PARTS

TRACTOR-MODEL NUMBER M11597 (96011023700), PRODUCT NO. 960 11 02-37

ELECTRICAL

90

42

24

41

33

30

27

43

25

48

27

27

26

40

92

16

16

94

8

27

2

1

52

29

93

28

197427B

4

REPAIR PARTS

TRACTOR-MODEL NUMBER M11597 (96011023700), PRODUCT NO. 960 11 02-37

ELECTRICAL

KEY PART
NO. NO. DESCRIPTION

1 532 16 34-65 Battery 12 Volt 25 Amp
2 874 76 04-12 Bolt Hex Hd 1/4-20 Unc x 3/4
8 532 17 66-89 Battery Box
16 532 17 61-38 Switch Interlock Push-In
24 532 12 47-80 Cable Battery 6 Ga. 11"red
25 532 14 61-47 Cable Battery
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 12 47-73 Cable Ground 6 Ga. 12"black
29 532 19 27-49 Switch Seat
30 532 19 33-50 Switch Ign
33 532 14 04-01 Key Ign
40 532 19 74-27 Harness Ign
41 871 11 04-08 Bolt Blk Fin Hex 1/4-20
42 532 13 15-63 Cover Terminal Red
43 532 19 25-07 Solenoid
48 532 14 08-44 Adapter Ammeter
52 532 14 19-40 Protection Wire Loop
90 532 18 04-49 Cover Terminal Battery
92 532 19 66-15 Harness Pigtail Consle ROS
93 532 19 25-40 Screw Plastite 10-14 x 2.0
94 532 19 18-34 Module Reverse ROS

NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm.

5

REPAIR PARTS

TRACTOR-MODEL NUMBER M11597 (96011023700), PRODUCT NO. 960 11 02-37

CHASSIS AND ENCLOSURES

17

28

26

30

208

25

31

209

11

24

18

209

26

15

209

25

39

24

5

5

9

209

8

209

278

33

206

26

6

16

209

35

37

10

2

38

209

205

35

38

209

34

26

205

1

13

145

37

208

Chassis-Alpha_LT_3

6