McCulloch M11597 User Manual

REPAIR PARTS MANUAL

MODEL NO . M11597 (96011023409)

LAWN TRACTOR

www.mcculloch.biz

532 44 02-78 Rev. 3

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:

• Product - “Tractor”

• Model Number - “

• Part Number

• Part Description

M11597 96011023409

”

TABLE OF CONTENTS

SCHEMA TIC ................................................................................................................3

ELECTRICAL ............................................................................................................4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE .................................................................................................................10-11

STEERING ............................................................................................................12-13

MOWER DECK .....................................................................................................14-15

MOWER LIFT .............................................................................................................16

SEAT ..........................................................................................................................17

DECALS .....................................................................................................................18

2

TRACTOR - - MODEL NUMBER M11597 (96011023409), PRODUCT NO. 960 11 02-34

SCHEMATIC

SCH01

BATTERY

SOLENOID

A

AMMETER

(OPTIONAL)

S

B

M
A1

G

L

A2

BLUE

DERDER

FUSE

WHITE

BLACK

BLACK

REVERSE SWITCH

NOT IN REVERSE

BLACK

RED

CLUTCH / BRAKE

(PEDAL UP)

ATTACHMENT CLUTCH

(CLUTCH OFF)

(NOT OCCUPIED)

GRAY

SHORTING CONNECTOR

STARTER

M

BLACK

SEAT SWITCH

BLACK

GRAY

BLACK

IGNITION SWITCH

CIRCUITPOSITION

OFF

RUN/OVERRIDE

M+G+A1

B+S+A1START

B+A1
B+A1RUN

“MAKE”

L+A2

BLACK/WHITE

IGNITION

UNIT

ON TWIN CYL. ENGINES)

BLUE

RED

FUEL SHUT-OFF

BLUE

SOLENOID

(IF EQUIPPED)

HOUR

METER

(OPTIONAL)

CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM

DIODE

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE RE-INSTALLED

TO PROPERLY SECURE YOUR WIRING.

SPARK PLUGS

GAP

(2 PLUGS

BLACK

28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)

STATOR

NON-REMOVABLE

REMOVABLE

CONNECTIONS

CONNECTIONS

3

TRACTOR - - MODEL NUMBER M11597 (96011023409), PRODUCT NO. 960 11 02-34

ELECTRICAL

L04

33

90

2

30

26

41

27

43

24

42

28

40

25

55

16

16

94

29

92

93

4

TRACTOR - - MODEL NUMBER M11597 (96011023409), PRODUCT NO. 960 11 02-34

ELECTRICAL

KEY PART
NO. NO. DESCRIPTION

1 532 14 49-24 Battery 20 Amp
2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4
8 532 17 66-89 Battery Box
16 532 17 61-38 Switch Interlock Push-In
24 532 42 12-99 Cable Battery 6 Ga. 11" Red
25 532 42 12-97 Cable Battery
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 42 12-98 Cable Ground 6 Ga. 12" Black
29 532 19 27-49 Switch Seat
30 532 19 33-50 Switch Ign
33 532 41 19-35 Key/Chain
40 532 19 74-27 Harness Ign
41 871 11 04-08 Bolt Blk Fin Hex 1/4-20
42 532 13 15-63 Cover Terminal Red
43 532 19 25-07 Solenoid
55 817 00 06-12 Screw 3/8-16 x 3/4
90 532 43 53-95 Cover Terminal Battery
92 532 19 66-15 Harness Pigtail Consle ROS
93 532 19 25-40 Screw Plastite 10-14 x 2.0
94 532 19 18-34 Module Reverse ROS

NOTE: All component dimensions given in U. S. inches

1 inch = 25.4 mm.

5

TRACTOR - - MODEL NUMBER M11597 (96011023409), PRODUCT NO. 960 11 02-34

CHASSIS AND ENCLOSURES

17

24

30

18

28

39

24

26

33

208

26

25

31

10

209

11

311

35

141

209

209

209

15

26

25

5

5

278

9

209

6

16

13

209

8

208

1

152

317

209

314

316

313

209

315

152

37

35

205

209

38

26

205

35

141

313

2

310

314

38

209

145

37

34

Chassis-LT_Alpha_2_r1

6