McCulloch 11-400056-00-MAC-17-GHT-05-94-to-05-96-IPL-211538 Repair Manuals

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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 1 of 12
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Carburetor Assembly
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 2 of 12
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Carburetor Assembly
Ref # Part Number DescriptionQty
322739-01 Carburetor, Zama M-321 1 Strainer1 2 Plug, Welch1 3 Valve, Check1 4 Retainer, Check Valve1 5 Nozzle Assembly, Throttle1 6 Shaft Assembly Throttle1 7 Spring, Throttle Return1 8 Valve, Throttle1 9 Diaphragm Assembly, Metering1 10 Diaphragm, Pump1 11 Gasket, Metering Chamber1 12 Gasket, Pump1 13 Cover, Pump1 14 Valve, Inlet Needle1 15 Spring, Metering Lever1 16 Lever, Metering1 17 Pin1 18 Cover, Metering Chamber1 19 Spring, Adjust Screw2 20 Screw, Main Mixture1 21 Screw, Idle Mixture1 22 Screw, Throttle Adjust1 23 Spring, Friction1 24 Shaft Assembly, Choke1 25 Valve, Choke1 26 Screw, Pin1 27 Screw, Throttle Valve1 28 Screw, Choke Valve1 29 Screw, Metering Chamber Cover2 30 Screw, Pump Cover2 31 Ball, Steel1 32 E - Ring1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 3 of 12
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Engine Assembly
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 4 of 12
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Engine Assembly
Ref # Part Number DescriptionQty 1 216583 Nut, Hex M81 1 216583 Starter Pawl Torque 95 - 105 (in. lbs.) 2 225037 Starter Pawl Assembly1 3 83859 Seal, Crankshaft1 4 216027 Screw, M5 X 28.5 Torx4 4 216027 Crankcase 5 301102 Crankcase Assembly1 6 301274 Crankshaft/Ball Bearing Assembly1 7 213282 Bearing, Crankshaft1 8 216143 Bearing, Ball1 9 102164 Key, WDF #2061 10 215545 Gasket, Crankcase1 11 215874 Screw, M4 X 9.5 Torx1 12 300321 Terminal, Tab1 13 301108 Wire, Ground1 14 213191 Pin2 15 216500 Seal1 16 215541 Grommet1 17 222308 Flywheel1 18 215539 Plate, Side1 19 217554 Clutch Assembly1 20 Shoe, Clutch Not available separately.2 21 223770 Spring, Clutch2 22 215536 Rotor, Clutch1 23 301198 Wire Assembly, Switch1 24 216022 Screw, M4 X 23.4 Torx2 24 216022 Ignition Module Torque 30 - 35 (in. lbs.) Loctite Type
242
25 219848-01 Ignition Assembly1 26 223884 Kit, Spark Plug Wire1 27 102556 Connector, Spark1 28 95266 Boot, Spark Plug1 29 215533-01 Grommet, H/T Lead1 30 110995 Grommet, Spark Plug Wire1 31 218644 Screw, 10-14 X .752 32 225043 Cover, Air Filter1 33 225042 Air Filter1 34 111058 Nut, 10-24 Hex, Flange2 34 111058 Carburetor Torque 25 - 30 (in. lbs.) 35 225041 Airbox1 36 Carburetor Assembly See "Carburetor Assembly"
illustration and parts list.
37 225027 Gasket, Carburetor1 38 111120 Screw, M5 x 0.8 x 20 Pan Hd. Torx2 38 111120 Insulator Torque 45 - 50 (in. lbs.) Loctite Type 242 39 216682 Nut, 10-24 Hex Lock1 40 216531 Washer, Plain1 41 225025 Guide, Throttle Cable1 42 225024 Insulator, Cable1 43 111127 Screw, 10-24 X .75 Hex1 44 111057 Screw, 10-24 Spl2 45 225022 Gasket, Insulator/Shield1 46 213178 Screw, M5 X 8.5 SEMS Torx1 47 62345 Spark Plug, DJSJ1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 5 of 12
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Engine Assembly
Ref # Part Number DescriptionQty 47 62345 Spark Plug Torque 110 - 120 (in. lbs.) 48 215540-01 Cover, Cylinder1 49 224448 Kit, Cylinder-Plated1 50 223925 Gasket, Cylinder1 51 217320 Screw, M6 X 18 Torx SE2 51 217320 Cylinder Torque 70 - 80 (in. lbs.) 52 222480 Stud, Muffler2 52 222480 Muffler Stud Torque 45 - 50 (in. lbs.) Loctite Type 620 53 322743 Shield, Muffler Heat1 54 215515 Gasket, Muffler1 55 300630 Kit, Muffler1 56 215515 Gasket, Muffler1 57 322011 Muffler Assembly, Universal1 58 322018 Screen, Spark Arrest1 59 322231 Deflector, Muffler1 60 235642 Nut, M52 60 235642 Muffler Nuts Torque 40 - 50 (in. lbs.) 61 301443 Kit, Piston-Alum.1 62 223455 Ring, Piston1 63 218275 Pin, Wrist1 64 111026 Ring, Snap2 65 110984 Bearing, Needle1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 6 of 12
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General Assembly
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 7
11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 7 of 12
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General Assembly
Ref # Part Number DescriptionQty 1 216022 Screw, M4 X 23.4 Torx3 2 301111 Starter/Top Cover Assembly1 3 301541 Starter/Rope Guide Assembly1 4 Guide, Rope Not available separately.1 5 219585 Spacer, Starter Housing3 6 216792 Handle, Starter1 7 218941 Washer, Nylon1 8 301252 Drum/Rope Assembly1 9 216093 Rope, Starter1 10 300474 Spring, Starter Rewind1 11 216590 Washer, Flat M41 12 300294 Screw, 8-16 X .75 Torx1 13 111069 Screw, 8-16 X .375 Plast2 14 322840 Baffle1 15 301543 Kit, Mainframe (Black)1
301544 Kit, Mainframe (Grey)1 16 301281 Hose, Primer Return1 17 224242-01 Primer, Remote1 18 301112 Cap, Fuel Assembly1 19 322742 Gasket, Fuel Cap1 20 215714 Pick-up, Fuel1 21 111126 Nut, Locking 6-321 22 225012 Hose, Primer1 23 225011 Hose, Fuel Pick-up1 24 111118 Screw, 6-32 UNC1 25 322741 Contact, Stop1 26 322199 Valve, Duckbill (Fuel Tank)1 27 225021 Filter, Vent1 28 218491 Pin, Trigger2 29 93771-01 Spring, Trigger1 30 225033 Trigger, Throttle1 31 225034 Latch, Safety1 32 224245 Button, Stop Switch1 33 111069 Screw, 8-16 X .375 Plastite1 34 111117 Screw, 10-14 X 1 Plastite4 35 93469 Washer, .469 OD /.222 ID2 36 62451 Contact, Ignition Switch1 37 301198 Wire Assembly, Switch1 38 301108 Wire Assembly, Ground1 39 225026 Throttle Cable Assembly1 40 111119 Screw, M4 X 0.7 X 14, Truss Torx4 40 111119 Fan Housing Torque 35 - 40 (in. lbs.), Loctite type
242
41 301101 Gear/Fan Housing Assembly1 42 225006 Drum Assembly, Clutch1 43 218644 Screw, 10-14 X .75 Torx2 44 Gear Assembly, Driving Not available separately.1 45 225005 Seal, Felt1 46 217936 Screw, 10-24 X .75 Torx4 47 93469 Washer, .469 OD /.222 ID4 48 218005 Nut, Square 10-244 49 301542 Pkg., Suspension Spring (4)1 50 322740 Spacer, Spring4 51 301106 Gear Assembly, Driven1 52 225013 Bushing, Guide1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 8 of 12
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General Assembly
Ref # Part Number DescriptionQty 53 225014 Cover, Gear Drive1 54 111117 Screw, 10-14 X 1 Plastite6 54 111117 Gear Drive Cover and Blade Torque 70 - 80 (in, lbs.) 55 111117 Screw, 10-14 X 1 Plastite2 56 225032 Guard1 57 93469 Washer, .469 OD /.222 ID2 58 219883 Screw, Plastite Truss Hd2 59 225031 Handle, Front1 60 Engine Assembly See "Engine Assembly" illustration
and parts list.
61 225039 Blade Assembly, 17"1
322839 Blade Assembly, 19"1
322778 Blade Assembly, 22"1 62 46751-26 Label, Starting Instructions (Eng.)1 63 46753-79 Label, Starting Instructions (Span.)1
46751-24 Label, Starting Instructions (French)1 64 46751-27 Label, Logo/Warning1
46750-60 Label, Warning1 65 46751-28 Decal, Air Cleaner1
46751-29 Decal, Air Cleaner1
46751-30 Decal, Air Cleaner1
46750-61 Label, Model1
46750-63 Label, Model1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 9 of 12
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Loctite Kit
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 10 of 12
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Loctite Kit
Ref # Part Number DescriptionQty
322235 LOCTITE KIT
322236 RETAINING COMPOUND 620 (10 ml)
322237 THREAD LOCKER 242 (10 ml)
322238 GASKET ELIMINATOR 518 (50 ml)
322239 BLACK MAX ADHESIVE 380 (28 ml)
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 11 of 12
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Service Tools
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 12
11-400056-00 MAC 17 GHT 05/94 to 05/96 IPL 211538 Page 12 of 12
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Service Tools
Ref # Part Number DescriptionQty
215432 Pressure Test Tool
217720 Torx Wrenches Kit
222785 T-25 Torx Drive 3.5"
K&T Saw Shop 606-678-9623 or 606-561-4983
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