McCulloch 11-400051-03-Eager-Beaver-03-87-to-10-88-IPL-219273-01 Repair Manuals

11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 1 of 17

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Carburetor Assembly (Part 1)

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Carburetor Assembly (Part 1)

Ref # Part Number DescriptionQty

222937 Carburetor - ZAMA M211
1 Screw-Pump Cover Not Available Separately2
2 Cover-Pump Not Available Separately1
3 Gasket-Pump Not Available Separately Contained in

1

Major Repair Kit, P/N 222404. Dealer stocked.
Medium to slow moving part. Contained in
Gasket/Diaphragm Kit, P/N 222405. Dealer stocked.
Medium to slow moving part.

4 Diaphragm Pump Not Available Separately Contained

5 Strainer Not Available Separately Contaied in Major

6 Screw-Throttle Valve Not Available Separately1
7 Valve-Throttle Not Available Separately1
8 Shaft Asy-Throttle Not Available Separately1
9 Spring-Throttle Return Not Available Separately1
10 "E" Ring-Throttle Shaft Not Available Separately1
11 Screw-Throttle Adjust. Not Available Separately1
12 Screw-High Speed Not Available Separately

13 Screw-Low Speed Not Available Separately

14 Spring-Adjuster Screw Not Available Separately

1

in Major Repair Kit, P/N 222404. Dealer stocked.
Medium to slow moving part. Contained in
Gasket/Diaphragm Kit, P/N 222405. Dealer stocked.
Medium to slow moving part.

1

Repair Kit, P/N 222404. Dealer stocked. Medium to
slow moving part.

1

Contained in Major Repair Kit, P/N 222404. Dealer
stocked. Medium to slow moving part.

1

Contained in Major Repair Kit, P/N 222404. Dealer
stocked. Medium to slow moving part.

2

Contained in Major Repair Kit, P/N 222404. Dealer
stocked. Medium to slow moving part.

15 Screw-Metering Cover Not Available Separately2
16 Retainer-Primer Not Available Separately1
17 223061 Kit-Primer Bulb Not Available Separately1
18 Spring-Primer Not Available Separately1
19 Base Asy-Primer Not Available Separately1
20 Diaphragm Asy-Metering Not Available Separately

21 Gasket-Metering Chamber Not Available Separately

22 Screw-Pin Retaining Not Available Separately1
23 Pin-Metering Lever Not Available Separately

1

Contained in Major Repair Kit, P/N 222404. Dealer
stocked. Medium to slow moving part. Contained in
Gasket/Diaphragm Kit, P/N 222405. Dealer stocked.
Medium to slow moving part.

1

Contained in Major Repair Kit, P/N 222404. Dealer
stocked. Medium to slow moving part. Contained in
Gasket/Diaphragm Kit, P/N 222405. Dealer stocked.
Medium to slow moving part.

1

Contained in Major Repair Kit, P/N 222404. Dealer
stocked. Medium to slow moving part.

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 3 of 17

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Carburetor Assembly (Part 1)

Ref # Part Number DescriptionQty
24 Lever-Metering Not Available Separately Contained in

1

Major Repair Kit, P/N 222404. Dealer stocked.
Medium to slow moving part.

25 Valve-Inlet Needle Not Available Separately

26 Spring-Metering Lever Not Available Separately

27 Nozzle Asy-Check Valve Not Available Separately

28 Plug-Welch Not Available Separately Contained in

29 Retainer-Check Valve Not Available Separately1
30 Valve-Check Not Available Separately1
31 Spring-Adj. Screw Not Available Separately1

219901 Fuel Tank Assembly

222404 Major Repair Kit

222405 Gasket/Diaphragm Kit

1

Contained in Major Repair Kit, P/N 222404. Dealer
stocked. Medium to slow moving part.

1

Contained in Major Repair Kit, P/N 222404. Dealer
stocked. Medium to slow moving part.

1

Contained in Major Repair Kit, P/N 222404. Dealer
stocked. Medium to slow moving part.

1

Major Repair Kit, P/N 222404. Dealer stocked.
Medium to slow moving part.

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 4 of 17

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Carburetor Assembly (Part 2)

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Carburetor Assembly (Part 2)

Ref # Part Number DescriptionQty

219205 Carburetor-ZAMA-M131
1 Screw Contained in Major Repair Kit P/N 219107.

2 Cover-Diaphragm1
3 Diaphragm Main Contained in Major Repair Kit P/N

2

Contained in Minor Repair Kit P/N 219106.

1

219107. Contained in Minor Repair Kit P/N 219106.

4 Gasket-Main Contained in Major Repair Kit P/N

5 Disc Contained in Major Repair Kit P/N 219107.

6 Screw-Pin Contained in Major Repair Kit P/N 219107.

7 Pin-Arm Contained in Major Repair Kit P/N 219107.

8 Arm-Needle Valve Contained in Major Repair Kit P/N

9 Valve-Needle Contained in Major Repair Kit P/N

10 Spring-Arm Contained in Major Repair Kit P/N

11 Plug-Welch Contained in Major Repair Kit P/N

12 Screw-Throttle Valve1
13 Valve-Throttle1
14 "E" Ring1
15 Shaft Asy-Throttle1
16 Spring-Throttle Return1
17 Needle-High Speed Adj.1
18 Needle-Low Speed Adj.1
19 Spring-Needle2
20 Screw-Throttle Adj.1
21 Spring-Screw Adj.1
22 Screw-Cover Contained in Major Repair Kit P/N

1

219107. Contained in Minor Repair Kit P/N 219106.

1

Contained in Minor Repair Kit P/N 219106.

1

Contained in Minor Repair Kit P/N 219106.

1

Contained in Minor Repair Kit P/N 219106.

1

219107. Contained in Minor Repair Kit P/N 219106.

1

219107. Contained in Minor Repair Kit P/N 219106.

1

219107. Contained in Minor Repair Kit P/N 219106.

1

219107. Contained in Minor Repair Kit P/N 219106.

1

219107. Contained in Minor Repair Kit P/N 219106.

23 Cover-Fuel Pump1
24 Diaphragm-Surge Contained in Major Repair Kit P/N

25 Gasket-Fuel Pump Contained in Major Repair Kit P/N

26 Retainer-Fuel Pump Contained in Major Repair Kit

27 Diaphragm-Fuel Pump Contained in Major Repair Kit

28 Strainer-Fuel Contained in Major Repair Kit P/N

1

219107. Contained in Minor Repair Kit P/N 219106.

1

219107. Contained in Minor Repair Kit P/N 219106.

1

P/N 219107. Contained in Minor Repair Kit P/N

219106.

1

P/N 219107. Contained in Minor Repair Kit P/N

219106.

1

219107. Contained in Minor Repair Kit P/N 219106.

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 6 of 17

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Carburetor Assembly (Part 2)

Ref # Part Number DescriptionQty

219107 Major Repair Kit

219106 Minor Repair Kit

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 7 of 17

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Ignition & Flywheel Assemblies (Black)

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 8 of 17

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Ignition & Flywheel Assemblies (Black)

Ref # Part Number DescriptionQty
1 219383 Wire-Switch1
2 216022 Screw-M4 x 23.4 (Torque 13-16 in. lb.)6
3 219795 Ignition (Black)1
4 219848 Ignition (Cream)1
5 95266 Boot-Spark Plug1
6 102556 Connector1
7 215533-01 Grommet1
8 222430 Flywheel (Stamped "S")1
9 222308 Flywheel (Stamped "FL")1

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Ignition & Flywheel Assemblies (Cream)

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Ignition & Flywheel Assemblies (Cream)

Ref # Part Number DescriptionQty

219958 Kit-Flywheel/Ignition1
1 219383 Wire-Switch1
2 UNKNOWN
9 222308 Flywheel Assembly ("FL")1
4 219848 Ignition (Cream)1
5 95266 Boot-Spark Plug1
6 102556 Connector-Spark1
7 215533-01 Grommet1

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 11 of 17

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General Assembly

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 12 of 17

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General Assembly

Ref # Part Number DescriptionQty
1 219947 Housing-Inner1

219191 Housing-Inner1
2 216022 Screw-M4 x 23.4 (Torque 40-50 in. lb.)4
3 218655 Disc-Drive1
4 219207 Impeller1
5 218656 Washer-Impeller1
6 216645 Nut-HX Flange M8 (Torque 90-100 in. lb.)1
7 218644 Screw-10-14 x .75 TORX (Torque 35-45 in. lb.)10
8 219206 Housing-Outer1
9 219977 Decal-Warning1
10 223241 Switch-Momentary1
11 219189 Trigger1
12 218646 Spring-Trigger1
13 217935 Screw 10-24 X .50 TORX1

219954 Screw-8-18 x .75 (Torque 34-45 in. lb.)1
14 218676 Eyelet-Threaded1
15 219946 Shroud-Engine1

219190 Shroud-Engine1
16 219174 Adapter-Tube1
17 219172 Clamp-Adaptor1
18 219173-01 Blower Tube-Straight1
19 219179 Blower Nozzle-Curved1
20 218841 Nozzle-Fishtail1

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 13 of 17

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Powerhead Assembly

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 14 of 17

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Powerhead Assembly

Ref # Part Number DescriptionQty
1 219246 Screw-M5 x 84.5 SEMS2
2 223196 Cover Asy-Choke1
3 219145 Filter-Air1
4 222758 Box-Air1
5 Carburetor See "Ignition & Flywheel Assemblies"

6 218919 Gasket-Carburetor1
7 219171 Insulator-Carburetor1
8 218918 Gasket/Shield Insulator1
9 216025 Screw-M4 x 8 TORX (Torque 13-17 in. lb.)2
10 219204 Outlet-Muffler1
11 215516 Screen-Spark Arrestor1
12 222247 Nut-Stud (Torque 32-51 in. lb.)2
13 218651 Muffler1
14 218632 Spacer-Muffler1
15 218920 Gasket-Muffler2
16 218652 Shield-Muffler1
17 222481 Stud-Muffler (Torque 40-51 in. lb.)2
18 213177 Screw-M4.2 x 18.5 TORX (Torque 12-16 in. lb.)3
19 217672 Washer-M4 Flat3
20 219590 Starter Assembly1
21 223331 Housing-Starter1
22 218932 Guide-Rope1
23 219585 Spacer-Housing3
24 215874 Screw-M4 x 9.5 TORX (Torque 17-22 in. lb.)1
25 216590 Washer-M4 Flat1
26 216092 Drum/Rope Assembly1
27 216093 Rope-Starter1
28 217482 Spring-Starter1
29 218941 Washer-Nylon1
30 216792 Handle-Starter1
31 217382 Cushion-Fuel Tank1
32 219901 Fuel Tank Assembly1
33 219899 Hose-Fuel (Inlet)1
34 219897 Hose-Fuel (Return)1
35 216985 Pickup-Fuel1
36 218650 Fuel Tank/Hose Assembly1
37 218915 Hose-Fuel1
38 216985 Pickup-Fuel1
39 215495 Grommet-Hose1
40 217383 Decal-40:11
41 222347-01 Cap-Fuel1
42 217390 Cushion-Fuel Tank1
43 213178 Screw-M5 x 8.5 SEMS (Torque 15-25 in. lb.)1
44 218649 Terminal-Ground1
45 218586 Cover-Cylinder1
46 62345 Plug-Spark DJ8J (Torque 109-135 in. lb.)1
47 217320 Screw-M6 x 18 TORX (Torque 72-83 in. lb.)2
48 222594 Cylinder/Piston Kit1
49 219084 Kit-Cyl (Plated)/Gasket1
50 215542 Gasket1
51 217475 Ring-Piston1
52 218264 Piston1
53 111026 Ring-Snap2
54 218275 Pin-Wrist1

K&T Saw Shop 606-678-9623 or 606-561-4983

1

illustration and parts list.

11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 15 of 17

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Powerhead Assembly

Ref # Part Number DescriptionQty
55 110984 Bearing-Needle1
56 216583 Nut-Hex M8 (Torque 156-171 in. lb.)1
57 215525 Ratchet Assembly (Hand Tighten Only)1
58 83859 Seal-Oil2
59 213179 Screw-M5 x 28.5 TORX (Torque 35-42 in. lb.)4
60 218185 Crankcase Assembly1
61 213282 Bearing2
62 218106-01 Crankshaft/Con Rod Asy1
63 102164 Key-Flywheel1
64 215545 Gasket-Crankcase1
65 213191 Pin4
66 215541 Grommet1
67 218654 Extension-Shaft (Torque 150-168 in. lb.)1
68 Ignition/Flywheel Asys. See "Ignition & Flywheel

1

Assemblies" illustration and parts list.

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11-400051-03 Eager Beaver 03/87 to 10/88 IPL 219273-01 Page 16 of 17

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Service Tools

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Service Tools

Ref # Part Number DescriptionQty

215439 Tool-Piston Driving

215441 Puller-Clutch

215443 Plate-Pressure (Intake)

215444 Gasket-Intake

215445 Gasket-Exhaust

222785 Torx Drive T-25 (Cylinder)

215432 Tool Pressure Test

K&T Saw Shop 606-678-9623 or 606-561-4983