McCulloch 11-400051-02-McCulloch-05-86-to-04-89-IPL-219273-01 Repair Manuals

Page 1
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 1 of 17
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Carburetor Assembly (Part 1)
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 2
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 2 of 17
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Carburetor Assembly (Part 1)
Ref # Part Number DescriptionQty
222937 Carburetor - ZAMA M211 1 Screw-Pump Cover Not Available Separately2 2 Cover-Pump Not Available Separately1 3 Gasket-Pump Not Available Separately Contained in
1
4 Diaphragm Pump Not Available Separately Contained
5 Strainer Not Available Separately Contaied in Major
6 Screw-Throttle Valve Not Available Separately1 7 Valve-Throttle Not Available Separately1 8 Shaft Asy-Throttle Not Available Separately1 9 Spring-Throttle Return Not Available Separately1 10 "E" Ring-Throttle Shaft Not Available Separately1 11 Screw-Throttle Adjust. Not Available Separately1 12 Screw-High Speed Not Available Separately
13 Screw-Low Speed Not Available Separately
14 Spring-Adjuster Screw Not Available Separately
1
in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part. Contained in Gasket/Diaphragm Kit, P/N 222405. Dealer stocked. Medium to slow moving part.
1
Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part.
1
Contained in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part.
1
Contained in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part.
2
Contained in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part.
15 Screw-Metering Cover Not Available Separately2 16 Retainer-Primer Not Available Separately1 17 223061 Kit-Primer Bulb Not Available Separately1 18 Spring-Primer Not Available Separately1 19 Base Asy-Primer Not Available Separately1 20 Diaphragm Asy-Metering Not Available Separately
21 Gasket-Metering Chamber Not Available Separately
22 Screw-Pin Retaining Not Available Separately1 23 Pin-Metering Lever Not Available Separately
1
Contained in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part. Contained in Gasket/Diaphragm Kit, P/N 222405. Dealer stocked. Medium to slow moving part.
1
Contained in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part. Contained in Gasket/Diaphragm Kit, P/N 222405. Dealer stocked. Medium to slow moving part.
1
Contained in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part.
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 3 of 17
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Carburetor Assembly (Part 1)
Ref # Part Number DescriptionQty 24 Lever-Metering Not Available Separately Contained in
1
25 Valve-Inlet Needle Not Available Separately
26 Spring-Metering Lever Not Available Separately
27 Nozzle Asy-Check Valve Not Available Separately
28 Plug-Welch Not Available Separately Contained in
29 Retainer-Check Valve Not Available Separately1 30 Valve-Check Not Available Separately1 31 Spring-Adj. Screw Not Available Separately1
219901 Fuel Tank Assembly
222404 Major Repair Kit
222405 Gasket/Diaphragm Kit
1
Contained in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part.
1
Contained in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part.
1
Contained in Major Repair Kit, P/N 222404. Dealer stocked. Medium to slow moving part.
1
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 4
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 4 of 17
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Carburetor Assembly (Part 2)
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 5
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 5 of 17
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Carburetor Assembly (Part 2)
Ref # Part Number DescriptionQty
219205 Carburetor-ZAMA-M131 1 Screw Contained in Major Repair Kit P/N 219107.
2 Cover-Diaphragm1 3 Diaphragm Main Contained in Major Repair Kit P/N
2
Contained in Minor Repair Kit P/N 219106.
1
219107. Contained in Minor Repair Kit P/N 219106.
4 Gasket-Main Contained in Major Repair Kit P/N
5 Disc Contained in Major Repair Kit P/N 219107.
6 Screw-Pin Contained in Major Repair Kit P/N 219107.
7 Pin-Arm Contained in Major Repair Kit P/N 219107.
8 Arm-Needle Valve Contained in Major Repair Kit P/N
9 Valve-Needle Contained in Major Repair Kit P/N
10 Spring-Arm Contained in Major Repair Kit P/N
11 Plug-Welch Contained in Major Repair Kit P/N
12 Screw-Throttle Valve1 13 Valve-Throttle1 14 "E" Ring1 15 Shaft Asy-Throttle1 16 Spring-Throttle Return1 17 Needle-High Speed Adj.1 18 Needle-Low Speed Adj.1 19 Spring-Needle2 20 Screw-Throttle Adj.1 21 Spring-Screw Adj.1 22 Screw-Cover Contained in Major Repair Kit P/N
1
219107. Contained in Minor Repair Kit P/N 219106.
1
Contained in Minor Repair Kit P/N 219106.
1
Contained in Minor Repair Kit P/N 219106.
1
Contained in Minor Repair Kit P/N 219106.
1
219107. Contained in Minor Repair Kit P/N 219106.
1
219107. Contained in Minor Repair Kit P/N 219106.
1
219107. Contained in Minor Repair Kit P/N 219106.
1
219107. Contained in Minor Repair Kit P/N 219106.
1
219107. Contained in Minor Repair Kit P/N 219106.
23 Cover-Fuel Pump1 24 Diaphragm-Surge Contained in Major Repair Kit P/N
25 Gasket-Fuel Pump Contained in Major Repair Kit P/N
26 Retainer-Fuel Pump Contained in Major Repair Kit
27 Diaphragm-Fuel Pump Contained in Major Repair Kit
28 Strainer-Fuel Contained in Major Repair Kit P/N
1
219107. Contained in Minor Repair Kit P/N 219106.
1
219107. Contained in Minor Repair Kit P/N 219106.
1
P/N 219107. Contained in Minor Repair Kit P/N
219106.
1
P/N 219107. Contained in Minor Repair Kit P/N
219106.
1
219107. Contained in Minor Repair Kit P/N 219106.
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 6 of 17
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Carburetor Assembly (Part 2)
Ref # Part Number DescriptionQty
219107 Major Repair Kit
219106 Minor Repair Kit
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 7 of 17
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Ignition & Flywheel Assemblies (Black)
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 8
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 8 of 17
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Ignition & Flywheel Assemblies (Black)
Ref # Part Number DescriptionQty 1 219383 Wire-Switch1 2 216022 Screw-M4 x 23.4 (Torque 13-16 in. lb.)6 3 219795 Ignition (Black)1 4 219848 Ignition (Cream)1 5 95266 Boot-Spark Plug1 6 102556 Connector1 7 215533-01 Grommet1 8 222430 Flywheel (Stamped "S")1 9 222308 Flywheel (Stamped "FL")1
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 9
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 9 of 17
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Ignition & Flywheel Assemblies (Cream)
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 10
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 10 of 17
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Ignition & Flywheel Assemblies (Cream)
Ref # Part Number DescriptionQty
219958 Kit-Flywheel/Ignition1 1 219383 Wire-Switch1 2 UNKNOWN 9 222308 Flywheel Assembly ("FL")1 4 219848 Ignition (Cream)1 5 95266 Boot-Spark Plug1 6 102556 Connector-Spark1 7 215533-01 Grommet1
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 11 of 17
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General Assembly
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 12
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 12 of 17
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General Assembly
Ref # Part Number DescriptionQty 1 219947 Housing-Inner1
219191 Housing-Inner1 2 216022 Screw-M4 x 23.4 (Torque 40-50 in. lb.)4 3 218655 Disc-Drive1 4 219207 Impeller1 5 218656 Washer-Impeller1 6 216645 Nut-HX Flange M8 (Torque 90-100 in. lb.)1 7 218644 Screw-10-14 x .75 TORX (Torque 35-45 in. lb.)10 8 219206 Housing-Outer1 9 219977 Decal-Warning1 10 223241 Switch-Momentary1 11 219189 Trigger1 12 218646 Spring-Trigger1 13 217935 Screw 10-24 X .50 TORX1
219954 Screw-8-18 x .75 (Torque 34-45 in. lb.)1 14 218676 Eyelet-Threaded1 15 219946 Shroud-Engine1
219190 Shroud-Engine1 16 219174 Adapter-Tube1 17 219172 Clamp-Adaptor1 18 219173-01 Blower Tube-Straight1 19 219179 Blower Nozzle-Curved1 20 218841 Nozzle-Fishtail1
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 13
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 13 of 17
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Powerhead Assembly
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 14
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 14 of 17
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Powerhead Assembly
Ref # Part Number DescriptionQty 1 219246 Screw-M5 x 84.5 SEMS2 2 223196 Cover Asy-Choke1 3 219145 Filter-Air1 4 222758 Box-Air1 5 Carburetor See "Ignition & Flywheel Assemblies"
6 218919 Gasket-Carburetor1 7 219171 Insulator-Carburetor1 8 218918 Gasket/Shield Insulator1 9 216025 Screw-M4 x 8 TORX (Torque 13-17 in. lb.)2 10 219204 Outlet-Muffler1 11 215516 Screen-Spark Arrestor1 12 222247 Nut-Stud (Torque 32-51 in. lb.)2 13 218651 Muffler1 14 218632 Spacer-Muffler1 15 218920 Gasket-Muffler2 16 218652 Shield-Muffler1 17 222481 Stud-Muffler (Torque 40-51 in. lb.)2 18 213177 Screw-M4.2 x 18.5 TORX (Torque 12-16 in. lb.)3 19 217672 Washer-M4 Flat3 20 219590 Starter Assembly1 21 223331 Housing-Starter1 22 218932 Guide-Rope1 23 219585 Spacer-Housing3 24 215874 Screw-M4 x 9.5 TORX (Torque 17-22 in. lb.)1 25 216590 Washer-M4 Flat1 26 216092 Drum/Rope Assembly1 27 216093 Rope-Starter1 28 217482 Spring-Starter1 29 218941 Washer-Nylon1 30 216792 Handle-Starter1 31 217382 Cushion-Fuel Tank1 32 219901 Fuel Tank Assembly1 33 219899 Hose-Fuel (Inlet)1 34 219897 Hose-Fuel (Return)1 35 216985 Pickup-Fuel1 36 218650 Fuel Tank/Hose Assembly1 37 218915 Hose-Fuel1 38 216985 Pickup-Fuel1 39 215495 Grommet-Hose1 40 217383 Decal-40:11 41 222347-01 Cap-Fuel1 42 217390 Cushion-Fuel Tank1 43 213178 Screw-M5 x 8.5 SEMS (Torque 15-25 in. lb.)1 44 218649 Terminal-Ground1 45 218586 Cover-Cylinder1 46 62345 Plug-Spark DJ8J (Torque 109-135 in. lb.)1 47 217320 Screw-M6 x 18 TORX (Torque 72-83 in. lb.)2 48 222594 Cylinder/Piston Kit1 49 219084 Kit-Cyl (Plated)/Gasket1 50 215542 Gasket1 51 217475 Ring-Piston1 52 218264 Piston1 53 111026 Ring-Snap2 54 218275 Pin-Wrist1
K&T Saw Shop 606-678-9623 or 606-561-4983
1
illustration and parts list.
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11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 15 of 17
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Powerhead Assembly
Ref # Part Number DescriptionQty 55 110984 Bearing-Needle1 56 216583 Nut-Hex M8 (Torque 156-171 in. lb.)1 57 215525 Ratchet Assembly (Hand Tighten Only)1 58 83859 Seal-Oil2 59 213179 Screw-M5 x 28.5 TORX (Torque 35-42 in. lb.)4 60 218185 Crankcase Assembly1 61 213282 Bearing2 62 218106-01 Crankshaft/Con Rod Asy1 63 102164 Key-Flywheel1 64 215545 Gasket-Crankcase1 65 213191 Pin4 66 215541 Grommet1 67 218654 Extension-Shaft (Torque 150-168 in. lb.)1 68 Ignition/Flywheel Asys. See "Ignition & Flywheel
1
Assemblies" illustration and parts list.
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 16 of 17
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Service Tools
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 17
11-400051-02 McCulloch 05/86 to 04/89 IPL 219273-01 Page 17 of 17
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Service Tools
Ref # Part Number DescriptionQty
215439 Tool-Piston Driving
215441 Puller-Clutch
215443 Plate-Pressure (Intake)
215444 Gasket-Intake
215445 Gasket-Exhaust
222785 Torx Drive T-25 (Cylinder)
215432 Tool Pressure Test
K&T Saw Shop 606-678-9623 or 606-561-4983
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