McCulloch 11-400016-04-60A-11-86-to-01-88-IPL-218825-01 Repair Manuals

Page 1
11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 1 of 19
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Accessories & Replacement Parts
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 2 of 19
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Accessories & Replacement Parts
Ref # Part Number DescriptionQty
219783 Semi-Auto Head .080 Used on Super Mac 60-S and
Super Eager Beaver II-S
219787 15' Line .080 Used on Super Mac 60-S and Super
219785 15' Line on Spool .080 Used on Super Mac 60-S and
Super Eager Beaver II-S
217351-01 1-Lb. Bulk Line .080 Used on Super Mac 60-S and
Super Eager Beaver II-S
217352-01 5-Lb. Bulk Line .080 Used on Super Mac 60-S and
Super Eager Beaver II-S
219784 Semi-Auto Head .095 Used on Super Mac 80-S,
Super Mac 85-S, Super Eager Beaver II-S, Super Eager Beaver III-S and Super Eager Beaver Special
219788 12' Line. 095 Used on Super Mac 80-S, Super Mac
85-S, Super Eager Beaver II-S, Super Eager Beaver III-S and Super Eager Beaver Special
219786 12' Line on Spool .095 Used on Super Mac 80-S,
Super Mac 85-S, Super Eager Beaver II-S, Super Eager Beaver III-S and Super Eager Beaver Special
216899-01 1-Lb. Bulk Line .095 Used on Super Mac 80-S, Super
Mac 85-S, Super Eager Beaver II-S, Super Eager Beaver III-S and Super Eager Beaver Special
216900-01 5-Lb. Bulk Line .095 Used on Super Mac 80-S, Super
Mac 85-S, Super Eager Beaver II-S, Super Eager Beaver III-S and Super Eager Beaver Special
219149 Spark Arrester Screen Used on Super Mac 60-S,
Super Mac 80-S, Super Mac 85-S, Super Eager Beaver I-S, Super Eager Beaver II-S, Super Eager Beaver III-S and Super Eager Beaver Special
219145 Air Filter Used on Super Mac 60-S, Super Mac 80-S,
Super Mac 85-S, Super Eager Beaver I-S, Super Eager Beaver II-S, Super Eager Beaver III-S and Super Eager Beaver Special
218201 Harness Kit Used on Super Mac 60-S, Super Mac
80-S, Super Mac 85-S, Super Eager Beaver I-S, Super Eager Beaver II-S, Super Eager Beaver III-S and Super Eager Beaver Special
217869 Debris Shield Kit Used on Super Mac 60-S, Super
Mac 80-S, Super Mac 85-S, Super Eager Beaver I-S, Super Eager Beaver II-S, Super Eager Beaver III-S and Super Eager Beaver Special
218213 4-Tooth Weed/Grass Blade Used on Super Mac 85-S
and Super Eager Beaver III-S
218212 3-Point Plastic Grass Blade Used on Super Mac 85-S
and Super Eager Beaver III-S
218211 3-Point Plastic Blade/Guard Kit Used on Super Mac
85-S and Super Eager Beaver III-S
K&T Saw Shop 606-678-9623 or 606-561-4983
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Accessories & Replacement Parts
Ref # Part Number DescriptionQty
218200 Blade Guard Kit Used on Super Mac 85-S and Super
Eager Beaver III-S
216513 8-Tooth Weed/Grass Blade Used on Super Mac 85-S
and Super Eager BeaÔß
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 4 of 19
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Carburetor (Walbro WT-37)
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 5 of 19
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Carburetor (Walbro WT-37)
Ref # Part Number DescriptionQty
218169 Carburetor - Walbro WT-37 1 Screw - Metering Cover Not available separately.4 2 Cover - Metering Diaphragm Not available separately.1 3 Diaphragm - Ass'y Metering Not available separately.1 4 Gasket - Metering Diaphragm Not available
5 Plug - Welch Not available separately.1 6 Plug - Welch Not available separately.1 7 Ring - Screen Retainer Not available separately.1 8 Screen - Check Valve Not available separately.1 9 Screw - Metering Lever Pin Not available separately.1 10 Pin - Metering Lever Not available separately.1 11 Lever - Metering Not available separately.1 12 Valve - Inlet Needle Not available separately.1 13 Spring - Metering Lever Not available separately.1 14 Ring - Throttle Shaft Not available separately.1 15 Governor - Check Valve Not available separately.1 16 Screw - Shutters Not available separately.2 17 Shutter - Throttle Not available separately.1 18 Shaft - Assembly Throttle Not available separately.1 19 Spring - Throttle Return Not available separately.1 20 Swivel Assembly Not available separately.1 21 Needle - Idle Not available separately.1 22 Spring - Needle Idle Not available separately.1 23 Spring - High Not available separately.1 24 Spring - Needle (high) Not available separately.1 25 Spring - Idle Adjust Not available separately.1 26 Spring - Idle Screw Not available separately.1 27 Screw - Pump Cover Not available separately.1 28 Cover - Fuel Pump Not available separately.1 29 Gasket - Fuel Pump Not available separately.1 30 Diaphragm - Fuel Pump Not available separately.1 31 Screen - Fuel Inlet Not available separately.1
218981 Repair Kit
218982 Gasket/Diaphragm Kit
1
separately.
K&T Saw Shop 606-678-9623 or 606-561-4983
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Carburetor Assembly (WA-146)
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 7 of 19
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Carburetor Assembly (WA-146)
Ref # Part Number DescriptionQty
215494 CARBURETOR (WA-146)1 1 SCREW - COVER Not available separately.1 2 COVER - DIAPHRAGM Not available separately.1 3 DIAPHRAGM - METERING Not available separately.1 4 GASKET - DIAPHRAGM Not available separately.1 5 SCREW - CIRCUIT PLATE Not available separately.1 6 PLATE - CIRCUIT Not available separately.1 7 DIAPHRAGM - CIRCUIT PLATE Not available
8 GASKET - CIRCUIT PLATE Not available separately.1 9 LEVER - METERING Not available separately.1 10 PIN - LEVER Not available separately.1 11 SCREW - LEVER PIN Not available separately.1 12 SPRING - LEVER Not available separately.1 13 VALVE - INLET & NEEDLE Not available separately.1 14 SPRING - HIGH SPEED NEEDLE Not available
1
separately.
1
separately.
15 NEEDLE - HIGH SPEED Not available separately.1 16 SPRING - IDLE NEEDLE Not available separately.1 17 NEEDLE - IDLE Not available separately.1 18 SPRING - THROTTLE RETURN Not available
19 SHAFT - THROTTLE Not available separately.1 20 CLIP Not available separately.1 21 SWIVEL Not available separately.1 22 CLIP - THROTTLE SHAFT Not available separately.1 23 VALVE - THROTTLE Not available separately.1 24 SCREW - THROTTLE VALVE Not available
25 SCREEN - INLET Not available separately.1 26 DIAPHRAGM - FUEL PUMP Not available
27 GASKET - FUEL PUMP Not available separately.1 28 COVER - FUEL PUMP Not available separately.1 29 SCREW - PUMP COVER Not available separately.1 30 SPRING - IDLE SCREW Not available separately.1 31 SCREW - IDLE ADJUSTING Not available
217111 Major Repair Kit
217110 Minor Repair Kit
1
separately.
1
separately.
1
separately.
1
separately.
K&T Saw Shop 606-678-9623 or 606-561-4983
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Carburetor Assembly (ZAMA C1S-M8)
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 9
11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 9 of 19
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Carburetor Assembly (ZAMA C1S-M8)
Ref # Part Number DescriptionQty
215494-01 CARBURETOR ASY. (ZAMA C1S-M8) 1 SCREW - COVER Not available separately.2 2 CAP - MAIN Not available separately.1 3 DIAPHRAGM - MAIN Not available separately.1 4 GASKET - MAIN Not available separately.1 5 DISK Not available separately.1 6 ARM - NEEDLE VALVE Not available separately.1 7 PIN - ARM Not available separately.1 8 SCREW - PIN Not available separately.1 9 SPRING - ARM Not available separately.1 10 VALVE - NEEDLE Not available separately.1 11 PLUG - WELCH Not available separately.1 12 SPRING - NEEDLE Not available separately.2 13 NEEDLE - HIGH SPEED Not available separately.1 14 NEEDLE - IDLE Not available separately.1 15 SPRING - THROTTLE RETURN Not available
1
separately.
16 SHAFT ASSEMBLY - THROTTLE Not available
17 "E" RING Not available separately.1 18 POST Not available separately.1 19 "E" RING Not available separately.1 20 VALVE - THROTTLE Not available separately.1 21 SCREW - THROTTLE VALVE Not available
22 STRAINER Not available separately.1 23 DIAPHRAGM - FUEL PUMP Not available
24 GASKET - PUMP Not available separately.1 25 COVER - FUEL PUMP Not available separately.1 26 SCREW - PUMP COVER Not available separately.1 27 SCREW - IDLE ADJUSTING Not available
218071 Major Repair Kit
218073 Minor Repair Kit
1
separately.
1
separately.
1
separately.
1
separately.
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 10 of 19
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Drive Shaft/Shield/Cutter Assemblies
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 11
11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 11 of 19
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Drive Shaft/Shield/Cutter Assemblies
Ref # Part Number DescriptionQty 1 217403 Nut - Throttle Cable (18-26 inch pounds torque)2 2 216596 Washer - Throttle Cable2 3 217360 Cable - Throttle1
215306 Harness - Throttle Cable/Wire Assembly1 4 218285 Shaft - Flexible Drive 44"1
215324 Shaft - Flexible Drive 48"1
218326 Shaft - Flexible Drive 54"1 5 219561 Housing Asy - Outer 44"1
217361 Housing Asy - Outer 48"1
217362 Housing Asy - Outer 54"1 6 218282 Sleeve (For 44" Shaft)1
217366 Sleeve (For 48" Shaft)1
217367 Sleeve (For 54" Shaft)1 7 216603 Decal - Position1 8 218376 Grip - Solid Rubber1
215322 Grip - Waffle Design1 9 110706 Screw - Switch 9-18 x .501 10 215320 Contact - Switch (Stop)1 11 215319 Base - Switch (Stop)1 12 68846 Suction - Switch (Stop)1 13 215323 Guide - Throttle Cable1 14 216027 Screw - Trigger Housing1 15 217159 Nut - Trigger Housing1 16 215318 Trigger - Throttle1 17 217337 Trigger Hsg W/O Switch Hole1
215317 Trigger Hsg With Switch Hole1 18 218001 Ring Asy - Harness1 19 Bolt - Ring Not available separately.1 20 218295 Decal - Warning (For String Trimmer Only)1
219030 Decal - Warning (For String Trimmer/Brush Cutter
1
Only)
21 217937 Screw - 10-24 x 11 22 218315 Nut1 23 215874 Screw - M4 x 9.5 Torx1 24 217672 Washer - M4 Flat1 25 218283 Spindle Asy (For Use With String Trimmer Only)1
218241 Spindle Asy (For Use With String Trimmer/Brush
26 120041 Screw - Delta Handle (18-26 inch pounds torque)2 27 217159 Nut - Delta Handle M52 28 217442 Clamp - Delta Handle1 29 217444 Handle - Delta1 30 217935 Screw - "J" Handle (26-35 inch pounds torque)2 31 218315 Nut - "J" Handle2 32 215337 Clamp - "J" Handle2 33 217856 "J" Handle/Grip Asy1 34 94212 Grip1 35 218391 Clamp Asy - "J" Handle/Barrier Pole1 36 Screw - M5 x .8 Not available separately. (26-35 inch
37 Clamp - Top Not available separately.1 38 Clamp - Centerpiece Not available separately.1
1
Cutter Only)
4
pounds torque)
K&T Saw Shop 606-678-9623 or 606-561-4983
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11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 12 of 19
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Drive Shaft/Shield/Cutter Assemblies
Ref # Part Number DescriptionQty 39 Screw - M6 x 1 Not available separately. (44-52 inch
40 Clamp - Bottom Not available separately.1 41 218327 "J" Handle/Barrier/Grip Asy1 42 94212 Grip1 43 217869 Shield - Grass1 44 216595 Screw - Shield1 45 215871 Nut - Shield (18-26 inch pounds torque)1 46 217936 Screw - Knife 10-25 x .752 47 110582 Washer - Flat2 48 218315 Nut - Hex2 49 103174 Washer - Lock2 50 218516 Knife1
216587 Knife1 51 218214 Collar (For Use With String Head Only)1 52 217353 Head Asy - String - .0801
216821 Head Asy - String - .0951 53 218829 Screw - Locking1 54 217626-01 Hub Assembly1 55 217625 Ring - Retaining1 56 217624 Eyelet1 57 217622 Spring - Compression1 58 217619 Pad - Foam2 59 217350 Spool With 40Ft Of .080 Line1
216820 Spool With 30Ft Of .095 Line 60 217696 Line - 40Ft (.080)1
216898 Line - 40Ft (.095)1 61 217618 Ring - Retaining1 62 217616 Washer2 63 217617 Ring - Retaining1 64 217615 Plate - Rear1 65 217614 Drive - Adaptor1 66 219783 String Head With 15 Ft. Of .080 Line1
219784 String Head With 12 Ft. Of .095 Line1 67 219765 Cover1 68 219764 Button - Bump Feed1 69 219785 Spool With 15 Ft. Of .080 Line1
219786 Spool with 12 Ft. Of .095 Line1 70 219787 Line - 15Ft (.080)1
219788 Line - 12Ft (.095)1 71 219761 Spring1 72 219760 Nut1 73 219759 Eyelet2 74 219758 Housing1 75 219757 Drive - Adaptor1 76 218200 Kit - Blade Guard1 77 218159 Pin - Cotter1 78 218330 Nut - Locking 79 218075 Flange1 80 218094 Collar (For Use With Blade Only) 81 217935 Screw - 10-24 x .50 Torx (18-26 inch pounds torque)1 82 103174 Washer - Lock3 83 110582 Washer - Flat3 84 218315 Nut2 85 217936 Screw - 10" 24 x .75 Torx (18-26 inch pounds torque)2
K&T Saw Shop 606-678-9623 or 606-561-4983
2
pounds torque)
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Drive Shaft/Shield/Cutter Assemblies
Ref # Part Number DescriptionQty 86 218165 Clamp - Guard2 87 218329 Guard - Blade1 88 216514 Blade - Metal 80 Tooth1 89 218158 Harness1
K&T Saw Shop 606-678-9623 or 606-561-4983
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Engine Assembly
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 15
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Engine Assembly
Ref # Part Number DescriptionQty 1 217669 Screw-Air Filter Cover (6-9 inch pound torque)2 2 215988 Cover-Air filter1 3 217376 Filter-Air1 4 216903 Screw-Carburetor M5 x 55 (18-25 inch pounds
5 215991 Shutter-Choke1 6 215993 Spacer-Shutter1 7 216591 Washer-Flat M51 8 216108 Airbox/Grommet Asy1 9 219078 Screw-Choke Cover (18-23 inch pounds torque)2 10 219098 Cover Assembly-Choke1 11 219145 Filter-Air (foam)1 12 219144 Box-Air1 13 216226 Gasket-Air Box/Carburetor1 14 Carburetor See "Carburetor Assembly (Zama
15 218933 Gasket-Carb./Insulator1 16 219070 Insulator-Carb./C'Case1 17 216575 Gasket-Insulator/C'Case1 18 216025 Screw-Muffler Shield M4 x 8 (13-15 inch pounds
2
torque)
1
C1S-M8) and (WA-146)" illustrations and parts lists.
2
torque)
19 216022 Screw-Muffler Shield (13-15 inch pounds torque)1 20 Shield-Muffler (Flocked) Not available separately.1 21 216025 Screw-Spark Arrester Cover (12-16 inch pounds
22 217318 Cover-Spark Arrester Screen1 23 215516 Screen-Spark Arrester1 24 217275 Nut-Flange M5 (41-51 inch pounds torque)2 25 215506 Muffler Assembly1 26 219963 Kit Muffler/Shield Asy1 27 219508 Screw-Muffler Shield (13-15 inch pounds torque)2 28 217669 Screw-Shield/Starter (12-16 inch pounds torque)1 29 219079 Spacer-Muffler3 30 218962 Shield-Muffler (Plastic)1 31 219194 Screw-Spark Arrester Cover (12-16 inch pounds
32 219150 Cover-Spark Arrester Screen1 33 219149 Screen-Spark Arrester1 34 219152 Muffler Assembly1 35 217275 Nut-Muffler M5 (41-50 inch pounds torque)2 36 215515 Gasket-Muffler1 37 215517 Stud-Muffler/Cylinder2 38 216022 Screw-Starter (13-15 inch pounds torque)2 39 217388 Starter Assembly1
219590 Starter Assembly1 40 217389 Housing/Guide Asy1 41 215874 Screw-Drum M4 x 9.50 (18-21 inch pounds torque)1 42 216590 Washer-M4 Flat1 43 216092 Drum/Rope Asy.1 44 216093 Rope-Starter1 45 216792 Handle-Starter1 46 218941 Washer-Nylon1 47 217482 Spring-Starter1
2
torque)
2
torque)
K&T Saw Shop 606-678-9623 or 606-561-4983
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Engine Assembly
Ref # Part Number DescriptionQty 48 217382 Cushion-Starter/Fuel Tank1 49 217387 Fuel Tank/Hose Asy.1 50 217264 Hose-Fuel1 51 216985 Pickup-Fuel1 52 215495 Grommet1 53 216346 Cap-Fuel1 54 217390 Cushion-C'Case/Fuel Tank1 55 217383 Decal-40.11 56 216583 Nut-Starter Ratchet (149-176 inch pounds torque)1 57 215525 Ratchet Asy. (Hand Tighten Only)1 58 213177 Screw-Fan Hsg. M4 x 18.501 59 219279 Switch/Plate Asy.4 60 104810 Nut-Switch1 61 217381 Plate-Switch1 62 217648 Switch-Toggle1 63 217158 Screw-Fan Hsg./Drive Shaft1 64 216591 Washer-Flat 152 65 217159 Nut-Hex M5 (35-43 inch pounds torque)1 66 218057 Housing Asy-Fan1 67 217533 Housing-Fan1 68 215534 Plate-Thrust1 69 218065 Drum Asy-Clutch1 70 213186 Ring-Retaining1 71 213187 Bearing-Ball1 72 218063 Drum-Clutch1 73 216060 Clutch Assembly1 74 215536 Rotor-Clutch1 75 215537 Spring-Clutch2 76 Shoe-Clutch Not available separately.2 77 215539 Plate-Side1 78 219508 Screw-Fan Housing4 79 215874 Screw-Drive Shaft Locating (9.8-12.5 In. Lb. Torque)1 80 217672 Washer1 81 219558 Nut-Square1 82 218648 Switch1 83 219595 Housing-Fan (W/Switch Hole)1
219596 Housing-Fan (W/O Switch Hole)1 84 219024 Spacer-Fan Housing4 85 219025 Clamp-Fan Hsg./Drive Shaft (25-30 In. Lb. Torque)1 86 217477 Coupling1 87 218649 Wire Asy-Ground1 88 213177 Screw-Ignition (12-16 inch pounds torque)2 89 217439 Ignition-Wabash1 90 62345 Spark Plug (105-130 inch pounds torque)1 91 213178 Screw-Cylinder Cover (15-25 inch pounds torque)1 92 215540 Cover-Cylinder1 93 217320 Screw-Cylinder M6 x 13 (70-80 inch pounds torque)2 94 217296 Cylinder1 95 215542 Gasket-Cylinder/C'Case1 96 213179 Screw-C'Case Halves (35-40 inch pounds torque)4 97 215541 Grommet1 98 217373 Crankcase Asy.1
218185 Crankcase Asy.1 99 213191 Pin4 100 215545 Gasket-Crankcase1
K&T Saw Shop 606-678-9623 or 606-561-4983
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Engine Assembly
Ref # Part Number DescriptionQty 101 217475 Ring-Piston1 102 216343 Ring-Snap2
111026 Ring-Snap2 103 215551 Pin-Wrist1
218275 Pin-Wrist1 104 217295 Piston1
218273 Piston1 105 213196 Washer2 106 213195 Bearing-Piston Pin1
110984 Bearing-Piston Pin1 107 102164 Key-Flywheel1 108 216143 Bearing-C'Shaft (Ball)2
213282 Bearing-C'Shaft (Roller)2 109 216444 Crankshaft/Con Rod Asy.1
218106 Crankshaft/Con Rod Asy.1 110 216500 Seal-Crankshaft2
83859 Seal-Crankshaft2 111 217378 Flywheel Asy.1
K&T Saw Shop 606-678-9623 or 606-561-4983
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Lubricants
K&T Saw Shop 606-678-9623 or 606-561-4983
Page 19
11-400016-04 60A 11/86 to 01/88 IPL 218825-01 Page 19 of 19
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Lubricants
Ref # Part Number DescriptionQty
93770 Lubricant, Case 6-Ounce Cans
85707 Lubricant, Case 16-Ounce Cans
85709 Lubricant, Case 1 Quart Bottles
K&T Saw Shop 606-678-9623 or 606-561-4983
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