McCall MCCPT-48 Service Manual

MCCPT Series
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier of
damage! Inspect all components immediately. See page 2.
Self-Contained Refrigerated Pizza Prep Tables
IMPORTANT INFORMATION
READ BEFORE USE
PLEASE SAVE THESE INSTRUCTIONS!
July 2010
MCCPT Series Service and Installation Manual
Contents
Receiving & Inspecting Equipment ...................................................... 2
Specifications ........................................................................................ 3
Installation ............................................................................................ 4
Operation .............................................................................................. 5
Refrigerant Charges .............................................................................. 5
Pressure Control Settings ..................................................................... 5
Maintenance .......................................................................................6-7
Wiring Diagram ..................................................................................... 8
Refrigeration System ............................................................................ 8
Replacement Parts ...........................................................................9-11
Standard Labor Guidelines..................................................................12
Standard Warranties ......................................................................13-14
Notes ................................................................................................... 15
Serial Number Information
The serial number on MCCPT Series units is located on the electrical specifications tag affixed inside the compressor section next to the pressure control.
Always have the serial number of your unit available when calling for parts or service.
Warranty may be deemed invalid if other than authorized OEM (original equipment manufacture) replacement parts are used in McCall equipment.
©2010 McCall. All rights reserved. Reproduction without written permission is prohibited.
Receiving And Inspecting The Equipment
Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.
4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.
5. Check the lower portion of the unit to be sure legs or
6. Also open the compressor compartment housing and
7. Freight carriers can supply the necessary damage forms
8. Retain all crating material until an inspection has been
Uncrating the Equipment
First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate and lift the unit off the skid. If the unit is on casters it can be "rolled" off the skid.
casters are not bent.
visually inspect the refrigeration package. Be sure lines are secure and base is still intact.
upon request.
made or waived.
2
For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com
Specifications
MCCPT Series Service and Installation Manual
Model # Of
Doors
MCCPT Pizza tables with Doors
MCCPT-48, MCCPT-48C
MCCPT-72, MCCPT-72C
MCCPT-99, MCCPT-99C
Model Rail 1/3 Pan
MCCPT-D Pizza tables with Drawers
MCCPT-48D, MCCPT-48DC
MCCPT-72D, MCCPT-72DC
MCCPT-99D, MCCPT-99DC
Volts/Hertz/Phase for all is 115/60/1.
(1) 27” 1 3.36 8.39 6 470/441 2001/952 1/4 10.0 5-15P 520/236
(2) 27” 2 7.72 16.77 9 776/794 2967/1587 1/2 14.0 5-20P 635/288
(3) 27” 3 11.58 25.87 12 1144/1147 3537/1945 1/2 14.0 5-20P 805/365
# Of
Shelves
Area Ft
Capacity
6 4 470/441 2001/952 1/4 10.0 5-15P 520/236
9 8 776/794 2967/1587 1/2 14.0 5-20P 635/288
12 12 1144/1147 3537/1945 1/2 14.0 5-20P 805/365
Shelf
2
Storage
Capacity
Ft
# Of 12x20 Pans
in Drawers
Rail 1/3
3
Capacity
Pan
BTU Load
Base/Rail
BTU Load
Base/Rail
BTU Sys Capacity
Base/Rail
BTU Sys Cap
Base/Rail
H.P. Amps NEMA
Plug
H.P. Amps NEMA
Plug
Ship
Weight
LBS/KG
Ship Weight
LBS/KG
For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com
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MCCPT Series Service and Installation Manual
CAUTION
Installation
Location
These units are intended for indoor use only. Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. A fully loaded 72” long model may weigh as much as 1200 pounds. Reinforce the floor as necessary to provide for maximum loading.
For the most efficient refrigeration, be sure to provide good air circulation inside and out.
Inside cabinet: Do not pack refrigerator so full that air cannot circulate.
Outside cabinet: Be sure that the unit has access to ample air. Avoid hot corners and locations near stoves and ovens.
It is recommended that the unit be installed no closer than 1” from any wall.
Leveling
A level cabinet looks better and will perform better because the drain pan will drain properly, the doors will line up with the frames properly, and the cabinet will not be subject to undue strain.
Some models have casters for your convenience, for ease of cleaning underneath and for mobility. It is important that the unit be installed in a stable condition with the front casters locked before operating.
Plumbing
Self-contained models are standard with a condensate evaporator. If, for some reason, a unit does not have a condensate evaporator, or the evaporator fails, the unit’s drain must have an outlet to an appropriate
drainage area or container.
Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s responsibility to provide a container or outlet for drainage.
Electrical connection
Refer to the amperage data on page 3, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord, or permanent connection to the unit.
The power switch must be turned to OFF and the unit disconnected from the power source whenever performing service or maintenance functions.
Never operate the unit without the louvered panel in place!
4
For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com
Operation
MCCPT Series Service and Installation Manual
Product should be loaded into the unit with care. Failure to heed these recommendations could result in damage to the interior of the cabinet or the blower coil.
This unit is equipped with two ON/OFF switches located behind the louvered machine compartment panel. The unit’s compressor and all evaporator fans will begin operating when the main power switch is turned to the ON position. Temperature ranges for the base are 36°F to 40°F.
The switch labeled rail is for the raised rail. The rail switch is accesible through a 1.5” diameter hole in the louvered panel. Turning this switch to the ON position will activate the refrigeration for the rail. Temperature ranges for the raised rail are 33°F to 41°F.
Product located in the rail must be removed at the end of day. This allows you to turn the rail off at night to save energy and the rail will have time to defrost as needed.
Refrigerant Charges
MCCPT-48. . . . . . . . . . . . . . . . . . . . . . . .16 oz.
MCCPT-72. . . . . . . . . . . . . . . . . . . . . . . .32 oz.
MCCPT-99. . . . . . . . . . . . . . . . . . . . . . . .48 oz.
A minimum of one hour of off time per day with the pans removed from the rail is required to properly defrost the rail.
The power must be turned to OFF and the unit disconnected from the power source whenever performing service or maintenance functions. Never operate the unit without the louvered panel in place!
All R404A models have a high pressure limiting device. Under severe overloading conditions, or in the event of a condenser fan failure or a plugged or blocked condenser, this device may shut down the refrigeration system. This device will automatically reset, but determining the cause of the high pressure condition should be investigated by a qualified refrigeration technician.
Pressure Control Settings
The factory recommended low-pressure control settings are: 55# cut-in and 30# cut-out to maintain proper
temperature for product in the rail. The interior temperature is controlled by the thermostat mounted on the evaporator coil housing.
Pressure Control
The temperature is controlled by an adjustable pressure control located in the machine compartment. An adjustable control has the word COLDER near the knob, with an arrow to indicate the adjustment direction. These controls are field adjustable and do not require a service agent.
In attempting to adjust the pressure control, you can do damage to your unit by accidentally adjusting the differential. Please make small incremental adjustments if a temperature adjustment is necessary, please contact the service department at McCall (888) 732-2446 or your local service agent. McCall is not responsible for charges incurred while having the pressure control adjusted.
For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com
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