McCall MCCFES-60 Service Manual

Equipment Stands

Service, Installation and Care Manual

Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 2.

Warning

To assure proper operation a 2" airspace must be maintained between the bottom of any cooking equipment and the top of this unit. Cooking equipment must have a barrier (i.e. bottom, drip pan) between its heat source and the top of the equipment stand. Failure to comply with this could severely damage the equipment stand and void all warranties.

IMPORTANT INFORMATION

READ BEFORE USE

PLEASE SAVE THESE INSTRUCTIONS!

July 2010

McCall Equipment Stands Service and Installation Manual

Contents Serial Number Location

Receiving And Inspecting ..........................................................2

Specifications .............................................................................3

Installation ............................................................................. 3-4

Operation ...................................................................................5

Pressure Control Settings ..........................................................6

Maximum Cooking Equipment Weight Capacity ........................6

Maintenance ........................................................................... 7-8

Wiring Diagrams ........................................................................9

Replacement Parts ...................................................................10

Condensing Unit Assemblies ............................................. 11-12

Evaporator Coil Assemblies .....................................................13

Drawer Assemblies ..................................................................14

Replacement Part Prints ..........................................................14

Standard Labor Guidelines .......................................................15

Warranties.......................................................................... 16-18

Notes .......................................................................................19

The serial number is located in the compressor housing. The serial number tag shows the refrigerant used and the amount

of charge and amperage. Always have the serial number of your unit available when calling

for parts and service.

Receiving And Inspecting The Equipment

Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.

1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.

2. If damaged, open and inspect the contents with the carrier.

3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.

4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.

5. Check the lower portion of the unit to be sure legs or casters are not bent.

6. Also open the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.

7. Freight carriers can supply the necessary damage forms upon request.

8. Retain all crating material until an inspection has been made or waived.

Uncrating the Equipment

First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate as well and lift the unit off the skid. If the unit is on casters it can be "rolled" off the skid.

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

McCall Equipment Stands Service and Installation Manual

WARNING

Specifications

Low-Profile Freezer Base Equipment Stands

Model 12x20 Pan

Capacity

MCCFES-60 4 (2) 32" 115/60/1 11.0 1/2 5-15P 418lbs/190kg 925 1776 160/12º/-16º

MCCFES-94 8 (4) 32" 115/60/1 16.0 3/4 5-20P 505lbs/229kg 1558 2713 160/19º/-22º

# Of Drawers Voltage/Hertz/

Phase

Amps H.P. Nema

Plug

Shipping Weight BTU

Load

BTU

System

Evap BTU/

TD/Temp

Low-Profile Refrigerator Base Equipment Stands

Model 12x20 Pan

Capacity

MCCRES-52 4 (2) 32" 115/60/1 8.0 1/5 5-15P 398lbs/181kg 461 1727 120/14º/23º

MCCRES-80 8 (4) 32" 115/60/1 10.0 1/4 5-15P 578lbs/262kg 726 2341 144/15º/22º

MCCRES-110 12 (6) 32" 115/60/1 10.0 1/4 5-15P 766lbs/347kg 1143 2341 144/15º/22º

# Of Drawers Voltage/Hertz/

Phase

Amps H.P. Nema

Plug

Shipping Weight BTU

Load

BTU

System

Evap BTU/

TD/Temp

Installation

Location

This unit is intended for indoor use only. Be sure the location chosen has a floor strong enough to support the total weight of the cabinet, cooking equipment and contents. Reinforce the floor as necessary to provide for maximum loading, for complete weight chart, please refer to page 6.

Good refrigeration is based on good air circulation inside and out.

Inside cabinet: Do not pack refrigerator so full that air cannot circulate.

Outside cabinet: Be sure that the unit has access to ample air to and from the unit. If air flow is available to the rear of the unit that will help dissipate exhaust air. In the event the unit is attached to the wall mount brackets, it is important that air flow is available to the compressor compartment. Allow air flow to the bottom of the unit as well, avoid hot corners when possible. Allowing for the proper air flow and ventilation to the compressor compartment will extend the life of the compressor as well as ensure proper operation.

Cooking Equipment: WARNING! To assure proper operation

a 2" airspace must be maintained between the bottom of any cooking equipment and the top of this unit. Cooking equipment must have a barrier (i.e. bottom, drip pan) between its heat source and the top of the equipment stand. Failure to comply with this could severely damage the equipment stand and void all warranties.

Leveling

A level cabinet looks better and will perform better because the drain pan will drain properly, the doors will line up with the frames properly, and the cabinet will not be subject to undue strain.

A unit on legs will have an adjustable bullet foot on each leg, adjust each for a level unit. A unit on casters will not be adjustable. Be sure the unit is on a level floor, make necessary changes to the floor for proper level.

Lock all front casters to ensure the stability of the unit.

Wall bracket installation

A wall bracket kit is supplied to secure the equipment stand to an interior wall.

The wall bracket must be installed properly and the

equipment stand firmly secured to it before using this unit! Failure to observe this warning may result in damage to the equipment and/or injury to the operator! Never use the drawers as steps!

Do not overload the drawers or drop or throw product into the drawer pans.

To install the wall bracket, follow these instructions:

Place the threaded rod through the front and

1. rear brackets in the compressor section (see diagram #1). Thread the rod into the wall bracket, making sure the longer bracket tabs are above the height of the unit.

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McCall Equipment Stands Service and Installation Manual

CAUTION

Installation, continued

Diagram #1.

Installation

of wall

bracket kit

Tighten the rod until the bracket is held snug

2. against the back of the unit.

Move the unit against the wall at the desired

3. location.

Secure the wall mount bracket to the wall using

4. the top two holes provided in the bracket tabs exposed above the unit. The wall material must be capable of supporting a minimum load of 300 pounds (136 kilograms) in the vertical direction. All screws must be 1/4" diameter and be capable of transferring the load from the bracket to the wall.

Remove the threaded rod from the wall mount

5. bracket and move the unit away from the wall, leaving the bracket attached to the wall.

Secure the bracket to the wall using the remaining

6. four holes.

Move the unit back into place and thread the rod

7. back into the wall mount bracket.

The unit should now be secured to the wall.

8. Test the mounting by pulling on the unit and checking that all screws are tightened and the unit is firmly in place. If the unit is secured, you may now place other equipment on top of the stand and use the unit as required.

Never place any equipment on top of this unit without first installing the wall bracket as shown above and ensuring that the equipment is securely anchored and stable.

To remove the unit in order to clean behind

9. it, first remove any equipment placed on top of the stand. Then rotate the knob on the threaded rod counter-clockwise to loosen and remove the rod from the bracket.

Before removing any cooking equipment (including cooking oils) from the equipment stand, allow time for the equipment to cool thoroughly. Use extreme care in moving cooking equipment.

The threaded rod must be reinstalled and tightened before returning the unit to service!

Some models are supplied on optional casters. These units must also have the wall bracket installed during use. Equipment stands have a standard retainer bracket installed on top.

Be sure all cooking equipment resting on the equipment stand is properly anchored. Consult the manufacturer’s instructions for the cooking equipment to determine the proper mounting technique. It is the owner’s responsibility to securely anchor cooking equipment to the equipment stand.

Plumbing

Equipment stands come standard with a condensate evaporator. If the condensate evaporator fails, the unit’s drain must have an outlet to an appropriate drainage area or container.

Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s responsibility to provide a container or outlet for drainage.

Electrical connection

Refer to the amperage data on page 3, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord, or permanent connection to the unit.

The on/off switch must be turned to OFF and the unit disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area. Under no circumstances is a self-contained unit be operated without the louvered panel in place.

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

Operation: Refrigerated Base Equipment Stands

Drawer base equipment stands are designed and pre-set at the factory to maintain a temperature of 36°F to 40°F (2°C to 4°C). A solar-powered digital thermometer is located on the front of the unit to allow monitoring of the drawer housing temperature.

The drawer housing temperature is controlled by a pressure control located in the machine compartment. Continuous opening and closing of the drawers will hamper the unit’s ability to maintain optimum refrigeration temperature. Excess weight on top of the unit will adversely affect the operation of the drawers.

The cooling coil is coated in epoxy to provide long-lasting service. However, storing all acidic items, such as peppers and tomatoes with lids that are sealable and immediately wiping up

all spills of either acid or base items will greatly extend the life of your unit.

Operation: Freezer Base Equipment Stands

McCall Equipment Stands Service and Installation Manual

Never stand on the unit or its drawers! They are not designed to hold the weight of an adult, and may collapse or unit may tip if misused in this manner.

These units use HFC-404A refrigerant and have a lock-out high pressure limiting device. Under severe overloading conditions, in the event of a condenser fan failure or a plugged or blocked condenser, this device may shut down the refrigeration system.

Freezer base equipment stands are designed and pre-set at the factory to maintain a temperature of 0°F to -5°F (-18°C to -21°C) interior cabinet temperature at 100°F (38°C) ambient room temperature. Self-contained units have a digital thermometer installed in the removable louver. The digital thermometer for remote units is located in the removable access panel.

Freezers use a Paragon time clock dial for automatic defrosting of the evaporator coil. The time clock dial is accessible by removing the larger plate of the electrical box located behind the removable louver.

o Set Time of Day:

Turn the knob of the Paragon time clock dial in the center of the inner (2 hour) dial and rotate it in a counter-clockwise direction. This will rotate the outer dial. Continue turning until the correct time of day on the outer dial lines up with the time pointer.

CAUTION: There is a risk of electrical shock when removing of top panel or timer cover. Live electrical parts may be exposed. Disconnect power supply before servicing.

Operation of Paragon Timer:

The Paragon timer is preset at the factory to provide four defrosts per day at 6:00 am, 12:00 pm, 6:00 pm and 12:00 midnight. To defrost on the factory preset schedule the time must be set. If it is necessary to change the number of defrosts due to unusual operating conditions it can be accomplished by placing the pins in the outer dial at the appropriate time of day that defrost initiation is desired.

When the defrost control goes into defrost, power to the condensing unit and evaporator fans is interrupted, and the defrost heater is energized. The defrost heater warms the evaporator coil thereby melting all frost accumulated during the previous refrigeration cycle. Once all frost is eliminated, the temperature of the coil continues to rise until it reaches 70°F

(27°C). When this temperature is sensed by the defrost limit control, the defrost control switches to refrigeration mode.

If for any reason the timer remains in defrost for a period of time greater than 40 minutes, a back-up defrost termination is also provided.

This back-up is an integral part of the time clock and is set at the factory at 40 minutes.

It can be changed in the field as follows: push down and rotate pointer on inside (2 hour) dial until it is opposite desired time period (in minutes).

Caution: Even under the most severe operating conditions, it should not be necessary to set the back-up time greater than 60 minutes. Consult the factory if complete de-icing of the coil is not accomplished within this time period.

Part # 2194151

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McCall Equipment Stands Service and Installation Manual

Pressure Control Part #2193927

Factory recommended low-pressure control settings are:

HFC-404A refrigerators: 85# cut-in and 65# cut-out to maintain approximate interior temperature of 38°F. Differential setting of 20#. HFC-404A freezers: 32# cut-in and 8# cut-out to maintain approximate interior temperature of 0°F to 5°F. Differential setting of 24#.

Pressure control settings are measured in pounds, not fahrenheit.

Minor adjustments can be made to the pressure control setting by turning the knob in a clockwise direction for a colder temperature or counter clockwise for a warmer temperature. In attempting to adjust the pressure control, you can do damage to your unit by accidentally adjusting the differential. If you are uncertain of this procedure, we strongly recommend that adjustments be made by a qualified service agent. McCall is not responsible for charges incurred while having the pressure control adjusted.

Maximum Cooking Equipment Weight Capacity

Model Total Weight Unit Weight Total Drawer Capacity

MCCRES-52C 1000lbs/ 454kg 398lbs/ 181kg 150lbs/ 68kg 452lbs/ 205kg

MCCRES-80C 1500lbs/ 680kg 578lbs/ 262kg 300lbs/ 136kg 622lbs/ 282kg

MCCRES-110C 1800lbs/ 816kg 766lbs/ 347kg 450lbs/ 204kg 584lbs/ 265kg

MCCFES-60C 1500lbs/ 680kg 418lbs/ 190kg 150lbs/ 68kg 932lbs/ 423kg MCCFES-94C 1500lbs/ 680kg 500lbs/ 227kg 300lbs/ 136kg 700lbs/ 318kg

Max Cooking Equipment

Weight

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Maintenance

Door Gasket Maintenance

Door gaskets require regular cleaning to prevent mold and mildew build up and also to retain the elasticity of the gasket. Gasket cleaning can be done with the use of warm soapy water. Avoid full strength cleaning products on gaskets as this can cause them to become brittle and crack. Never use sharp tools or knives to scrape or clean the gasket. Gaskets can be easily replaced and do not require the use of tools or an authorized service person. The gaskets are “Dart” style and can be pulled out of the groove in the door and new gaskets can be “pressed” back into place.

Drain Maintenance - Base

Each unit has a drain located inside the unit that removes the condensation from the evaporator coil and routes it to an external condensate evaporator pan. Each drain can become loose or disconnected during normal use. If you notice water accumulation on the inside of the unit be sure the drain tube is connected to the evaporator drain pan. If water is collecting underneath the unit make sure the end of the drain tube is in the condensate evaporator in the machine compartment. The leveling of the unit is important as the units are designed to drain properly when level. Be sure all drain lines are free of obstructions.

Drawer Maintenance Drawer Assembly Cleaning

The drawer assembly is designed to be cleaned easily. Both drawer and tracks are removable without tools. The drawer tracks are dishwasher safe or can be cleaned in a sink with detergents and a soft bristle brush. Drawers and tracks should be cleaned on a weekly basis.

Remove Drawers

Pull the drawer box out until it stops. Lift up on the drawer front and pull the drawer box completely out. Using a soft bristle brush, clean the track on the bottom of the drawer box. When ﬁnished, it should be wiped clean of all food and debris.

Tracks

The drawer box assembly must be removed. Pull the drawer tracks out until they hit a stop. Locate blue safety clips towards the back of each drawer track. Blue safety clips have a tab on the top. Push the tab back until it clicks. Lift up and pull the

drawer tracks all the way out of the drawer cage. The drawer tracks are dishwasher safe or can

tab on top of

blue safety clip

and tracks should be cleaned on a weekly basis. Using a soft bristle brush, wash the track making sure each roller is thoroughly cleaned. The drawer cage should be cleaned with a soft bristle brush, removing any food and debris gathered

be cleaned in a sink with detergents and a soft bristle brush. Drawers

McCall Equipment Stands Service and Installation Manual

on the bottom ledge. Once it’s cleaned thoroughly with a soft bristle brush, wipe remaining debris clean with a soft towel.

Reassembly

Push the drawer tracks into the drawer cage. The blue safety clip must remain pushed towards the back. Lift up and slide the drawer track all the way into the drawer cage. The blue safety clip will lock in place automatically. Once all tracks are replaced, insert the drawer box. Rest the drawer box bottom track on the front track roller. Then push the drawer back in place SLOWLY. When the drawer box is about half way in you will hit a STOP. You must lift the front of the drawer up approximately ½” (1.3cm) to continue inward. Clean tracks as often as possible. The cleaner the tracks are the better they will operate.

Caster Maintenance

Wipe casters with a damp cloth monthly to prevent corrosion.

The power switch must be turned to OFF and the unit disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area.

Refrigerators and Freezers

The interior and exterior can be cleaned using soap and warm water. If this isn’t sufﬁcient, try ammonia and water or a nonabrasive liquid cleaner. When cleaning the exterior, always rub with the “grain” of the stainless steel to avoid marring the ﬁnish. Do not use an abrasive cleaner because it will scratch the stainless steel and can damage the breaker strips and gaskets.

Stainless Steel Care and Cleaning

To prevent discoloration or rust on stainless steel several important steps need to be taken. First, we need to understand the properties of stainless steel. Stainless steel contains 70- 80% iron, which will rust. It also contains 12-30% chromium, which forms an invisible passive ﬁlm over the steel’s surface, which acts as a shield against corrosion. As long as the protective layer is intact, the metal is still stainless. If the ﬁlm is broken or contaminated, outside elements can begin to breakdown the steel and begin to form discoloration or rust. Proper cleaning of stainless steel requires soft cloths or plastic scouring pads.

NEVER USE STEEL PADS, WIRE BRUSHES OR SCRAPERS!

Cleaning solutions need to be alkaline based or non-chloride cleaners. Any cleaner containing chlorides will damage the protective ﬁlm of the stainless steel. Chlorides are also commonly found in hard water, salts, and household and industrial cleaners. If cleaners containing chlorides are used be sure to rinse repeatedly and dry thoroughly. Routine cleaning of stainless steel can be done with soap and water. Extreme stains or grease should be cleaned with a non-abrasive cleaner and plastic scrub pad. Always rub with the grain of the steel.

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McCall Equipment Stands Service and Installation Manual

Maintenance, continued

There are stainless steel cleaners available which can restore and preserve the ﬁnish of the steels protective layer. Early signs of stainless steel breakdown are small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel.

Never use an acid based cleaning solution! Many food products have an acidic content, which can deteriorate the ﬁnish. Be sure to clean the stainless steel surfaces of ALL food products. Common items include, tomatoes, peppers and other vegetables.

Cleaning the Condenser Coil

In order to maintain proper refrigeration performance, the condenser ﬁns must be cleaned of dust, dirt and grease regularly. It is recommended that this be done at least every three months. If conditions are such that the condenser is totally blocked in three months, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.

Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times. Continuous operation with a dirty or clogged condenser coil can result in compressor failure. Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor and cost to replace the compressor.

Never use a high-pressure water wash for this cleaning procedure as water can damage the electrical components located near or at the condenser coil.

Preventing blower coil corrosion

To help prevent corrosion of the blower coil, store all acidic items, such as pickles and tomatoes, in sealable containers. Immediately wipe up all spills.

Units with pans should be operated with pans in place. Operating the unit without all pans in place will lower efﬁciency and may damage the unit.

Over shelves and other items mounted to the top of the counters should never be installed in the ﬁeld due to the potential damage to the refrigeration system.

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

Wiring Diagram: Refrigerators 115V/60HZ/1PH

GNL1

ON/OFF

SWITCH

PRESSURE

CONTROL

COOLING FANS

CONDENSING UNIT

TIMER

TIME CLOCK

PURPLE

ORANGE

RED

WHITE

FAN

DEFROST

HEATER

FAN

DELAY

DEFROST TERMINATION

BROWN

BLACK

WHITE

RED

DEFROST

LIMIT

COOLING

UNIT

CONDENSING

UNIT

BLACK

PRESSURE

CONTROL

BLACK

ORANGE

WHITE

BLACK

BLACK WHITE

DOOR HEATER

(ONE PER DOOR)

J-BOX

WHITE

BLACK

TO POWER SUPPLY

115V/60 Hz/1ø

BLACK

WHITE

SPDT

SWITCH

J-BOX

EVAPORATOR COIL ASSEMBLY

McCall Equipment Stands Service and Installation Manual

Wiring Diagram: Freezers 115V/60HZ/1PH

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McCall Equipment Stands Service and Installation Manual

Replacement Parts - Listed by Model

MCCFES

Part Number Description MCCFES-60 MCCFES-94

*000-BN5-0033 Assembly, 1/2 HP Cond, Low X

*000-BN5-0034 Assembly, 3/4 HP Cond, Low X

*000-AMR-0030 Assembly, Condensate Evap Pan X X

*000-AEW-007Y Assembly, Drawer Sys, FRZ X X

3234160 Caster, 5" X X

3234161 Caster, 5" with Brake X X

*000-249-0000 Coil Assembly, Freezer, R404A X X

2193942 Control, Pressure, Dual X

2193927 Control, Pressure, Low X

2183387 Cord, #51C Evap X X

2183347 Cord, Lead, #14-3, Nema 5-20P X

2183348 Cord, Lead, 16/3 W/Nema 5-15P X

*359-478-003Y Panel, LVR Lo-Proﬁle X

*359-478-003Z Panel, LVR Lo-Proﬁle X

2194099 Switch, SPST, 15 Amp X

2194241 Switch, SPST, 20 Amp, Brown X

3516133 Thermometer, Dial X X

3516135 Thermometer, Hanging, 4” X X

2194151 Timer, Paragon 8145-0 X X

MCCRES

Part Number Description MCCRES-52 MCCRES-80 MCCRES-110

*000-BN5-0030 Assembly, 1/4 HP Condensing Unit X X

*000-BN5-0031 Assembly, 1/5 Condensing Unit X

3234160 Caster, 5, Plate, Swivel X X X

3234161 Caster, 5, Plate, Swivel, Brake X X X

*000-248-0025 Coil Assembly, R404A, STD X X X

2193927 Control, Pressure, Low X X X

*000-AEW-007X Drawer system, 32”, lo-proﬁle X X X

*359-478-003W Louver Panel, 14” X X

*359-478-003X Louver Panel, 16” X

2194099 Switch, SPST, 15 Amp X X X

3516133 Thermometer, Dial X X X

3516135 Thermometer, Hanging X X X

* Assembly and part prints on pages 11-14.

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

McCall Equipment Stands Service and Installation Manual

Replacement Parts - Condensing Unit Asemblies

Key Part Number Description

- 000-BN5-0031 Assembly, 1/5 Condensing Unit

1 026-C58-0030 Shroud, 1/5 HP Condenser Coil 2 3516457 Blade, Fan, 7.25 DIA.,30 Deg 3 2160020 Guard, Fan, 7.25 4 2162717 Motor, Fan, 9W, 115V, CW 5 3526997 Compressor, 1/5HP, 115/60, R404A 6 2194787 Capacitor, Start, 280MFD 7 3516446 Compressor, Relay, Danfoss 8 3516322 Drier, Filter, (2)Inlet 9 039-231-0030 Pan, Condensate, SM 10 3516454 Coil, Condenser, 1/5, 1/4, 1/3HP

- 3516443 Compressor, Cover, Small Danfoss

Key Part Number Description

- 000-BN5-0030 Assembly, 1/4 HP Condensing Unit

1 026-C58-0030 Shroud, 1/5 HP Condenser Coil 2 3516457 Blade, Fan, 7.25 DIA., 30Deg 3 2160020 Guard, Fan, 7.25 4 2162717 Motor, Fan, 9W, 115V, CW 5 3526999 Compressor, NF5.5CLX, 115V, 60HZ 6 2194787 Capacitor, Start, 280MFD 7 3516444 Compressor, Relay, Overload, NF5.5CLX 8 3516322 Drier, Filter, (2)Inlet 9 039-231-0030 Pan, Condensate, SM 10 3516454 Coil, Condenser, 1/5, 1/4,1/3HP

- 3516443 Compressor, Cover, Small Danfoss

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McCall Equipment Stands Service and Installation Manual

Replacement Parts - Condensing Unit Asemblies, continued

Key Part Number Description

- 000-BN5-0033 Assembly, 1/2HP Cond, Low

1 026-C58-0031 Shroud, 1/2 HP Cond. 2 3516554 Blade, Fan, 9.00” 3 2160019 Guard, Fan, Wire 4 2162716 Motor, Fan, 16W, 115V, CW 5 3516324 Cutout, High Pressure 6 3527001 Compressor, SC12CLX.2,115/60HZ 7 3516322 Drier, Filter, (2)Inlet 8 2194789 Capacitor, Start, 240MFD 9 3516441 Relay, Comp, SC12CLX.2 10 3516455 Coil, Condenser, 1/2 HP

Key Part Number Description

- 000-BN5-0034 Assembly, 3/4 HP Cond, Low

1 026-C58-0032 Shroud, 3/4 hp cond coil 2 2160019 Guard, fan condenser 2 2162716 Motor, condenser fan 16W, 155V 2 3516433 Blade, fan 10” CW 3 3527002 Compressor, SC18CLS.2, 115V60hz 3 3516442 Capacitor, start, run assembly 4 3516322 Filter drier 5 3516456 Coil, condenser, 3/4hp

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

McCall Equipment Stands Service and Installation Manual

Replacement Parts - Evaporator Coil Assemblies

Key Part Number Description

- 000-249-0000 Coil Assembly, Freezer, R404A

1 030-262-0000 Side, evaporator 2 3516173 Guard, fan 3 030-260-0000 Top, evaporator 4 030-259-0000 Front, enclosure 5 3516172 Blade, fan 6 3516271 Valve, expansion, 1/2hp, R404a 7 2194046 Control, limit, fan delay/defrost 8 031-264-0000 Bracket, fan motor 9 2162691 Motor, fan, 115V 10 3516073 Coil, Evaporator 11 000-BNH-Z0000 Pan, freezer evaporator 12 2194034 Heater, defrost 13 030-263-0000 Back, evaporator

- 2194631 Fuse, defrost heater, 7amp

- 2183310 Harness, coil

- 2194235 Switch, safety heater

- 3977980 Tie, wire, stainless

Key Part Number Description

- 000-248-0025 Coil Assembly, R404A, STD

1 030-234-0001 Front, Evap enclosure 2 2162691 Motor, fan, 115V, 50/60 3 3516095 Coil, Evap 4 3516273 Valve, Expansion, 1/4, R-404A 5 3516173 Fan Guard 6 3516172 Fan Blade 7 030-232-0001 Back, Evap enclosure 8 075-231-0033 Evap Drain Pan, Gray 9 270-235-0000 Bracket, Evap Fan 10 030-233-0000 Side, Evap enclosure

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McCall Equipment Stands Service and Installation Manual

Replacement Parts - Drawer Assemblies

Key Part Number Description

- 000-AEW-007X Drawer System, 32", Lo-Proﬁle

1 000-328-0041 32" Drawer Front 2 1701385 32" Drawer Gasket 3 000-315-003P 32" Drawer Mullion 4 000-333-0043 32" Drawer Box

- 3234926 RH Drawer Slide

- 3234925 LH Drawer Slide

Key Part Number Description

- 000-AEW-007Y Drawer System, 32", FRZ

1 000-328-0041 32" Drawer Front 2 1701385 32" Drawer Gasket 3 000-315-003Q 32" Drawer Mullion, FRZ 4 000-333-0043 32" Drawer Box

- 2183433 Heater, Mullion, FRZ

- 3234926 RH Drawer Slide

- 3234925 LH Drawer Slide

Replacement Part Prints

Key Part Number Description

- 000-AMR-0030 Assembly, Condensate Evap Pan

1 2194199 Element, Heating, Cond Evap

359-478-003W Louver Panel, 14" 359-478-003X Louver Panel, 16" 359-478-003Y Louver Panel, 18" 359-478-003Z Louver Panel, 24"

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

McCall Equipment Stands Service and Installation Manual

Standard Labor Guidelines To Repair Or Replace Parts On McCall Equipment

Advice and recommendations given by McCall Service Technicians do not constitute or guarantee any special coverage.

• A maximum of 1-hour is allowed to diagnose a defective component.

• A maximum of 1-hour is allowed for retrieval of parts not in stock.

• A maximum

• Overtime, installation/start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work

Authorization from McCall. You must submit the number with the service claim.

Labor Of 1 Hour Is Allowed To Replace:

• Compressor Start Components and Overload Protector • Condensate Element

• Defrost Timer • Door Hinges, Locks, and Gaskets

• Drawer Tracks/Cartridges • Evaporator/Condenser Fan Motor and Blade

• Fan Delay/Defrost Termination Switch • Hi-limit/Thermal Protector Switch

• Solenoid Coil • Thermostat

• Thermometer • Transformer

Labor Of 2 Hours To Replace:

• Defrost Element • Locate/Repair Leak

• Pressure Control • Solenoid Valve

travel distance of 100 miles round trip and 2-hours will be reimbursed.

Labor Of 3 Hours To Replace:

• Condenser or Evaporator Coil • Expansion Valve

Labor Of 4 Hours To Replace:

• Compressor

This includes recovery of refrigerant and leak check. $55.00 maximum reimbursement for refrigerant recovery (includes recovery machine, pump, torch, oil, flux, minor fittings,

solder, brazing rod, nitrogen, or similar fees.)

Refrigerant:

• R404A A maximum of $15.00/lb. or $1.00/oz. will be reimbursed.

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

McCall Equipment Stands Service and Installation Manual

Standard One Year Limited Warranty -

McCall warrants to the Original Purchaser of the McCall product (herein called the “Unit”) that such Unit, and all parts thereof, will be free from defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment of the Unit to the Original Purchaser or, if the Original Purchaser returns the warranty card completely ﬁlled out including the date of installation within thirty (30) days of receipt of the Unit, one (1) year from the date of installation. During this one year warranty period, McCall will repair or replace any defective part or portion there of returned to McCall by the Original Purchaser which McCall determines was defective due to faulty material or workmanship. During this one year warranty period, McCall will pay labor, crating, and freight incurred in the removal of the Unit of defective component and shipment to McCall. Reimbursement is subject to the following limitations: A maximum of 1-hour is allowed to diagnose a defective component; A maximum of 1-hour is allowed for retrieval of parts not in stock; A maximum travel distance of 100 miles round trip and 2-hours will be reimbursed. Overtime, installation/ start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work Authorization from McCall. McCall will pay the return costs if the Unit or part thereof was defective.

The term “Original Purchaser” as used herein means that person, ﬁrm, association, or corporation for whom the Unit was originally installed.

This warranty does not apply to any Unit or part thereof that has been subjected to misuse, neglect, alteration, or accident, such as accidental damage to the exterior ﬁnish, operated contrary to the recommendations speciﬁed by McCall; or repaired or altered by anyone other than McCall in any way so as to, in McCall’s sole judgement, affect its quality or efﬁciency. This warranty does not apply to any Unit that has been moved from the location where it was originally installed. This warranty also does not cover the refrigerator drier or the light bulbs used in the Unit. The warranty is subject to the user’s normal maintenance and care responsibility as set forth in the Service and Installation Manual, such as cleaning the condenser coil, and is in lieu of all other obligations of McCall. McCall neither assumes, nor authorizes any other person to assume for McCall, any other liability in connection with McCall’s products.

One year parts and labor.

Under no condition does this warranty give the Original Purchaser the right to replace the defective Unit with a complete Unit of the same manufacturer or of another make. Unless authorized by McCall in writing, this warranty does not permit the replacement of any part, including the motor-compressor, to be made with the part of another make or manufacturer.

No claims can be made under this warranty for spoilage of any products for any reason, including system failure.

The installation contractor shall be responsible for building access, entrance and ﬁeld conditions to insure sufﬁcient clearance to allow any hood(s), vent(s), or Unit(s) if necessary, to be brought into the building. McCall will not be responsible for structural changes or damages incurred during installation of the Unit or any exhaust system.

McCall shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond McCall’s control, including, but not limited to, war, governmental restrictions or restraints, strike, lockouts, injunctions, ﬁre, ﬂood, acts of nature, short or reduced supply of raw materials, or discontinuance of the parts by the original part manufacturer.

Except as provided in any Additional Four Year Protection Plan, if applicable, and the Service Labor Contract, if applicable, the foregoing is exclusive and in lieu of all other warranties, whether written or oral, express or implied. This warranty supersedes and excludes any prior oral or written representations or warranties. McCall expressly disclaims any implied warranties of merchantability, ﬁtness for a particular purpose or compliance with any law, treaty, rule or regulation relating to the discharge of substances into the environment. The sole and exclusive remedies of any person relating to the Unit, and the full liability of McCall for any breach of this warranty, will be as provided in this warranty.

Other than this McCall Standard One Year Limited Warranty, any applicable McCall Additional Four Year Protection Plan or applicable McCall Service Labor Contract, the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the Unit or any other part thereof.

Removal or defacement of the original Serial Number or Model Number from any Unit shall be deemed to release McCall from all obligations hereunder or any other obligations, express or implied.

Parts furnished by suppliers to McCall are guaranteed by McCall only to the extent of the original manufacturer’s express warranty to McCall. Failure of the Original Purchaser to receive such manufacturers warranty shall in no way create any warranty, expressed or implied, or any other obligation or liability on McCall’s part in respect thereof. If shipment of a replacement part is requested prior to the arrival in the McCall factory of the part claimed to be defective, the Original Purchaser must accept delivery of the replacement part on a C.O.D. basis, with credit being issued after the part has been received and inspected at McCall’s plant and determined by McCall to be within this warranty.

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

In no event will McCall be liable for special, incidental or consequential damages, or for damages in the nature of penalties.

McCall Equipment Stands Service and Installation Manual

Additional Four Year Protection Plan -

In addition to the Standard One Year Warranty on the Motor-Compressor contained in the above listed McCall product (the “Unit”), McCall also agrees to repair, or exchange with similar or interchangeable parts in design and capacity at McCall’s option, the defective Motor-Compressor contained in the Unit (the “Motor-Compressor), or any part thereof, for the Original Purchaser only, at any time during the four (4) years following the initial one (1) year period commencing on the date of installation for the Original Purchaser. Failure of the Original Purchaser to register the registration card containing the Original Purchasers name, address, date of installation, model number and serial number of the Unit containing the Motor-Compressor within 30 days from the date of installation shall void this warranty. This additional warranty is only available if the Motor-Compressor is inoperative due to defects in material or factory workmanship, as determined by McCall in its sole judgement and discretion. The Original Purchaser shall be responsible for returning the defective Motor-Compressor to McCall prepaid, F.O.B. at the address shown on the back cover of this manual.

The term “Original Purchaser” as used herein means that person, ﬁrm, association, or corporation for whom the Unit was originally installed.

The term “Motor-Compressor” as used herein does not include unit base, air or water cooled condenser, receiver, electrical accessories such as relay, capacitors, refrigerant controls, or condenser fan/motor assembly. This warranty does not cover labor charges incidental to the replacement of parts. This warranty further does not include any equipment to which said condensing unit is connected, such as cooling coils, temperature controls or refrigerant metering devices. This warranty shall be void if the Motor-Compressor, in McCall’s sole judgement, has been subjected to misuse, neglect, alteration or accident, operated contrary to the recommendations speciﬁed by the Unit manufacturer, repaired or altered by anyone other than McCall in any way so as, in McCall’s sole judgment, to affect its quality or efﬁciency or if the serial number has been altered, defaced or removed. This Warranty does not apply to a Motor-Compressor in any Unit that has been moved from the location where it was originally installed. The addition of methyl chloride to the condensing unit or refrigeration system shall void this warranty. General Conditions McCall shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond McCall’s control, including, but not limited to, war, governmental restrictions or restraints, strike, lockouts, injunctions, ﬁre, ﬂood, acts of nature, short or reduced supply of raw materials, or discontinuance of any part or the Motor-Compressor by the unit manufacturer.

For motor compressor only.

Replacement of a defective Motor-Compressor is limited to one (1) Motor-Compressor by us during the four (4) year period. McCall shall replace the Motor-Compressor at no charge.

This warranty does not give the Original Purchaser of the MotorCompressor the right to purchase a complete replacement MotorCompressor of the same make or of another make. It further does not permit the replacement to be made with a Motor-Compressor of another kind unless authorized by McCall. In the event McCall authorizes the Original Purchaser to purchase a replacement MotorCompressor locally, only the wholesale cost of the Motor-Compressor is refundable.

Expressly excluded from this warranty are damages resulting from spoilage of goods.

Except as provided in any applicable Standard One Year Limited Warranty or applicable Service Labor Contract, the foregoing is exclusive and in lieu of all other warranties, whether written or oral, express or implied. This Warranty supersedes and excludes any prior oral or written representations or warranties. McCall expressly disclaims any implied warranties of merchantability, ﬁtness for a particular purpose or compliance with any law, treaty, rule or regulation relating to the Motor-Compressor, and the full liability of McCall for any breach of this warranty, will be as provided in this warranty.

Other than any applicable McCall Standard One year Limited Warranty, this McCall Additional Four Year Protection Plan and any applicable McCall Service Labor Contract, the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the Motor-Compressor or any part thereof.

In no event will McCall be liable for special, incidental or consequential damages, or for damages in the nature of penalties.

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

McCall Equipment Stands Service and Installation Manual

Drawer Warranty -

McCall warrants to the Original Purchaser of the McCall drawer system (herein called the “Unit”) that such Unit, and all parts thereof, will be free from defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment of the Unit to the Original Purchaser or, if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty (30) days of receipt of the Unit, one (1) year from the date of installation. In addition, McCall warrants the left and right

intermediate track deemed the “Roller track assembly” profiles, this is the part that contains all the Delrin rollers for ten years. These are the only parts falling under the 10 year warranty. During this one year warranty period, McCall will

repair or replace any defective part or portion thereof returned to McCall by the Original Purchaser which McCall determines was defective due to faulty material or workmanship. The Original Purchaser will pay all labor, crating, freight and related costs incurred in the removal of the Unit or defective component and shipment to McCall, except that during a period of either ninety (90) days from the date of shipment of the Unit to the Original Purchaser or, if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty (30) days of receipt of the Unit, ninety (90) days from the date of installation McCall will pay all related labor costs. McCall will pay the return costs if the Unit or part thereof was defective.

The term “Original Purchaser” as used herein means that person, firm, association, or corporation for whom the Unit was originally installed.

This Warranty does not apply to any Unit or part hereof that has been subjected to misuse, neglect, alteration, or accident, such as accidental damage to the exterior finish; operated contrary to the recommendations specified by McCall; or repaired or altered by anyone other than McCall in any way so as to, in McCall’s sole judgment, affect its quality or efficiency. This Warranty does not apply to any Unit that has been moved from the location where it was originally installed. The warranty is subject to the user’s normal maintenance and care responsibility as set forth in the Service and Installation Manual. McCall neither assumes, nor authorizes any other person to assume for McCall, any other liability in connection with McCall’s products.

One/ Ten Year Parts * 90 Day labor

replace the defective Unit with a complete Unit of the same manufacturer or of another make. Unless authorized by McCall in writing, this Warranty does not permit the replacement of any part to be made with the part of another make or manufacturer.

No claims can be made under this Warranty for spoilage of products for any reason, including system failure.

McCall shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond McCall’s control, including, but not limited to, war, governmental restrictions or restraints, strikes, lockouts, injunctions, fire, floods, acts of nature, short or reduced supply of raw materials, or discontinuance of the parts by the original part manufacturer.

Except as provided in any Additional Four Year Protection Plan, if applicable, and the Service Labor Contract, if applicable, the foregoing is exclusive and in lieu of all other warranties, whether written or oral, express or implied. This Warranty supersedes and excludes any prior oral or written representations or warranties. McCall expressly disclaims any implied warranties of merchantability, fitness for a particular purpose or compliance with any law, treaty, rule or regulation relating to the discharge of substances into the environment. The sole and exclusive remedies of any person relating to the Unit, and the full liability of McCall for any breach of this Warranty, will be as provided in this Warranty.

In no event will McCall be liable for special, incidental or consequential damages, or for damages in the nature of penalties.

Removal or defacement of the original Serial Number or Model Number from any Unit shall be deemed to release McCall from all obligations hereunder or any other obligations, express or implied.

If shipment of a replacement part is requested prior to the arrival in the McCall factory of the part claimed to be defective, McCall will send a UPS call tag to the customer to receive damaged or defective parts back for inspection. McCall must receive the parts back to redeem warranty coverage from Fulterer. It is also very important to receive these parts to determine if any future change to the design is needed.

Under no condition does this Warranty give the Original Purchaser the right to

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

Notes

McCall Equipment Stands Service and Installation Manual

For customer service, call (888) 732-2446 Fax (800) 669-0619, www.mccallrefrigeration.com

Thank you for choosing McCall!

Help is a phone call away! Help our team of professional, courteous customer service

reps by having your model number and serial number available at the time

of your call (888) 732-2446

Model: ________________________S/N: ____________________

Installation Date: ________________________________________

For a list of McCall’s authorized parts depots,

visit our website at www.mccallrefrigeration.com

980 S. Isabella Rd., Mt. Pleasant, MI 48858, U.S.A. • (888) 732-2446 • Fax (800) 669-0619 • www.mccallrefrigeration.com

DMMCCES 07/10

McCall MCCFES-60 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual