Mazda 323 Protege 1994, 323 1990, 323 1991, 323 1992, 323 1993 Owner's Manual

...
MAZDA 323/PROTEGE 1990-94
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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REAR BUMPER Cont’d
1 Center BJ19-50-221 2 Outer R BJ19-50-231
L BJ19-50-241
3
Moulding, Cover
Bright BJ20-50-225 Argent BJ19-50-225
4
Brkt, Slide Outer
R/L B092-50-230
5
Brkt, Slide Inner
R BJ19-50-232 L BJ19-50-242
6
Plate, Stud Outer
R BJ19-50-234 L BJ19-50-244
7
Plate, Stud Inner
R BJ19-50-2A1 L BJ19-50-2B1
8
Absorber, Impact
R BJ19-50-223 L BJ19-50-224
9
Retainer, Cover
BJ19-50-229
10
Bar Assy, Reinforcement
BJ19-50-260
Retainer to Reinforcement
11 Upper¶ BJ19-50-1Z0 12 Lower BJ19-50-0D0
¶Included w/Reinforcement Bar Assy
13
Arm, Bumper Mounting
R BJ19-50-270 L
BJ19-50-280
MAZDA 323/PROTEGE 1990-94
PAINT CODE LOCATION
Paint code located on left lock pillar or engine compar tment.
CLEAR COAT IDENTIFICATION
All metallic colors are clear coat.
INFORMATION LABELS
1
Label, Logo
B6S7-13-309
2
Label, Radiator Caution
8791-15-201
Label, A/C Caution
UE38-61-439
3
Label, Caution
USA
1.6L Eng E301-15-031
1.8L Eng Man Trans E301-15-031 Auto Trans B660-15-031
Canada N.A.
4
Caution Plate
1.6L Eng E563-15-201
1.8L Eng Man Trans E563-15-201 Auto Trans 0488-15-201
5
Model Plate
8595-69-011B
6
Label, Battery
FA03-69-C72A
7
Label, Caution
FA01-69-064B
8
Label, Oil
SOHC Eng BR93-69-D21D DOHC Eng BR86-69-D21E
Label, Emission¶
BB7A-69-036
¶Order by Application
Label, Vehicle Information
B001-69-D51
Label, Vacuum Diaphragm
1.6L Eng 1990-92 BR78-69-044 1993
w/Calif Emission BR97-69-044 w/o Calif Emission BR78-69-044
1994 BR97-69-044
1.8L Eng SOHC Eng BB7L-69-044 DOHC Eng BB7E-69-044
9
Caution Plate
GA02-69-068
10
Tire Plate
FWD
1.6L Eng BR86-69-014A
1.8L Eng
SOHC Eng BR87-69-014A DOHC Eng BW1N-69-014A
AWD BA1C-69-014A
11
Label, Child Proof-English
R/L BA06-72-301
Label, Fuel Warning
KA10-69-D61A
12
Label, Unleaded Fuel
UB40-69-C61
Label, Fuel Economy
UB40-69-C61
13
Label, Temporary Tire
FWD
USA BF68-69-073B Canada
English N.A. Fren ch N.A .
AWD BK14-69-073
14
Label, Tire Caution
BR70-61-438
Safety Panel
Canada N.A.
Label, Indicator-See Steering Wheel/Column Section
FRONT BUMPER
1
Cover, Front
Black BR70-50-031 Painted (P) BR71-50-031A
(P) Paint to Match
2
Tape, Stripe
R BA1C-50-0D5 L BA1C-50-0D6
3
Bracket, Lower
R/L BR70-50-G21-2
4
Fastener (10)
BF67-50-235
5
Absorber, Impact
R/L BR70-50-111-2
6
Bar, Reinforcement
BR70-50-070
Retainer, Cover
7 Side R BR70-50-1Z2
L BR70-50-1Z3
8 Center BR70-50-1Z1
Rivet (7)
BR70-50-0Z1
Frame, License Plate
9 Upper GJ21-50-183
10 Lower
FWD GJ21-50-180 AWD BA1E-50-180
11
Bracket, License Plate
H005-50-060
Spoiler, Air
BA1E-51-9L0
SECTION INDEX
A/C /HEATER/VENTILATION .............................................................. 46
A/C REFRIGERANT CAPACITIES...................................................... 46
AIR CLEANER..................................................................................... 50
BACK WINDOW .................................................................................. 55
CENTER CONSOLE ........................................................................... 51
CLEAR COAT IDENTIFICATION ......................................................... 44
COOLING ............................................................................................ 46
COWL & DASH.................................................................................... 51
CRUISE CONTROL SYSTEM............................................................. 47
ELECTRICAL....................................................................................... 50
EMISSION SYSTEM ........................................................................... 50
ENGINE............................................................................................... 49
ENGINE MOUNTS .............................................................................. 50
EXHAUST............................................................................................ 50
FRONT BUMPER................................................................................ 44
FRONT DOOR..................................................................................... 53
FRONT DRIVE AXLE .......................................................................... 48
FRONT FENDER................................................................................. 46
FRONT INNER STRUCTURE ............................................................. 47
FRONT LAMPS ................................................................................... 45
FRONT STEERING LINKAGE/GEAR ................................................. 49
FRONT SUSPENSION........................................................................ 48
FUEL TANK ......................................................................................... 59
GRILLE................................................................................................ 45
HOOD.................................................................................................. 45
INFORMATION LABELS ..................................................................... 44
INSTRUMENT PANEL......................................................................... 51
LIFTGATE............................................................................................ 57
LUGGAGE LID .................................................................................... 57
PAINT CODE LOCATION .................................................................... 44
QUARTER GLASS .............................................................................. 57
QUARTER PANEL............................................................................... 56
REAR BODY........................................................................................ 59
REAR BUMPER .................................................................................. 61
REAR DOOR....................................................................................... 54
REAR DRIVE AXLE............................................................................. 59
REAR LAMPS...................................................................................... 59
REAR SEAT......................................................................................... 52
REAR SUSPENSION .......................................................................... 58
ROCKER/PILLARS/FLOOR ................................................................ 51
ROOF .................................................................................................. 55
SEAT.................................................................................................... 52
SEAT BELTS........................................................................................ 52
STEERING PUMP............................................................................... 49
STEERING WHEEL/COLUMN............................................................ 49
SUNROOF........................................................................................... 55
UNDERHOOD DIMENSIONS ............................................................. 47
WHEEL................................................................................................ 47
WINDSHIELD ...................................................................................... 50
MAZDA 323/PROTEGE 1990-94
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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GRILLE
HATCHBACK
1990-92
1
Grille Assy (P)
BRY3-50-710
(P) Paint to Match
2
Nameplate (a)
"Mazda" B300-51-771
3
Clip, Grille Side (a)
(2/Side) R/L B092-50-715
4
Clip, Grille Center (a)
9991-00-410
(a) Included w/Grille Assy
5
Moulding, Below Lamp¶
R B455-50-7J1-5D L B455-50-7K1-5D
¶Harbor Blue listed, Order by Application DV Bay Blue; DX Honey Blue; FZ Herbie Green; GU Shade Green; PZ Brilliant Black; SQ Blaze Red; SS Coral Red; UF Clear White; IH Steel Gray MC; IS Niagara Silver MC; Z1 Bluish Green M; 3L Silver Stone MC; 4C, 4Z Silent Silver; 5D Harbor Blue MC; 5S Neat Green MC; 6C Mighty Gray; 6L Graceful Red MC; 6M Elegant Beige; 6N Current Blue MC; 6V Raspberry Metallic; 6W Laguna Blue M; 6Y Sea Mist M E9 Deep Purple; J4 Passion Rose
Clip, Moulding
R/L B092-50-782
HATCHBACK
1993-95
1
Grille Assy (P)
BBYB-50-710B
(P) Paint to Match
2
Emblem (a)
GA8B-51-731
3
Clip, Emblem (a) (2)
BB0S-50-717
4
Clip, Grille Side (a)
(2/Side) R/L B092-50-715
5
Clip, Grille Center (a)
9991-00-410
(a) Included w/Grille Assy
6
Moulding, Below Lamp¶
R B455-50-7J1-5D L B455-50-7K1-5D
¶Harbor Blue listed, Order by Application DV Bay Blue; DX Honey Blue; FZ Herbie Green; GU Shade Green; PZ Brilliant Black; SQ Blaze Red; SS Coral Red; UF Clear White; IH Steel Gray MC; IS Niagara Silver MC; Z1 Bluish Green M; 3L Silver Stone MC; 4C, 4Z Silent Silver; 5D Harbor Blue MC; 5S Neat Green MC; 6C Mighty Gray; 6L Graceful Red MC; 6M Elegant Beige; 6N Current Blue MC; 6V Raspberry Metallic; 6W Laguna Blue M; 6Y Sea Mist M; E9 Deep Purple; J4 Passion Rose
Clip, Moulding
R/L B092-50-782
SEDAN 1990-92
1
Grille Assy (P)
BAYC-50-710
(P) Paint to Match
2
Nameplate (a)
"Mazda" B300-51-771
3
Clip, Grille (a)
B092-50-715
4
Grommet, Screw (a)
B455-50-712
(a) Included w/Grille Assy
5
Moulding, Below Lamp¶
R B455-50-7J1-5D L B455-50-7K1-5D
¶Harbor Blue listed, Order by Application DV Bay Blue; DX Honey Blue; FZ Herbie Green; GU Shade Green; PZ Brilliant Black SQ Blaze Red; SS Coral Red; UF Clear White; IH Steel Gray MC; IS Niagara Silver MC; Z1 Bluish Green M; 3L Silver Stone MC; 4C, 4Z Silent Silver; 5D Harbor Blue MC; 5S Neat Green MC; 6C Mighty Gray 6L Graceful Red MC; 6M Elegant Beige 6N Current Blue MC; 6V Raspberry Metallic; 6W Laguna Blue M; 6Y Sea Mist M E9 Deep Purple; J4 Passion Rose
Clip, Moulding
R/L B092-50-782
SEDAN
1993
1
Grille Assy (P)
BBYD-50-710A
(P) Paint to Match
2
Emblem (a)
GA8B-51-731
3
Clip, Emblem (a) (2)
BB0S-50-717
4
Clip, Grille (a)
B092-50-715
5
Grommet, Screw (a)
B455-50-712
(a) Included w/Grille Assy
6
Moulding, Below Lamp¶
R B455-50-7J1-5D L B455-50-7K1-5D
¶Harbor Blue listed, Order by Application DV Bay Blue; DX Honey Blue; FZ Herbie Green; GU Shade Green; PZ Brilliant Black; SQ Blaze Red; SS Coral Red; UF Clear White; IH Steel Gray MC; IS Niagara Silver MC; Z1 Bluish Green M; 3L Silver Stone MC; 4C, 4Z Silent Silver; 5D Harbor Blue MC; 5S Neat Green MC; 6C Mighty Gray; 6L Graceful Red MC; 6M Elegant Beige; 6N Current Blue MC; 6V Raspberry Metallic; 6W Laguna Blue M; 6Y Sea Mist M; E9 Deep Purple; J4 Passion Rose
Clip, Moulding
R/L B092-50-782
SEDAN 1994-95
1
Grille Assy (P)
BBYB-50-710B
(P) Paint to Match
2
Emblem (a)
GA8B-51-731
3
Clip, Emblem (a) (2)
BB0S-50-717
4
Clip, Grille Side (a)
(2/Side) R/L B092-50-715
5
Clip, Grille Center (a)
9991-00-410
(a) Included w/Grille Assy
6
Moulding, Below Lamp¶
R B455-50-7J1-5D L B455-50-7K1-5D
¶Harbor Blue listed, Order by Application DV Bay Blue; DX Honey Blue; FZ Herbie Green; GU Shade Green; PZ Brilliant Black; SQ Blaze Red; SS Coral Red; UF Clear White; IH Steel Gray MC; IS Niagara Silver MC; Z1 Bluish Green M; 3L Silver Stone MC; 4C, 4Z Silent Silver; 5D Harbor Blue MC; 5S Neat Green MC; 6C Mighty Gray; 6L Graceful Red MC; 6M Elegant Beige; 6N Current Blue MC; 6V Raspberry Metallic; 6W Laguna Blue M; 6Y Sea Mist M; E9 Deep Purple; J4 Passion Rose
Clip, Moulding
R/L B092-50-782
FRONT LAMPS
HEADLAMP
Illustration Located in Next Column
1
Headlamp Assy
Hatchback R 8DBR-51-030B
L 8DBR-51-040B
Sedan
SOHC Eng
To 7-1-93 R 8DBP-51-030B
L 8DBP-51-040B
From 7-1-93 R 8DBR-51-030B
L 8DBR-51-040B
DOHC Eng
To 7-1-93 R 8DBP-51-030B
L 8DBP-51-040B
From 7-1-93 R 8DBR-51-030B
L 8DBR-51-040B
2
Lens & Body¶
Hatchback R BR93-51-0K0B
L BR93-51-0L0B
From 5-1-93 R BR93-51-0K0B
L BR93-51-0L0B
Sedan
SOHC Eng
To 5-1-93 R BR70-51-0K0B
L BR70-51-0L0B
From 5-1-93 to 7-1-93
Right BR93-51-0K0B Left BR70-51-0L0B
From 7-1-93 R BR93-51-0K0B
L BR93-51-0L0B
DOHC Eng
To 9-1-92 R BR70-51-0K0B
L BR70-51-0L0B
From 9-1-92 to 5-1-93
Right BR70-51-0K0B Left BR70-51-0L0B
From 5-1-93 to 7-1-93
Right BR93-51-0K0B Left BR70-51-0L0B
From 7-1-93 R BR93-51-0K0B
L BR93-51-0L0B
3
Housing¶
R BR70-51-03X L BR70-51-04X
4
Holder, Bulb¶
R/L BM89-51-0A3A
5
Bulb¶
R/L 0000-11-9004-90
¶Included w/Lamp Assy
SIDE MARKER LAMP
1
Lamp Assy
R 8BBJ-51-060 L 8BBJ-51-070
2
Lens & Housing Assy¶
R BR70-51-06X L BR70-51-07X
3
Protector¶ (a)
R B455-51-065 L B455-51-075
(a) Included w/Lens & Housing Assy
4
Socket & Wire¶
R/L BR70-51-064
5
Bulb¶
R/L 0000-11-1157
¶Included w/Lamp Assy
HOOD
Illustration Located in Next Column
1
Panel, Hood
Hatchback BR93-52-310C Sedan
SOHC Eng
To 7-1-93 BR70-52-310F From 7-1-93 BB0S-52-310B
DOHC Eng
To 9-1-92 BR70-52-310F From 9-1-92 to 7-1-93 BR70-52-310F From 7-1-93 BB0S-52-310B
MAZDA 323/PROTEGE 1990-94
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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HOOD Cont’d
Insulator, Hood
B528-68-601
2
Rubber, Cushion
R/L UB39-56-740
3
Rubber, Stopper
R/L LA01-56-786A
4
Hinge, Hood
Hatchback R B467-52-410D
L B467-52-420D
Sedan R B455-52-410E
L B455-52-420E
5
Latch
Hatchback BR93-56-620E Sedan
SOHC Eng BR70-56-620G DOHC Eng 90-92 BR70-56-620G
93-95 BR70-56-620G
6
Cable, Release
B455-56-720B
7
Clip, Release Cable (2)
D001-56-731
8
Fastener, Release
LA01-56-631
9
Rod, Support
B455-56-651
10
Holder, Rod Front
B455-56-693
11
Holder, Rod Rear
B092-52-518
12
Deflector Assy, Hood
Hatchback R B467-56-730C
L B467-56-740C
Sedan 90-92 R B455-56-730B
L B455-56-740B
93-95 R B595-56-730
L B595-56-740
Clip, Deflector¶ (3/Side)
R/L B455-56-741
¶Included w/Hood Deflector Assy
13
Weatherstrip Assy, Front
B455-56-750B
Clip, W/Strip (a) (7)
B455-56-741
(a) Included w/Front Weatherstrip Assy
14
W/Strip, Rear
B455-56-760A
Fastener Assy, Weatherstrip (b) (2)
G031-58-762
(b) Included w/Rear Weatherstrip Assy
COOLING
1
Radiator Assy¶
FWD
Man Trans B61S-15-200E Auto Trans
1.6L Eng B61N-15-200D
1.8L Eng BP02-15-200H
AWD
Man Trans BP45-15-200B Auto Trans BP46-15-200A
¶Order by Application
2
Cap, Radiator (a)
Calsonic Brand D316-15-205 Denso Brand F8B7-15-205
3
Mount, Rubber (a)
Man Trans
Calsonic Brand R/L B366-15-202B Denso Brand R/L B541-15-202A
Auto Trans R/L B61N-15-202A
(a) Included w/Radiator Assy
4
Brkt, Rad Upper
R/L B6S7-15-240B
5
Brkt, Rad Lower
R/L B366-15-230
6
Shroud, Fan
FWD
1.6L Eng B61W-15-210
1.8L Eng
Man Trans B61W-15-210 Auto Trans BP05-15-210
AWD BP26-15-210A
7
Blade, Fan
FWD
1.6L Eng Man Trans FEH5-15-140 Auto Trans B6S8-15-140A
1.8L Eng Man Trans B6S8-15-140A Auto Trans B61F-15-140
AWD BP26-15-140A
8
Motor, Fan
FWD
1.6L Eng Man Trans B366-15-150B Auto Trans B6S8-15-150C
1.8L Eng Man Trans B6S8-15-150C Auto Trans B61F-15-150A
AWD BP26-15-150C
9
Hose, Rad Upper
1.6L Eng B366-15-186A
1.8L Eng SOHC B366-15-186A DOHC Eng B6S7-15-186A
10
Hose, Rad Lower
B366-15-185A
11
Tank Assy, Coolant
B366-15-350D
12
Cap, Tank¶
B6S7-15-355A
13
Bracket, Tank¶
B366-15-371A
14
Lever, Tank¶
B6S7-15-355A
¶Included w/Coolant Tank Assy
Pump, Water
1.6L Eng 8AB7-15-010
1.8L Eng SOHC Eng 8AB7-15-010 DOHC Eng 8AB8-15-010
Pulley, Water Pump
B366-15-131A
A/C REFRIGERANT CAPACITIES
A/C R-12 Refrigerant Capacity
1990-92: 26.5-28 Ozs (1.65-1.75 Lbs) 1993-95: 28 Ozs (1.75 Lbs)
A/C /HEATER/VENTILATION
1
Condenser
BB7C-61-480
2
Receiver/Drier
BR70-61-500
3
Compressor Assy
SOHC Eng BR70-61-450A DOHC Eng BR74-61-450A
Compressor¶
BR70-61-K00
4
Clutch Assy¶
SOHC Eng B455-61-L1O DOHC Eng B461-61-L1O
¶Included w/Compressor Assy
5
Hose, Suction
1.6L Eng BR71-61-461B
1.8L Eng BR70-61-461B
6
Hose, Return
1.6L Eng BR71-61-462A
1.8L Eng BB7A-61-462
7
Pipe, Condenser
BR70-61-464A
Tube, A/C
8 Upper
Man Trans BR70-61-465B Auto Trans BR72-61-465B
9 Lower BR70-61-467A
10
Fan, Condenser
BR70-61-710A
11
Bracket, Fan
BR70-61-71X
Illustration Located in Next Column
12
Evaporator Assy
BR70-61-520B
13
Case, Evap Upper¶
BR70-61-J01
14
Case, Evap Lower¶
BR70-61-J02
15
Core, Evaporator¶
BR70-61-J10A
16
Insulator¶
HA14-76-707
17
Valve, Expansion¶
BR70-61-J14
¶Included w/Evaporator Assy
18
Heater Assy
BR70-61-130
19
Core, Heater¶
BR70-61-A10
Case, Heater¶
20 Right BR70-61-A01 21 Left BR70-61-A02 22
Lining, Heater¶ (2)
BR70-61-A11A
23
Link Set, Temp¶
BR70-61-A20
24
Link Set, Mode¶
BR70-61-A30
¶Included w/Heater Assy
25
Blower Assy, Heater
EA77-61-140
26
Case, Blower Upper¶
BR70-61-B01
27
Case, Blower Lower¶
BR70-61-B02
28
Fan¶
BR70-61-B10
29
Resistor, Blower¶
BR70-61-B15
30
Link¶
BR70-61-B20
¶Included w/Heater Blower Assy
FRONT FENDER
MAZDA 323/PROTEGE 1990-94
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
47
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1
Fender Assy
Hatchback R BR93-52-110B
L BR93-52-210C
Sedan R B456-52-110B
L B456-52-210C
2
Bracket, Lamp¶
R B455-52-180 L B455-52-280A
¶Included w/Fender Assy
Moulding, Side
Adhesive
Hatchback R B4Y7-50-681
L B4Y7-50-691
Sedan
w/Red Line R BAYG-50-681
L BAYG-50-691
w/o Red Line R B4Y5-50-681
L B4Y5-50-691
Nameplate
"DX"
Light Gold R/L BR70-51-761-71 Light Gray R/L BR70-51-761-85 Dark Gray R/L BR70-51-761-86
"LX"
Light Gold R/L BR71-51-761-71 Light Gray R/L BR71-51-761-85 Dark Gray R/L BR71-51-761-86
"SE"
Light Gold R/L BR72-51-761-71 Light Gray R/L BR72-51-761-85 Dark Gray R/L BR72-51-761-86
"GT"
Canada
Light Gold R/L N.A. Light Gray R/L N.A. Dark Gray R/L N.A.
"DOHC 16-VALVE"
Light Gold B516-51-771A-71 Light Gray B516-51-771A-85 Dark Gray B516-51-771A-86
3
Shield, Splash
R B455-56-131B L B455-56-141B
4
Mudguard
R B455-51-840C L B455-51-850C
UNDERHOOD DIMENSIONS
FRONT INNER STRUCTURE
FRONT
1
Support Assy, Radiator
BR70-53-100J
2
Bar, Upper Tie¶
B455-53-150D
3
Panel, Side¶
R BR70-53-120E L BR70-54-120F
4
Bar, Lower Tie¶
B455-53-16XE
¶Included w/Radiator Suppor t Assy
5
Support, Hood Latch
B455-53-35YA
6
Plate, Side Panel
R B455-53-325B L B455-54-325B
7
Cover, Under
R BR70-56-111A L BR70-56-121A
SIDE
1
Apron Assy
FWD R BR70-53-200A
L BR70-54-200A
AWD R BA1C-53-200
L BA1C-54-200
2
Panel, Apron¶
R BS06-53-210D L BS06-54-210C
3
Frame Assy, Apron¶
FWD R BR70-53-300H
L BR70-54-300M
AWD R BA1C-53-300L
L BA1C-54-300P
Bolt, Member¶ (a)
90-93 R/L B455-53-319 94-95 R/L B456-53-319
¶Included w/Apron Assy (a) Included w/Apron Frame Assy
4
Reinf, Apron
R B455-53-281A L B455-54-281A
5
Guard, Splash Front
FWD R B455-56-311B
L B455-56-321B
AWD R B528-56-31X
L B528-56-321B
6
Guard, Splash Rear
FWD R BC1D-56-114
L B455-56-115
AWD R B528-56-312A
L B528-56-322A
7
Bracket, Bumper
R B455-53-335A L B455-54-335A
8
Hook, Tie-Down
R BR70-53-36YF L BR70-54-36YF
9
Tray, Battery
1990-91
FWD B465-56-040C AWD B542-56-040A
1992-94 B467-56-040B
10
Box, Battery
50 Amp Battery PN40-18-591 55 Amp Battery PN41-18-591A
11
Duct, Battery
FWD B6S8-18-596A AWD BP47-18-596
12
Clamp, Battery
B465-56-03XA
13
Bolt, Battery
Front B180-56-034A Rear B455-56-034
14
Battery
N.A.
Posi tive N.A . Negative N.A.
CRUISE CONTROL SYSTEM
1
Actuator Assy
BR70-66-310B
2
Brkt, Actuator Front¶
BR70-66-3A1B
3
Brkt, Actuator Rear¶
BR70-66-3A2
4
Holder, Wire¶
BR70-66-3A8A
¶Included w/Actuator Assy
5
Bracket, Lower
BR70-66-3AXA
6
Wire, Cruise Control
BR70-66-311E
7
Tube, Cruise Control
BR70-66-361A
8
Control, Cruise
BR70-66-320A
WHEEL
STEEL WHEEL
1
Wheel, Spare
9965-15-404
Wheel, Steel
2 13x5"
Base Model 9965-70-5030
DX, SE Model 9965-73-503 3 14x5-1/2" 9965-A9-554 4
Cap, Wheel
13" Wheels
DX, SE Model B458-37-170A
LX Model BB7E-37-170
14" Wheels B459-37-170A
5
Cap, Hub
B457-37-170A
6
Cap Assy, Center
13" Wheels B455-37-190 14" Wheels B461-37-190A
7
Emblem, Center¶
B001-37-192
¶Included w/Center Cap Assy
Stem, Valve
9963-60-4130
Nut, Lug
Standard B002-37-160A Chrome 0603-26-161A
ALLOY WHEEL
Wheel Assy
1 13x5" 8BB8-37-600 2 14x5-1/2" 90-91 8BB7-37-600
92-95 B599-37-192C
Cap, Center¶
3 13" Wheels B460-37-190B 4 14" Wheels B461-37-190A 5
Stem, Valve¶
9963-60-4130
MAZDA 323/PROTEGE 1990-94
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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WHEEL Cont’d
ALLOY WHEEL Cont’d
¶Included w/Wheel Assy
6
Cap, Wheel
13" Wheels
DX, SE Model B458-37-170A LX Model BB7E-37-170
14" Wheels B459-37-170A
7
Cap, Hub
B457-37-170A
Stem, Valve
9963-60-4130
Nut, Lug
Standard B002-37-160A Bright 0603-26-161A
FRONT SUSPENSION
1
Rotor, Brake
FWD
SOHC Eng R/L B26Y-33-25XA DOHC Eng R/L BB7E-33-25XD
AWD R/L B530-33-25XE
Nut, Lock
R/L GJ21-33-042B
2
Hub, Drive
R/L B01A-33-060A
3
Caliper, Brake
FWD
SOHC Eng R B4Y2-33-98ZR
L B4Y2-33-99ZR
DOHC Eng R BRY4-33-98ZR
L BRY4-33-99ZR
AWD R BRY4-33-98ZR
L BRY4-33-99ZR
Hose, Brake
FWD R/L B455-43-980B AWD R/L B461-43-980C
4
Knuckle Assy, Steering
FWD
SOHC Eng
To 1-1-92 R B455-33-020A
L B455-33-030A
From 1-1-92 to 3-9-93
Right B455-33-020A Left B455-33-030A
From 3-9-93 R B01L-33-020B
L B01L-33-030B
DOHC Eng
To 1-1-92 R BR74-33-020C
L BR74-33-030C
From 1-1-92 to 3-9-92
Right BR74-33-020C Left BR74-33-030C
From 3-9-92 R B01A-33-020B
L B01A-33-030B
AWD R BR74-33-020C
L BR74-33-030C
5
Shield, Splash¶
To 6-1-93 R B01A-33-261B
L B01A-33-271B
From 6-1-93 R B01A-33-261B
L B01A-33-271B
¶Included w/Steering Knuckle Assy
6
Bearing, Wheel
R/L B455-33-047D-MV
7
Seal, Bearing
R/L G304-33-065
8
Ring, Retaining
R/L B21M-33-048
Illustration Located in Next Column
9
Strut
FWD
1.6L Eng R BR70-34-700F L BR70-34-900F
1.8L Eng R BR70-34-700F L BR70-34-900F
AWD R BA1E-34-700A
L BA1E-34-900A
10
Spring, Coil¶
Hatchback
Man Trans R/L B458-34-011A Auto Trans R/L B463-34-011A
Sedan
FWD
Man Trans R/L B463-34-011A Auto Trans R/L BR72-34-011A
AWD
Man Trans R/L BR72-34-011A Auto Trans R/L BR75-34-011A
¶Order by Application
11
Bumper, Stop
R/L B455-34-111B
12
Seat, Rubber
R/L B455-34-012
13
Seat, Spring
R/L B455-34-340A
14
Bushing, Mtg
R/L B455-34-38XB
15
Mount, Strut
R/L B455-34-380D
16
Cap, Damper
R/L 1011-34-019
17
Arm Assy, Lower Control
1990-91
FWD R B455-34-300E
L B455-34-350E
AWD R B530-34-300A
L B530-34-350A
1992-95
Std Duty
To 3-9-93 R BR70-34-300B
L BR70-34-350B
From 3-9-93 R B455-34-300E
L B455-34-350E
Hvy Duty
To 3-9-93 R BS06-34-300
L BS06-34-350
From 3-9-93 R B620-34-300C
L B620-34-350C
18
Joint, Ball¶
To 3-9-93 R/L B455-34-550 From 3-9-93 R/L BTDA-34-550
Bolt, Ball Joint¶
R/L B455-34-349A
¶Included w/Lower Control Arm Assy
19
Bolt, Lower Arm
R/L B455-34-113
20
Bar, Stabilizer
FWD
Std Duty B459-34-151 Hvy Duty B461-34-151B
AWD BA1C-34-151A
21
Bushing, Stabilizer
FWD
Std Duty R/L B459-34-156A Hvy Duty R/L EA03-34-156
AWD R/L B461-28-156A
22
Bracket, Stabilizer
To 6-1-94 R/L B461-34-155A From 6-1-94 R/L BC1D-34-155B
23
Crossmember, Susp
FWD EA01-34-800G AWD B528-34-800G
FRONT DRIVE AXLE
Illustration Located in Next Column
1
Shaft Assy, Axle
FWD
1.6L Eng R FZ24-25-400R-0A
L F024-25-600R-0H
1.8L Eng SOHC Eng R FS17-25-400R-0F
L FS17-25-600R-0F
DOHC 1990-91
Man Trans R F037-25-500R-0B
L F037-25-600R-0D
Auto Trans R F037-25-500R-0B
L F017-25-600R-0E
DOHC 1992-95
Right
To 3-1-92 F037-25-400R-0A From 3-1-92 F037-25-500R-0B
Left
To 7-1-92 F037-25-600R-0D From 7-1-92 F037-25-600R-0D
AWD
Man Trans R F051-25-500
L F051-25-600D
Auto Trans R F059-25-500B
L F052-25-600B
2
Joint Set, Outer¶ (b)
FWD
1.6L Eng R F024-22-510A
L F024-22-610A
1.8L Eng SOHC Eng
To 7-12-93 R FS17-22-510
L FS17-22-610
From 7-12-93 R FS17-22-510C
L FS17-22-610C
DOHC Eng
Man Trans R F037-22-510B
L F037-22-610A
Auto Trans R F037-22-510B
L F017-22-610A
AWD
Man Trans R F051-22-510A
L F051-22-610A
Auto Trans R F059-22-510B
L F052-22-610A
3
Boot, Outer¶ (a) (b)
FWD
1.6L Eng R/L BS10-V9-050-9U
1.8L Eng SOHC Eng R/L BS05-V9-050 DOHC Eng R/L BS40-V9-050-9U
AWD R/L BS20-V9-050-9U
(a) Included w/Outer Joint Set
4
Joint Set, Inner¶ (b)
FWD
1.6L Eng 90-92 R/L FZ02-22-520A
93-95 R/L FZ02-22-520A
1.8L Eng SOHC Eng 90-92 R FS17-22-520C
L FS17-22-620
93-95 R FS17-22-520C
L FS17-22-620B
DOHC Eng
1990-92 R F037-22-520
L F017-22-620C
1993-95
Man Trans R F037-22-520
L F037-22-620C
Auto Trans R F037-22-520
L F017-22-620C
AWD R F051-22-520
L F051-22-620C
5
Boot, Inner¶ (a) (b)
FWD
1.6L Eng R/L F061-22-540-9U
1.8L Eng R/L FS17-22-540
AWD R/L G071-22-540
(a) Included w/Inner Joint Set
6
Damper, Dynamic¶ (b)
1.6L Eng F002-25-411B
1.8L Eng F018-25-411
¶Included w/Axle Shaft Assy
7
Shaft Assy, Joint (b)
Man Trans (DOHC Eng) F037-25-700 Auto Trans (DOHC Eng) F047-25-700
8
Seal, Dust Inner¶ (b)
F002-25-744
9
Bearing, Ball¶ (b)
9960-68-2063
10
Brkt, Shaft¶ (b)-Serviced w/Joint Shaft Assy
11
Seal, Dust Outer¶ (b)
F002-25-742
¶Included w/Joint Shaft Assy
MAZDA 323/PROTEGE 1990-94
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
49
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(b) Order by Application
FRONT STEERING LINKAGE/GEAR
MANUAL
1
Gear Assy
BR70-32-110A
2
Rod, Inner Tie¶
R/L B455-32-24X
3
Boot, Dust¶
R/L B455-32-125
4
Rack, Gear¶
BR70-32-119
5
Bushing, Shaft¶
BF67-32-114
6
Housing, Gear¶
BR70-32-120
7
Pinion, Gear¶
BR70-32-122
8
Cover, Lever¶
B455-32-112
Rubber, Mounting¶
9 Right B455-32-124
10 Left B455-32-123
Bracket, Mounting¶
11 Right B455-32-134 12 Left B455-32-133
¶Included w/Gear Assy
13
End, Tie Rod
R/L 8AB2-32-280
Seal, Dust
R/L B455-32-279
POWER
1
Gear Assy
FWD BR71-32-110L AWD BA1C-32-110C
2
Rod, Inner Tie¶
FWD R B456-32-24X
L B456-32-25X
AWD R B528-32-24X
L B528-32-25X
3
Boot, Dust¶
R/L B456-32-125
4
Rack, Gear¶
FWD BR71-32-119 AWD BA1C-32-119
5
Valv e, Gear¶
FWD
To 4-1-93 BR71-32-380 From 4-1-93 BR72-32-380
AWD BA1C-32-380
6
Cover, Lever¶
B456-32-112
Insulator, Gear¶
7Right
FWD B456-32-124 AWD B528-32-124
8Left
FWD B595-32-123 AWD B528-32-123
Bracket, Mounting¶
9 Right
FWD B456-32-134 AWD B528-32-134
10 Left
FWD B456-32-133 AWD B528-32-133
11
Bracket, Hose¶
FWD BR71-32-18X AWD BA1C-32-18X
12
Pipe, Fluid¶
Right Turn
FWD BR71-32-6G0A AWD BA1C-32-6G0
13
Pipe, Pressure¶
FWD BR71-32-451 AWD BA1C-32-451
14
Pipe, Fluid¶
Left Turn
FWD BR71-32-481 AWD BA1C-32-481
¶Included w/Gear Assy
15
End, Tie Rod
R/L 8AB2-32-280
STEERING PUMP
1
Pump Assy
FWD
1.6L Eng B456-32-600G
1.8L Eng BR71-32-600R-0D
AWD B530-32-600A
2
Pulley, Pump¶-Serviced w/Pump Assy
3
Bracket, Pump¶
B456-32-614
4
Pipe, Suction¶
1.6L Eng B456-32-5M0
1.8L Eng BR71-32-5M0
5
Nipple, Hose¶
B456-32-613A
6
Sensor, Pressure¶
B456-32-230
¶Included w/Pump Assy
7
Bracket, Pump Side
B456-32-60YB
8
Bracket, Pump Rear
B25D-32-680
9
Reservoir Assy
BR71-32-690D
10
Cap, Reservoir¶
To 12-1-91 B01C-32-691 From 12-1-91 G211-32-618A
¶Included w/Reservoir Assy
11
Strainer, Reservoir
BR71-32-503A
12
Pipe Assy, Cooling
BR71-32-470B
13
Hose, Return Front¶
B456-32-684A
14
Hose, Return Rear¶
B456-32-683A
¶Included w/Cooling Pipe Assy
15
Hose, Suction
BR71-32-688
16
Hose Assy
B456-32-410F
17
Mount, Hose Assy¶
H267-32-425
¶Included w/Hose Assy
18
Hose, Pressure
BR71-32-49YC
19
Hose, Return
B456-32-6F0A
STEERING WHEEL/COLUMN
1
Wheel Assy, Steering
w/Cruise Control BR71-32-980B w/o Cruise Control
Base, GT Model BR70-32-980B Sport Model B456-32-980A
2
Cover, Steering Wheel¶
w/Cruise Control BR71-32-040 w/o Cruise Control
Base, GT Model B461-32-040 Sport Model B456-32-040
¶Included w/Steering Wheel Assy
3
Cap Assy, Horn
w/Cruise Control BR71-32-800C w/o Cruise Control
Base Model BR70-32-800 GT Model B461-32-800A Sport Model B456-32-800
4
Switch, Cruise Control¶
BR70-66-3D1C
¶Included w/Horn Cap Assy
5
Cover Assy, Column Upper
w/Cruise Control BR72-60-220A w/o Cruise Control BR70-60-220
6
Cover Assy, Column Lower
w/Key Lamp BR70-60-230 w/o Key Lamp BR93-60-231
7
Label, Indicator¶
w/Cruise Control BR70-60-222 w/o Cruise Control BA70-60-222
¶Included w/Column Upper Cover Assy
8
Case, Lamp (a)
B456-60-245
9
Lens, Column (a)
B456-60-246
(a) Included w/Column Lower Cover Assy
10
Bulb & Socket
B456-60-223
11
Ring, Key Cylinder
LA01-60-261
12
Switch, Combination
w/Intermittent Wiper
w/Rear Wiper
w/Cruise Control BB7B-66-120 w/o Cruise Control
Standard, DX, SE Model BB7A-66-120 LX Model BB7B-66-120
w/o Rear Wiper
w/Cruise Control BR75-66-120D w/o Cruise Control BR72-66-120G
w/o Intermittent Wiper BR70-66-120G
Switch, Ignition
B455-66-151A
13
Column Assy
w/Tilt Column BR71-32-100G w/o Tilt Column BR70-32-100E
14
Bracket, Shaft Upper¶
BS07-32-175A
15
Bracket, Shaft Lower¶
BR71-32-140
16
Lever, Adjust¶
B456-32-171
¶Included w/Tilt Steering Column Assy
17
Shaft, Intermediate
FWD BR71-32-090E AWD BA1C-32-090
18
Cover, Steering Shaft
FWD BR70-32-210E AWD BA1C-32-210
19
Plate, Strg Upper
BR70-32-216
20
Plate, Strg Lower
BR70-32-212
21
Cover, Lever
BR70-32-215C
ENGINE
1.6L ENG
Pulley, Crankshaft¶
90-91 B6S7-11-401A 92-95 B6S8-11-401
¶Order by Application
Cover, Timing Belt
Upper B630-10-510B Lower B630-10-500D
Pan, En g Oil
B366-10-400A
Gasket, Eng Oil Pan
R/L B541-10-427-8
Sealant, Eng Oil Pan
8527-77-739
1.8L ENG
Pulley, Crankshaft
1990-91
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