Mazda MX-5 Miata 1990 1997 User Manual

MAZDA MIATA 1990-97
MAZDA MIATA 1990-97
SECTION INDEX
A/C /HEATER.................................................................................... 221
A/C REFRIGERANT CAPACITIES ................................................... 221
ABS/BRAKES ................................................................................... 223
AIR BAG SYSTEM............................................................................ 222
AIR CLEANER .................................................................................. 225
BACK WINDOW................................................................................ 230
CENTER CONSOLE......................................................................... 227
CLEAR COAT IDENTIFICATION ...................................................... 220
CONVERTIBLE TOP......................................................................... 229
COOLING.......................................................................................... 221
COWL & DASH................................................................................. 226
CRUISE CONTROL SYSTEM .......................................................... 222
ELECTRICAL.................................................................................... 226
EMISSION SYSTEM......................................................................... 226
ENGINE MOUNTS............................................................................ 225
ENGINE/TRANS ............................................................................... 225
EXHAUST ......................................................................................... 226
FRONT BUMPER ............................................................................. 220
FRONT DOOR.................................................................................. 228
FRONT FENDER.............................................................................. 222
FRONT INNER STRUCTURE........................................................... 222
FRONT LAMPS................................................................................. 220
FRONT STEERING LINKAGE/GEAR............................................... 224
FRONT SUSPENSION ..................................................................... 223
FUEL TANK....................................................................................... 231
HARDTOP......................................................................................... 230
HOOD ............................................................................................... 221
INFORMATION LABELS................................................................... 220
INSTRUMENT PANEL ...................................................................... 227
LUGGAGE LID.................................................................................. 231
PAINT CODE LOCATION.................................................................. 220
QUARTER PANEL ............................................................................ 230
REAR BODY ..................................................................................... 231
REAR BUMPER................................................................................ 232
REAR DRIVE AXLE.......................................................................... 231
REAR LAMPS................................................................................... 232
REAR SUSPENSION........................................................................ 231
ROCKER/PILLARS/FLOOR.............................................................. 227
SEAT ................................................................................................. 228
SEAT BELTS ..................................................................................... 228
SPECIAL CAUTIONS........................................................................ 220
STEERING PUMP ............................................................................ 224
STEERING WHEEL/COLUMN ......................................................... 224
UNDERHOOD DIMENSIONS........................................................... 222
WHEEL ............................................................................................. 223
WINDSHIELD.................................................................................... 226
SPECIAL CAUTIONS
Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag
Special Cautions.
SUSPENSION
Manufacturer advises that some new fasteners must be used whenever
old fasteners are loosened or removed.
PAINT CODE LOCATION
Paint code located on left lock pillar.
CLEAR COAT IDENTIFICATION
All metallic colors are clear coat.
INFORMATION LABELS
Illustration Located in Next Column
1
Label, Headlamp Label, Radiator Caution
2
Label, Fan Caution
3
Label, Model
4
Label, Air Bag Caution
5
Label, VIN
6
220
NA04-51-S02 0488-15-201 B660-15-031
90-93 8595-69-011B
94 NA01-69-068A 95-97 B001-69-D51 90-93 NA01-57-K92
94 KA78-57-K91
NA01-69-068A
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
7
Label, Emission
1990-91
w/Calif Emission NA01-69-036D w/o Calif Emission NA04-69-036C
1992
w/Calif Emission NA01-69-036E w/o Calif Emission NA04-69-036D
1993
w/Calif Emission NA01-69-036G w/o Calif Emission NA04-69-036E
1994
USA NA75-69-036 Canada
English N.A. French N.A.
1995
USA NB11-69-036 Canada
English N.A. French N.A.
1996-97
USA NB38-69-036 Canada
English N.A. French N.A.
Label, Caution
8
Label, Vacuum Diaphragm
9
Label, A/C
10
Label, Tire
11
Label, Safety Panel
12
Canada N.A.
Label, Spare Tire
13
English BF68-69-073B French N.A.
Label, Fuel Warning
14
Label, Unleaded Fuel
15
Label, Battery
16
Label, Battery
17
90-93 NA01-57-K91
94 KA78-57-K91
90-93
NA01-69-044
94-96 NA75-69-044
97 NB38-69-044
NA75-61-439 NA01-69-014A
KA10-69-D61A UB40-69-C61 FA03-69-C72A FA01-69-064B
FRONT BUMPER
1
Cover, Front (P)
(P) Paint to Match
Retainer, Center Cover
2
Retainer, Outer
3
Seal, Lower
4
Seal, Upper
5
NAY1-50-030A
NA01-50-0K0B
R NA01-50-0J1
L NA01-50-0J5
90-96 NA75-50-0K6A
97 N.A.
NA75-50-0K7A
Fastener, Lwr Seal (8)
6
Fastener, Upper Seal (4)
7
Plate, Center Support
8
Plate, Outer Support
9
Seal, Cover
10
Fastener, Cover
11
Bracket, Upper
12
Bracket, Upper
13
Slide, Bumper
14
Bar Assy, Reinforcement
15
Spacer, Reinf Bar¶
16
¶Included w/Reinforcement Bar Assy
Pipe, Strg Return/Cooler-See Steering Pump Section
17 18
Guide, Air
w/ABS NA23-50-A20A w/o ABS NA01-50-A20B
Cover, Air Guide (3)
19
Fastener (2)
20
Cover, Under
21
Frame, License
22
Protector, License
23
Bracket, Frame
24
Emblem
25
1990-93
Light Gray NA04-51-711-14 Dark Gray NA04-51-711-18
1994-97 BB1H-51-731
90-96 UB39-50-795
97 N.A.
NA01-56-145
R NA01-50-2A0B
L NA01-50-1AYC
R NA01-50-1B0
L NA01-50-1C0 R/L NA01-50-0G9 R/L BF82-50-233 R/L NA01-50-1ZYB
L NA01-50-160 R/L B092-50-032
NA01-50-070 NA01-50-114
NA01-50-101A BF67-50-033 NA01-56-111F NA01-50-180A FB01-50-144
R/L NA01-50-18X
FRONT LAMPS
HEADLAMP
1
Lamp Assy Ring, Retaining¶
2
Ring, Mounting¶
3
Spring, Adjust¶
4
Screw, Adjust¶ (2/Side)
5
¶Included w/Lamp Assy
Sealed Beam
6
Bezel, Headlamp
7
Screw, Headlamp (4/Side) Lid, Lamp
8
Screw, Lid (4/Side) Hinge Assy
9
Housing, Hinge¶
10
Bracket, Hinge¶
11
Cap, Hinge¶
12
¶Included w/Hinge Assy
Rod, Retractable
13
Motor Assy
14
Boot, Motor¶
15
Bolt, Motor¶
16
¶Included w/Motor Assy
Protector, Lamp Front
17
Protector, Lamp
18
Protector, Lamp Rear
19
1
Lamp Assy
PARK/SIGNAL LAMP
Illustration Located in Next Column
R 8BN1-51-030A
L 8BN1-51-040A R/L NA01-51-033A
R NA01-51-032
L NA01-51-034 R/L NA01-51-046 R/L NA01-51-037
R/L 0000-11-6024-HL
R NA01-50-741
L NA01-50-751 R/L B481-50-75X
R NA01-51-SH1B
L NA01-51-SH2B
90-93 R/L 9074-00-512 94-97 R/L BS34-51-S25A
R NA01-51-SC0B
L NA01-51-SD0B
R NA01-51-SC5B
L NA01-51-SD5B
R NA01-51-SC1A
L NA01-51-SD1A R/L KA01-51-SD6
R/L NA01-51-SA5
R NA01-51-SAX
L NA01-51-SBX R/L NA01-51-669 R/L FB01-51-665
R/L NA01-51-SJ2A
L NA01-51-SK2
R NA01-51-SE1
L NA01-51-SE2
R 8BN1-51-060
madpl1_g01_
Page 220—April 22, 2004—13:33:39—Version Manufacturer
Lens & Housing Assy¶
2
Tube, Lamp¶ (a)
3
(a) Included w/Lens & Housing Assy
Socket¶
4
Wire¶
5
USA-Serviced w/Socket Canada R/L N.A.
Bulb¶
6
¶Included w/Lamp Assy
SIDE MARKER LAMP
L 8BN1-51-070
R NA01-51-06XA
L NA01-51-07XA
R/L NA01-51-069
R/L NA01-51-064
R/L 0000-11-0194
MAZDA MIATA 1990-97
5
Compressor¶ Clutch Assy, Magnet¶
6
Armature, Clutch¶ (a)
7
Pulley, Clutch¶ (a)
8
Coil, Magnet¶ (a)
9
¶Included w/Compressor Assy (a) Included w/Magnet Clutch Assy
Hose, Suction
10
Hose, Pressure
11
Tube Assy, Upper A/C
12
Switch, Pressure¶
13
¶Included w/Upper A/C Tube Assy
Tube, Lower A/C
14
Pipe, Condenser Pressure
15
1990-93 NA02-61-466C 1994-97-Serviced w/Pressure Hose
Fan, Condenser
16
Bracket, Mounting
17
90-93 NA02-61-K00 94-97 NA75-61-K00 90-93 NA02-61-L10 94-97 NA75-61-L10 90-93 F065-61-611 94-97 NA75-61-L11 90-93 NA02-61-L12 94-97 NA75-61-L12 90-93 FD15-61-L13 94-97 NA75-61-113
90-93 NA01-61-461C 94-97 NA75-61-461 90-93 NA01-61-462D 94-97 NA75-61-462 90-93 NA01-61-46X 94-97 NA75-61-46XA 90-93 NA01-61-503 94-97 GB6H-61-503
90-93 NA01-61-468A 94-97 NA75-61-468
NA01-61-710 NA01-61-4H1
1
Lamp Assy Lens & Body Assy¶
2
Gasket, Lens¶ (a)
3
(a) Included w/Lens & Body Assy
Socket¶
4
Bulb¶
5
¶Included w/Lamp Assy
R 8BN1-51-120
L 8BN1-51-130
90 R NA01-51-5E1C
L NA01-51-5F1C
91-97 R NA01-51-5EXA
L NA01-51-5FXA
R/L NA01-51-5D3A
R/L NA01-51-5E2 R/L 0000-11-1157-NA
HOOD
Man Trans 90-93 BPE8-15-200 Auto Trans 90-93 B64J-15-200C
Cap, Radiator¶
2
Cock, Drain¶
3
Mount, Rad Upper¶
4
Mount, Rad Lower¶
5
¶Included w/Radiator Assy
Fan, Cooling
6
Man Trans 90-91 B61P-15-140 Auto Trans 90-91 B6S8-15-140A
Shroud, Fan
7
Motor, Fan
8
Man Trans BPE8-15-150 Auto Trans B64J-15-150A
Pump Set, Water
9
Gasket, Pump¶
10
¶Included w/Water Pump Set
Pulley, Pump
11
Hose, Rad Upper
12
Hose, Frt Lower Rad
13
Hose, Rear Lower Rad
14
Pipe, Lower Rad
15
Tank Assy, Coolant
16
Cap, Tank¶
17
¶Included w/Coolant Tank Assy
94-97 BPE8-15-200 94-97 BPE9-15-200
D316-15-205
NF01-15-203 R/L N326-15-202 R/L B61P-15-202
92-97 B61P-15-140A 92-97 B64J-15-140
B61P-15-210B
90-94 8AB8-15-010 95-97 8ABB-15-010A 90-93 B6BF-15-116 94-97 B6BF-15-116
90-93 B366-15-131A 94-97 B3C7-15-131 90-93 B61P-15-186 94-97 BPE8-15-186 90-93 B61P-15-185 94-97 B61P-15-185
B61P-15-184
B61P-15-190
B61P-15-350D
B61P-15-355A
A/C REFRIGERANT CAPACITIES
A/C R-12 Refrigerant Capacity
1990-93: 28 Ozs (1.75 Lbs)
A/C R-134 Refrigerant Capacity
1994-97: 21.2 Ozs (1.32 Lbs)
A/C /HEATER
18
Evaporator Assy Case, Evap Upper¶
19
Case, Evap Lower¶
20
Core, Evaporator¶
21
Valve, Expansion¶
22
Pipe, Valve¶
23
¶Included w/Evaporator Assy
Heater Assy
24
Case, Heater¶
25
Core, Heater¶
26
Linkage, Heater Air Flow¶
27
Linkage, Heater Temperature¶
28
¶Included w/Heater Assy
90-93 NA75-61-520D 94-97 NA75-61-520D 90-93 NA01-61-J20 94-97 NA01-61-J01A
NC10-61-J02
NA75-61-520D 90-93 NA01-61-J14 94-97 NA75-61-J14
NA01-61-J15
90-93 NA01-61-130A 94-97 NC10-61-130F
R/L NA01-61-A01-2 90-93 NA01-61-A10 94-97 NA75-61-A10
NA01-61-A30A NA01-61-A20
1
Panel, Hood Cushion, Front Rubber
2
Cushion, Center Rubber
3
Cushion, Rear Rubber
4
Hinge
5
Latch
6
Rod, Support
7
Holder, Rod Front
8
Holder, Rod Rear
9
Cable, Release
10
Fastener, Cable
11
Holder, Cable
12
Clip, Cable
13
Seal, Cowl
14
NAY1-52-310D R/L FB01-56-787B R/L FB01-56-786A R/L NA01-56-78X
R NA01-52-410D
L NA01-52-420D
NA01-56-620C
90-93 NA01-56-650 94-97 NA75-56-650A
G030-56-693A
B092-52-518
NA01-56-720D
LA01-56-631
H115-45-916A
G030-67-519
NA01-56-760
COOLING
1
Radiator Assy
madpl1_g01_
Illustration Located in Next Column
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
1
Condenser Receiver/Drier
2
Pipe, Receiver/Drier
3
Compressor Assy
4
NA75-61-480 90-93 NA01-61-500A 94-97 NA75-61-500
NA75-61-467 90-93 NA02-61-450A 94-97 NA75-61-450
Page 221—April 22, 2004—13:33:41—Version Manufacturer
Blower Assy
29
Case, Upper¶
30
Case, Lower¶
31
Motor, Blower¶
32
90-93 NA01-61-140A 94-97 NC11-61-140A 90-93 NA01-61-B01 94-97 NA75-61-B01
NA01-61-B02 NA01-61-B10
221
MAZDA MIATA 1990-97
A/C /HEATER Cont’d
33
Flap, Vent¶-Serviced w/Blower Assy
34
Resistor¶
¶Included w/Blower Assy
FRONT FENDER
1
Fender (HSLA) Liner, Fender
2
Fastener, Liner (5/Side)
3
Clip, Liner Screw
4
(5/Side) R/L LA01-56-135
UNDERHOOD DIMENSIONS
FRONT INNER STRUCTURE
Illustration Located in Next Column
1
Bar, Upper Tie Bar, Lower Tie
2
Support, Latch
3
Bracket, Radiator
4
Bracket, Stay
5
NA01-61-B15
R NAY1-52-110
L NAY1-52-210
R NA01-56-131A
L NA01-56-141C
R/L NA01-56-145
FRONT
90-93 NA01-53-100F 94-97 NA75-53-100
NA01-53-16XC NA01-56-221B
R B61P-15-240A
L B61P-15-250A
R/L NA01-54-180
SIDE
1
Apron Assy (a)
Panel, Apron¶ (a)
2
(a) Use w/Part #B001-56-051
Cover¶ (b)
(b) As Required
Rail, Upper Front¶
3
Rail, Upper Rear¶
4
Reinforcement¶
5
Bracket, Air Cleaner¶
6
Left Side NA01-54-36X
Box, Torque¶
7
Bracket, Stabilizer¶
8
Reinf, Tie Down Hook¶
9
¶Included w/Apron Assy
Hook, Tie-Down
10
Reinf, Apron
11
Shield, Splash
12
90-93 R NAY1-53-200D
L NAY1-54-200D
94-97 R NAY1-53-200D
L NAY2-54-200
R NA01-53-210F
L NA01-54-210G
R NA01-53-37Y
L NA01-54-37Y
90-96 R NA01-53-37ZB
L NA01-54-37ZA
97 R NA01-53-37ZB
L NA01-54-37ZD
R NA01-53-380
L NA01-54-380B
R NA01-53-391
L NA01-54-391
R N067-53-330
L N067-54-330
R NA01-53-32XB
L NA01-54-32XC
R NA01-56-34XD
L NA01-56-34YD
R NA01-53-591
L NA01-54-590
ELECTRICAL COMPONENTS
B001-56-051
NA01-56-112
94 NA80-66-760
Cover, Fuse Block¶
2
¶Included w/Main Fuse Block Assy
95-97 NB11-66-760
90 NA02-66-762B
91-93 NA23-66-762
94 NA80-66-762
95-97 NB11-66-762
CRUISE CONTROL SYSTEM
1
Actuator, Cruise Control Brkt, Actuator Front
2
Brkt, Actuator Rear
3
Wire, Cruise Control
4
Clip, Cruise Control Wire
5 Front LA01-66-3A1 6 Rear UB39-61-479A
Control, Cruise
7
LA01-66-310A NA01-66-3A3A NA01-66-3A2A NA01-66-311A
NA01-66-320
AIR BAG SYSTEM
1990-94
1
Sensor, Outer Sensor, Center
2
Cover, Outer Sensor
3
Cover, Center Sensor
4
Cover, Outer Sensor
5 Right NA01-56-191A 6 Left
w/o ABS NA01-56-181A
Sensor, Inner Air Bag
7
Illustration Located in Next Column
8
Module, Driver Air Bag Module, Pass Air Bag
9
Control Unit, Diagnosis
10
1990-93 NA01-67-7F0A 1994 GA2A-67-7F0A
Bracket, Control Unit
11
Power Unit, Back-Up
12
Clockspring¶-See Steering Wheel/Column Section
¶Serviced w/Combination Switch
R NA01-57-K2XK
L NA01-57-K2YK
90-93 NA01-57-K10H
94 NA75-57-K1XA
R NA01-57-K45B
L NA01-57-K46B
NA01-57-K47C
NA01-57-K40D
NA01-57-K00E-00
94 NAY5-57-K7X-00
R NA05-67-9A1B
L NA06-67-9A1B
90-93 NA01-67-7G0A
1
222
Block Assy, Main Fuse
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
90 NA01-66-760B
91-93 NA23-66-760
madpl1_g01_
Page 222—April 22, 2004—13:33:43—Version Manufacturer
1
Sensor Assy, Air Bag¶
¶Add'l Parts &/or Dealer Contact Required
Sensor, Air Bag¶
2
Bracket, Sensor¶
3
¶Included w/Air Bag Sensor Assy
1995-97
N034-57-K30B
N034-57-K30B N034-57-KX0A
95 NA13-43-7A0A
Brkt, Hydraulic Unit
2
Bracket, Upper
3
Control Unit, ABS¶
4
Bracket, ABS Control Unit
5
1990-94¶-Serviced w/ABS Control Unit 1995-97 NB13-67-B4X
¶Included w/ABS Control Unit
Sensor, ABS Front
6
Sensor, ABS Rear
7
96-97 NA13-43-7A0B 90-94 NA23-43-310B 95-97 NB13-43-310A 95-97 NB13-43-321A 90-94 NA17-67-650A 95-97 N036-67-650
R NA23-43-70XE
L NA23-43-73XE
R NA23-43-71YB
L NA23-43-72YB
WHEEL
STEEL WHEEL
1
Wheel
14x5-1/2JJ" 9965-B9-5540
Cap Assy, Center
2
Emblem¶
3
¶Included w/Center Cap Assy
Stem, Valve
4
Nut, Lug
5
w/Chrome B002-37-160A w/o Chrome 0603-26-161A
90-93 B455-37-190 94-96 NA53-37-190
97 B455-37-191 90-92 B001-37-192 93-96 GA7C-37-192
97 N.A.
9963-60-4130
ALUMINUM WHEEL
MAZDA MIATA 1990-97
7 Emblem¶ M011-37-192
¶Included w/Cap Set
Cap, Center (Spoke Wheels)
8
Stem, Valve
9
Nut, Lug
10
w/Chrome B002-37-160A w/o Chrome 0603-26-161A
1
Wheel
14x4T" 90-93 9965-15-4040
Stem, Valve
2
FRONT SUSPENSION
1
Rotor, Brake Hub Assy
2
w/ABS 90-93 R/L NA23-33-04XA w/o ABS R/L NA01-33-04X
Bolt, Hub¶ (4/Side)
3
Ring, ABS Sensor¶
4
¶Included w/Hub Assy
Sensor, ABS-See Anti-Lock Brake System Section
5
Caliper, Brake
1990-93
w/ABS R NAY0-33-98ZR
w/o ABS R N001-33-980 1994-96 R NAY5-33-98ZR 1997 R NAY5-33-98ZR
Hose, Brake
Knuckle Assy
6
w/ABS 90-94 R NA23-33-021A
w/o ABS 90-94 R NA01-33-021A
Shield, Splash
7
1990-93¶
w/ABS R NA23-33-261
w/o ABS R NA01-33-261 1994-97 R NA75-33-261
¶Included w/Knuckle Assy
EA02-37-192 9963-60-4130
SPARE WHEEL
94-96 9965-18-4040
97 N.A.
9963-60-4130
90-93 R/L B25Y-33-25XB 94-97 R/L N026-33-25XC
94-97 R/L NA23-33-04XA
R/L B455-33-062 R/L NA23-33-471B
L NAY0-33-99ZR L NAY0-33-99ZR L NAY5-33-99ZR L NAY5-33-99ZR
90-93 R NA01-43-810B
L NA01-43-820B
94-97 R NA75-43-810A
L NA75-43-820A
L NA23-33-031A
95-97 R NA23-33-021B
L NA23-33-031B L NA01-33-031A
95-97 R NA01-33-021B
L NA01-33-031B
L NA23-33-271 L NA01-33-271 L NA75-33-271
Module, Driver Air Bag
4
Module, Passenger Air Bag
5
Clockspring¶ (a)
6
1997 NB17-66-CS0A
¶1995-96-Serviced w/Combination Switch Assy-See Steering
Wheel/Column Section
(a) Included w/Combination Switch Assy
NB11-57-K00-00 NB29-57-K7X-00
ABS/BRAKES
Illustration Located in Next Column
1
Hydraulic Unit, ABS
madpl1_g01_
90-94 NA23-43-7A0C
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
Spring, Coil
Wheel
1 14x5-1/2" (7 Spoke) 90-91 8BN1-37-600 2 14x6" BBS 92-93 8BN4-37-600
3 14x6" 7 Spoke
Silver 94-97 9965-13-6040 Polished 94-97 9965-19-6040
4 15x6" 5 Spoke 95-97 9965-E8-6050
Cap, Center
5
14x5-1/2" (7 Spoke) 90-92 NA01-37-190A
Cap, Center (BBS Wheel)
6 Cap Set M011-37-190
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
93 8BN5-37-600 94 9965-09-6040
95-97 9965-C3-6050
93 NA52-37-190A
8
Man Trans 90-93 R/L NA01-34-011A Auto Trans 90-93 R/L NA03-34-011
Strut
9
1990-93
w/ABS R/L NA23-34-700B
w/o ABS R/L NA01-34-700 1994
w/ABS R/L NA53-34-700B
w/o ABS R/L N018-34-700B 1995-97
w/Sport Pkg R/L N023-34-700D
Illustration Located in Next Column
94-97 R/L NA03-34-011 94-97 R/L NA81-34-011
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