Maytag MWF4200AWS, MWF4300AWS Owner's Manual

MAYTAG Whole Home Water Filtration System
Owner’s Manual
Models: MWF4100AWS MWF4200AWS MWF4300AWS
Your Operation and Maintenance Guide
Table of Contents
Dealer and System Information .................................................................. 2
IMPORTANT! READ THIS FIRST........................................ 3
Safety Instructions....................................................................................... 3
Certifications and Testing........................................................................... 7
Service .......................................................................................................... 9
Legal Disclaimer .......................................................................................... 9
Trademarks................................................................................................. 10
System Description ................................................................................... 11
Replacement Parts..................................................................................... 11
Startup of a new MAYTAG Whole Home Water Filtration System......... 12
Sanitizing Your Household Distribution System .................................... 12
Maintenance Schedule .............................................................................. 12
Replacing/Cleaning the Internal Prefilter and Cleaning the System..... 15
Replacing the External Sediment Prefilter Cartridge ............................. 19
Setting the Controller ................................................................................ 22
Choosing a Controller Program ............................................................... 23
Winterization Procedure............................................................................ 24
Annual Maintenance Checklist ................................................................. 32
Cleaning the Stainless Steel Casing ........................................................ 32
Frequently Asked Questions .................................................................... 32
Troubleshooting......................................................................................... 37
MAYTAG Whole Home Water Filtration System Operational
Specifications............................................................................................. 39
MAYTAG WHOLE HOME WATER FILTRATION SYSTEM Limited Warranty
..................................................................................................................... 40
Important: see safety warnings and cautions inside.
MAYTAG Whole Home Water Filtration System Owners Manual MA1-5 November 2003
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Thank you…
By purchasing the MAYTAG Whole Home Water Filtration System you have taken the first step in providing safer, great tasting water for the entire home.
The MAYTAG Whole Home Water Filtration System is an advanced Point of Entry (POE) water filtration system that uses ultrafilter membrane technology to provide a physical barrier to bacteria, parasites, viruses and particles. The System requires minimal maintenance and will provide you with years of cleaner, safer, better tasting water. Simply follow the information found in this manual and schedule an annual maintenance visit by your MAYTAG Whole Home Water Filtration System Qualified Dealer.
The MAYTAG Whole Home Water Filtration System should only be installed where the System and the installation complies with provincial or state laws and local laws and regulations. The MAYTAG Whole Home Water Filtration System conforms to ANSI/NSF 42 and 53 for the specific performance claims as verified and substantiated by test data. The System should only be used to filter cold water (less than 38°C (100 F)) and must be protected from freezing.
Dealer and System Information
MAYTAG Qualified Dealer
Model Number
Qualified Technician
Phone Number (MAYTAG Customer Care) 1-800-688-2002
Emergency Customer Service Number
Membrane Module Serial Number
Backpulse Tank Serial Number
Backpulse Tank Pressure Setpoint
Installation Date
Maytag Canada 4151 North Service Road Burlington, Ontario L7R 4A8 1-800-688-2002
____________________
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IMPORTANT! READ THIS FIRST
Read this manual carefully prior to use.
Permanently locate the manual near the water filtration system.
Periodic checks of the MAYTAG Whole Home Water Filtration System are required to ensure safe and
efficient operation.
Annual maintenance by a MAYTAG Services Qualified Service Technician is required to validate the
limited warranty.
Cost of annual maintenance is the Owner’s responsibility.
Many of the tools referenced are available through your MAYTAG Qualified Dealer.
Maintenance on the MAYTAG Whole Home Water Filtration System will mean that your house will not
have water during the maintenance procedure. If water is required for cleaning a component or any other use during the maintenance procedure, be sure to fill enough suitable water containers before beginning the maintenance procedure.
Using this Manual …
The following typographical conventions are used in this manual:
Start by reviewing these important safety alert symbols. These safety symbols will alert you to the possibility of serious injury, death, or property damage.
Italics are used for emphasis.
Danger notices indicate the potential for severe injury, illness, death and/or property damage (ie. electrocution). Read and follow all instructions.
Warnings indicate actions that could cause damage to equipment, water contamination, severe injury, illness, death and/or property damage.
Safety Instructions
The MAYTAG Whole Home Water Filtration System has been designed and tested to offer reliable service, provided it is installed by a MAYTAG Services Qualified Service Technician and is operated, maintained, and tested in strict accordance with the safety instructions contained in this manual.
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Operational Safety
The MAYTAG Whole Home Water Filtration System is under pressure during use and
precautions must be taken.
This device is designed to operate on a 120VAC/15 Amp/ 60Hz line. Do not modify the plug
on the power cord. If the plug does not fit the electrical outlet, have a proper outlet installed by a qualified electrician.
To avoid System damage: Ensure that a Stainless Steel Prefilter or Carbon Prefilter is in place
during operation of the System. In the absence of an Internal Prefilter, abrasive damage to the System may occur. A damaged System may permit contaminated water to enter the household distribution system causing illness. Irreversible and premature fouling of the System may also occur resulting in System replacement at the owner’s expense.
Service and Maintenance Safety
To avoid electric shock: Disconnect the AC power from the MAYTAG Whole Home Water
Filtration System before servicing the controller; do not remove the controller cover while System is in use. Only MAYTAG Services Qualified Service Technicians should attempt to service the controller.
Important: The MAYTAG Whole Home Water Filtration System must be kept in a wetted
condition. Once installed or during service and maintenance activities, do not allow the System to sit completely drained for extended periods (greater than 12 hours). Failure to do so may damage the System and cause contaminated water to enter the household.
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The MAYTAG Whole Home Water Filtration System must be kept wet at all times after installation. Failure to do so may cause System to dry and become damaged, which may lead to personal injury, and/or physical damage and will void any warranty.
Winter Storage
The MAYTAG Whole Home Water Filtration System will be damaged if frozen. The System
must be winterized according to the Winterization Procedure by a MAYTAG Services Qualified Service Technician.
The MAYTAG Whole Home Water Filtration System must be winterized prior to temperatures falling below 0°C (32 F). Failure to do so may cause System to dry, freeze and become damaged, which may lead to personal injury, and/or physical damage and
will void any warranty.
Other Safety Precautions
Do not plug in the Controller transformer if there is water on electrical wiring or the power
supply.
Always shut off water flow and release water pressure before cleaning or maintaining the
System.
The System is intended for indoor use only. The power supply and controller must not be
exposed to weather elements.
A MAYTAG Services Qualified Service Technician must perform an Integrity Test at least
once a year.
The MAYTAG Whole Home Water Filtration System must be;
tested annually using the integrity test.
operated with either a Carbon or Stainless Steel Prefilter.
Failure to do so may cause System to become damaged, which may lead to personal injury, and/or physical damage and will void any warranty.
Emergency Bypass Safety (if installed where required by local plumbing codes)
Some Systems will have a bypass valve installed. If a bypass valve is installed, your System piping will look like Photo 1. Follow these safety precautions if your System has been installed with an emergency bypass valve.
MAYTAG Whole Home Water Filtration System Owners Manual MA1-5 November 2003
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p
Bypassing the MAYTAG Whole Home Water Filtration System will result in unfiltered water entering the household distribution system. This water may be biologically unsafe and drinking this water could result in illness or death. Exercise caution in bypassing the System. Do not drink water from the System while the System is in bypass mode.
If the System has been operated in bypass mode and if water is being drawn from a well or surface water source, the household distribution system should be re-disinfected once returned to filtration mode.
If the System is in bypass mode, the controller must be unplugged. Failure to do so may cause System to dry and become damaged, which may lead to personal injury, and/or physical damage and will void any warranty.
Photo 1.
A bypass system is not required for proper operation of the MAYTAG Whole Home Water Filtration System, however some local plumbing codes may require a bypass. If the System is to be equipped with a bypass, the procedure below may be followed to provide water in an
1
emergency or System malfunction.
Photo 2b: Ball valve: closed position
Photo 2a. Ball valve: open
osition
1
System malfunction would include a possible water leak or failed integrity test.
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Bypass Procedure
1. Close the Inlet and Outlet ball valves (turn handles clockwise). Ball valves are in the closed position when the handle is positioned perpendicular to the water pipe. (See Photo 2a and 2b on previous page.)
2. Open Bypass Valve (turn handle counter-clockwise).
3. Unplug controller.
4. To return to filtered water service, in the order listed;
close bypass valve (turn handle clockwise)
open inlet and outlet ball valves (turn handles counter-clockwise)
plug in controller
Certifications and Testing
NSF (National Sanitation Foundation) Testing and Certification
NSF International is the world’s leading testing and certification laboratory for water treatment products.
Models MWF4200AWS and MWF4300AWS:
System Tested and Certified by NSF International against NSF/ANSI 42 and 53 for:
Cyst Reduction
Turbidity Reduction
Particulate Reduction - Class 1
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Model MWF4100AWS:
The MAYTAG Whole Home Water Filtration System and MAYTAG Whole Home Water Filtration System with Activated Carbon Prefilter should only be installed where the System and the installation complies with state, provincial and local laws and regulations. The MAYTAG Whole Home Water Filtration System and MAYTAG Whole Home Water Filtration System with Activated Carbon Prefilter should only be used to filter water that is cold. The MAYTAG Whole Home Water Filtration System and MAYTAG Whole Home Water Filtration System with Activated Carbon Prefilter conforms with ANSI/NSF 42/53 for the specific performance claims as verified and substantiated by test data.
System Tested and Certified by NSF International against NSF/ANSI 42 and 53 for:
Cyst Reduction
Turbidity Reduction
Particulate Reduction - Class 1
Chlorine, Taste and Odour Reduction
Chlorine Reduction Capacity Rating: 396,000/105,000 (litres/gallons)
Do not use the MWF4100AWS, with activated carbon filter
option, with water that is microbiologically unsafe or of
unknown quality unless adequate disinfection before or after the
System. Models with activated carbon filter option certified for
cyst reduction may be used on disinfected waters that may
contain filterable cysts.
The MAYTAG Whole Home Water Filtration System must be installed by a MAYTAG Services Qualified Service Technician and properly maintained in accordance with the Owner’s Manual. Failure to properly maintain the System will compromise performance and/or result in a failure to control water quality. The MAYTAG Whole Home Water Filtration System is not intended for the treatment of water that has an obvious contamination source (such as sewage or wastewater). Biofilm and pathogens in home piping systems could shed into water after it has been filtered through the MAYTAG Whole Home Water Filtration System. Exposure to microorganisms may also occur during daily activities.
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Independent Laboratory Testing Results – Biovir Laboratories
The following information is a summary of the MAYTAG Whole Home Water Filtration System and MAYTAG Whole Home Water Filtration System with Activated Carbon Prefilter Independent Laboratory Testing results.
Independently Tested By BioVir Laboratories, Inc. , Benicia, California
The MAYTAG Whole Home Water Filtration System has been independently tested by BioVir Laboratories, a California Department of Health (CDH) Approved Laboratory. The test results were:
Bacteria Reduction* - greater than 99.99999% Virus Reduction** - greater than 99.7%
* Tested with Echerichia coli bacteria ** Tested with Polio virus
Service
All service and maintenance is to be performed by a MAYTAG Services Qualified Service Technician.
Should service be required during or after the warranty period, or should you have any questions regarding how to use your MAYTAG Whole Home Water Filtration System, please call MAYTAG Customer Care at 1-800-688-2002.
Legal Disclaimer
This manual attempts to outline some of the basic principles of household water collection, treatment and discharge and some of the features of the MAYTAG Whole Home Water Filtration System (the “System”). It is not intended to be a definitive dissertation on the principles set out above and is provided as a reference guide to homeowners. Any other reliance is expressly excluded herein.
The MAYTAG Whole Home Water Filtration System must be installed by a MAYTAG Services Qualified Service Technician and properly maintained in accordance with the Operations and the Owner’s Manual. Failure to properly maintain the System will compromise performance and/or result in the failure to control water quality.
See tables for Certifications and Laboratory test information.
To reduce the risk of severe injury, illness, death and/or property damage, read and follow all instructions. Use only MAYTAG authorized parts where required to repair and service the MAYTAG Whole Home Water Filtration System.
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All MAYTAG Whole Home Water Filtration Products must be installed in accordance with all local building and plumbing codes.
The MAYTAG Whole Home Water Filtration System must be protected against freezing and less than 0°C (32 F) temperatures. Failure to do so may cause System to become damaged, which may lead to personal injury and/or physical damage.
The MAYTAG Whole Home Water Filtration System must be installed on cold-water distribution systems only. Failure to do so may cause System damage, which may lead to personal injury and/or physical damage.
The MAYTAG Whole Home Water Filtration System must be filled with water at all times after installation. Failure to do so may cause System to dry and become damaged, which may lead to personal injury and/or physical damage.
Trademarks
The following are registered trademarks:
ZENON Environmental Inc.
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System Description
Figure 1. MAYTAG Whole Home Water Filtration System, components and dimensions
AIR VENT
CAP
PREFILTER HOUSING
INLET ¾” FNPT
MEMBRANE
MODULE
LOCK RING
BACKPULSE TANK
DRAIN ¾” FNPT
OUTLET ¾”
FNPT
AIR BLADDER
VALVE
STAND
188cm
(74”)
MINIMUM
CLEARANCE
REQUIRED
163cm
(64”)
119cm
(46.75”)
64cm
(25.25”)
51cm (20”)
Replacement Parts
Table 1 - Replacement parts used with the MAYTAG Whole Home Water Filtration System
Part Number 67500001 Carbon Prefilter
67500002 Stainless Steel Prefilter
67500008 8” Neoprene cap O – Ring
67500007 System Replacement (includes cap,
67500010 Cap Wrench
67500003 External Prefilter Kit
67500004 External Prefilter Replacement
67500025 External Prefilter Wrench
67500026 External Prefilter O-Ring
67500005 Base Controller with batteries (2AA)
MAYTAG Whole Home Water Filtration System Owners Manual MA1-5 November 2003
Description MWF 4100 AWS MWF 4200 AWS MWF 4300 AWS
O-ring, 3 poly nipples and backpulse tank)
Cartridge
11
67500006 Advanced Controller with batteries
(2AA)
67500011 Cap
67500012 Lockring
67500013 Backpulse Tank
67500014 Base
67500015 Inlet or Outlet Pipe Assembly
67500016 Drain Pipe Assembly
67500017 Installation Sub Assembly Kit (inlet,
outlet, drain, air vent)
67500018 Solenoid Valve NC (Normally Closed)
67500019 Solenoid Valve NO (Normally Open)
67500020 Hex Elbow, ¾”Mx5/8” Hose Barb
67500021 Air Vent Valve, automatic float, duo
vent
67500009 O-Ring Lube – NSF Certified
67500023 Pressure Test Gauge Assembly
67500024 MAYTAG MC1 Cleaning Solution
√ √ √ √ √ √
√ √ √ √
(Inlet may also
require solenoid NO)
(Inlet may also
require solenoid NO)
√ √ √ √
(for ground
water only)
Startup of a new MAYTAG Whole Home Water Filtration System
Once the MAYTAG Services Qualified Service Installer has completed the new System installation, the owner should thoroughly flush the filtration system before using. Simply open a nearby water tap and allow to run for about 1 hour. Ensure that the drain is open and unobstructed and able to accommodate the flow. Do not leave flowing water tap unattended. This will remove any residual preservative from the new System.
Sanitizing Your Household Distribution System
If your new MAYTAG Whole Home Water Filtration System is being used to filter water from sources other than a municipal drinking water supply, your household drinking water distribution system should be sanitized prior to use. Please see your MAYTAG Services Qualified Service Installer or MAYTAG Customer Care for details.
Maintenance Schedule
All service and maintenance is to be performed by a MAYTAG Services Qualified Service Technician. An annual integrity test must also be performed by a MAYTAG Services Qualified Service Technician. This annual test is required as part of the 5 year limited prorated membrane warranty.
If the MAYTAG Services Qualified Service Technician determines that the System has a high degree of debris causing a reduction in System flowrate, the number of visits per year may be increased by MAYTAG to ensure that the System stays within operational limitations set by
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MAYTAG Whole Home Water Filtration System and to ensure the limited warranty protection remains in effect.
Table 2 outlines the maintenance schedule that should be followed for each Model of the MAYTAG Whole Home Water Filtration System:
Table 2 – MAYTAG Whole Home Water Filtration System Maintenance Schedule
Required service Part No. Comments Every 12 Mo.
Water sources with high levels
Carbon Prefilter 67500001
System cleaning -- Clean
Integrity testing* -- Test
Backpulse Tank air pressure
Model MWF 4100 AWS
Base Controller batteries: 2AA
Stainless Steel Prefilter
System cleaning -- Clean
Integrity testing* -- Test
Backpulse Tank air pressure
Model MWF 4200 AWS
Base Controller batteries: 2AA
*MAYTAG Services Qualified Service Technician must conduct an Integrity Test annually in order to validate the limited warranty.
**BP tank pressure setpoint is recorded on page 2.
MAYTAG Whole Home Water Filtration System Owners Manual MA1-5 November 2003
67500013
--
67500002
67500013
--
of particulate, usage and/or chlorine will require more frequent changes.
Adjust air pressure as required**
Check timer and program settings
Water sources having significant sediment will require more frequent cleaning.
Adjust air pressure as required**
Check timer and program settings
Replace
Test
Replace
Clean
Test
Replace
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