Maytag MTW6300TQ User Manual

TECHNICAL EDUCATION

JOB AID 8178642

MODEL MTW6300TQ

AUTOMATIC WASHER

™

FORWARD

This Maytag Job Aid, “Bravos™ Automatic Washer” (Part No. 8178642), provides the In-Home Service Professional with information on the installation, operation, and service of the Bravos Automatic Washer. For specific information on the model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet” provided with the washer.

The Wiring Diagram used in this Job Aid is typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the washer.

™

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide information that will enable the In-Home Service Professional to properly diagnose malfunctions and repair the Bravos™ Automatic Washer.

The objectives of this Job Aid are to:

Understand and follow proper safety precautions.

• Successfully troubleshoot and diagnose malfunctions.

• Successfully perform necessary repairs.

• Successfully return the washer to its proper operational status.

•

WHIRLPOOL CORPORATION assumes no responsibility for any repairs made on our products by anyone other than Authorized In-Home Service Professionals.

- ii -

TABLE OF CONTENTS

Page

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Washer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model & Serial Number Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Model & Serial Number Label & Tech Sheet Locations . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1-1

1-3

INSTALLATION INFORMATION

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

PRODUCT OPERATION

Theory Of Operation

Washer Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Washer Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COMPONENT ACCESS

Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Removing The Encoder And The User Interface Board Removing The Water Inlet/Dispenser Valve Assembly, Power Supply Cord,

And Machine/Motor Control & Pressure Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing A Dispenser, The Fresh Fill Inlet Valve, And The Lid Lock . . . . . . . . . . . . . . . .

Removing The Lid And A Lid Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing The Basket & Basket Hub Removing The Drain And Recirculation Pumps Removing The Drive Motor & Rotor Position Sensor Removing The Tub Accessing The Pressure Transducer Tubing, Recirculation Tube, And Drain Pump Harness

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3-3

3-13

. . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-4 4-6 4-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

COMPONENT TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Water Inlet/Dispenser Valve Assembly

Drain Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Recirculation Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Lid Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Drive Motor Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

DIAGNOSTICS & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Display Fault/Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Diagnostic Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Diagnostic Tests Troubleshooting Guide Troubleshooting Tests

Accessing & Removing The Electronic Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

6-15

- iii -

— NOTES —

- iv -

GENERAL

DANGER

WARNING

WASHER SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean:

You can be killed or seriously injured if you don’t immediately follow instructions.

You can be killed or seriously injured if you don’t follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

1-1

MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER

MODEL NUMBER M T W 6 3 00 T Q 0

BRAND

M = Maytag

ACCESS / FUEL

T = Top Load G = Gas F = Front Load H = Horizontal W = Work Space V = Vertical E = Electric

PRODUCT

W = Washer P = Pedestal D = Dryer B = Combo T = Thin Twin C = Compact

SERIES

1 = Innovation 6 = Oasis 2 = Commercial 7 = Merloni 3 = Compact 8 = Horizon 4 = Stack 9 = Duet/Combo 5 = LEAP

PRICE POINT LEVELS (1 - 7)

TRADE PARTNER

00 = Brand 30 = NATM 10 = SBC 40 = Lowe’s 20 = Best Buy

YEAR OF INTRODUCTION

T = 2007

COLOR CODE

Q = White

ENGINEERING CHANGE

0 = Basic Original Release 1 = First Revision

SERIAL NUMBER

SERIAL NUMBER C U 41 10200

MANUFACTURING SITE

C = Clyde, Ohio

YEAR OF PRODUCTION

U = 2007

WEEK OF PRODUCTION

41 = 41st Week

PRODUCT SEQUENCE NUMBER

1-2

MODEL & SERIAL NUMBER LABEL &

TECH SHEET LOCATIONS

The Model/Serial Number Label and Tech Sheet locations are shown below.

Model/Serial Number Location

Tech Sheet Location (Access Under Cabinet Top)

1-3

SPECIFICATIONS

MODEL NUMBERS MTW6300TQ PRIMARY FEATURES

CAPACITY (DOE) 3.8 CU. FT. USABLE CAPACITY MAX SPIN SPEED 950

EXTERIOR

LID FINISH POWDER COAT LID SOLID TOP FINISH POWDER COAT AGITATOR DUAL ACTION SOUND PACK Q. WASH TUB WRAP NO MASTIC (FRONT) 1 - 4 X 12 PIECE CABINET PAD NO LID SEALS NO MAIN DRIVE MOTOR BRUSHLESS PERM MAGNET

DISPENSERS

MAIN DETERGENT YES TYPE FLUSH CAPACITY 2/3 CUP BLEACH YES TYPE FLUSH/TIMED CAPACITY 1 CUP FABRIC SOFTENER YES TYPE AGITATOR CUP CAPACITY 1/2 CUP

18 LBS (8.16 KG)

3 (ECONOMY)

CYCLE DEFINITIONS

# OF CYCLES

WRINKLE CONTROL

COLORS / JEANS

OPTIONS

FINAL SPIN SPEEDS VARIABLE / NON SELECTABLE SOAK PRE SOAK CATALYST OPTIONS

SUPER WASH

NORMAL

WHITES

DELICATE

HANDWASH

STAIN CYCLE

EXTRA RINSE

1-4

MODEL NUMBERS MTW6300TQ SECONDARY

EOC OFF / LOW / HIGH TIME REMAINING YES TEMPS 4 ATC ATC TEMPS H/C , W/W, W/C, C/C AUTO WATER LEVEL YES WATER LEVELS

SOIL LEVELS STATUS LED’S

ADDITIONAL

COLORS WHITE SIZE ( W X D X H ) 28 X 27 X 42 IN (71.2 X 68.5 X 106.6 CM) WEIGHT (IN CARTON) 165 LBS (74.8 KG)

SMALL - 3.1

MEDIUM - 8.5˝ (22 CM) ABOVE BASKET BOTTOM

LARGE - 9.5˝ (24 CM) ABOVE BASKET BOTTOM

SUPER - 12˝ (30 CM) ABOVE BASKET BOTTOM

˝ (8 CM) ABOVE BASKET BOTTOM

WASH (4) / STATUS (3)

SOAK WASH RINSE

SPIN

CLEAN

ADD-A-GARMENT

LID LOCK

1-5

— NOTES —

1-6

INSTALLATION INFORMATION

A. Drain hose form B. Water inlet hoses (2

)

C. Flat water inlet hose washers (4

)

D. Beaded tie stra

A B

If You Have: You Will Need to Buy:

Laundry tub or standpipe taller than 96˝ (2.4 m)

Sump pump system (if not already available)

1˝ (2.5 cm) diameter standpip

2˝ (5 cm) diameter to 1˝ (2.5 cm) diameter standpipe adapter, Part Number 3363920 and

connector kit

Part Number 285835

Overhead sewer Standard 20 gal. (76 L) 39˝ (99 cm) tall

drain tub or utility sink, sump pump and connectors (available from local plumbing su

ppliers)

Floor drain Siphon break, Part Number 285834;

additional drain hose, Part Number 8318155 and connector kit, Part

Number 285835

Water faucets beyond reach of fill hose

2 longer water fill

hoses:

6 ft (1.8 m) Part

Number 76314,

10 ft (3.0 m) Part Number 350008

Lint clogged drain Drain protector, Part

Number 367031

INSTALLATION REQUIREMENTS

TOOLS AND PARTS

Gather the required tools and parts before starting installation. The parts supplied are in the washer basket.

Tools needed for connecting the drain hose and water inlet hoses:

Pliers that open to 1-9/16˝ (3.95 cm)

• Flashlight (optional)

•

NOTE: Replace inlet hoses after 5 years of use to reduce the risk of hose failure. Record hose installation or replacement dates for fu ture reference.

Parts Supplied:

Tools needed for securing the drain hose and leveling the washer:

Adjustable or open end wrench 9/16˝

• (14 mm) Level

•

Wood block Ruler or measuring tape

•

Alternate Parts

2-1

LOCATION REQUIREMENTS

A. Front view B. Side view C. Closet door with vents

17"*

(43.2 cm)

(2.5 cm)

27-1/2

(69.9 cm)

1"*

(2.5 cm)

27"

(68.6 cm)

5"* (12.7 cm)

14"* max. (35.6 cm)

3"*

(7.6 cm)

3"*

(7.6 cm)

24 in. * (155 cm )

48 in. * (310 cm )

Selecting the proper location for your washer improves performance and minimizes noise and possible washer “walk.”

The washer can be installed in a basement, laundry room, closet, or recessed area. See “Drain System,” page 2-3.

IMPORTANT: Do not install or store the washer where it will be exposed to the weather.

Proper installation is your responsibility.

You will need:

•

A water heater set to deliver 120°F (49°C) water to the washer.

•

A grounded electrical outlet located with in 4 ft (1.2 m) of where the power cord is attached to the back of the washer. See “Electrical Requirements,” page 2-4.

Hot and cold water faucets located within

• 3 ft (90 cm) of the hot and cold water fill valves, and water pressure of 20-100 psi (138-690 kPa) for best performance.

A level floor with a maximum slope of

• 1˝(2.5 cm) under entire washer. Installing the washer on carpeting is not recom mended.

A sturdy floor to support the washer

• weight (washer, water and load) of 315 lbs (143 kgs).

Do not store or operate your washer in tem peratures at or below 32°F (0°C). Some wa ter can remain in the washer and can cause damage in low temperatures.

INSTALLATION SPACING FOR RECESSED AREA AND CLOSET INSTALLATIONS

The following spacing dimensions are rec ommended for this washer. This washer has been tested for installation with spacing of 0 (0 cm) clearance on the sides. Recommend ed spacing should be considered for the fol lowing reasons:

Additional spacing should be considered

• for ease of installation and servicing.

Additional spacing should be considered

• on all sides of the washer to reduce noise transfer.

For closet installation with a door, minimum

•

ventilation openings in the top and bottom of the door are required. Louvered doors with equivalent ventilation openings are acceptable.

Companion appliance spacing should also

• be considered.

* Required spacing

2-2

(99 cm)

39"

DRAIN SYSTEM

39"

(99 cm)

28"

(71 cm)

The washer can be installed using the standpipe drain system (floor or wall), the laundry tub drain system, or the floor drain system. Select the drain hose installation method you need. See “Tools and Parts,” page 2-1.

LAUNDRY TUB DRAIN SYSTEM (VIEW C)

The laundry tub needs a minimum 20 gal. (76 L) capacity. The top of the laundry tub must be at least 39 and no higher than 96

˝ (99 cm) above the floor

˝ (244 cm) from the

bottom of the washer.

STANDPIPE DRAIN SYSTEM—WALL OR FLOOR (VIEWS A & B)

The standpipe drain requires a minimum di ameter standpipe of 2

˝ (5 cm). The minimum

carry-away capacity can be no less than 17 gal. (64 L) per minute. A 2

˝ (5 cm) diameter to

1˝ (2.5 cm) diameter standpipe adapter kit is available. See “Tools and Parts,” page 2-1.

The top of the standpipe must be at least 39 (99 cm) high and no higher than 96

˝ (244 cm)

from the bottom of the washer.

FLOOR DRAIN SYSTEM (VIEW D)

The floor drain system requires a siphon break that may be purchased separately. See “Tools

and Parts,” page 2-1.

The siphon break must be a minimum of 28˝ (71 cm) from the bottom of the washer. Addi tional hoses might be needed.

2-3

ELECTRICAL REQUIREMENTS

WARNING

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

A 120 volt, 60 Hz., AC only, 15- or 20-

• amp, fused electrical supply is required. A time-delay fuse or circuit breaker is recom mended. It is recommended that a sepa rate circuit serving only this appliance be provided.

This washer is equipped with a power sup-

• ply cord having a 3 prong grounding plug.

To minimize possible shock hazard, the

• cord must be plugged into a mating, 3 prong, grounding-type outlet, grounded in accordance with local codes and ordi nances. If a mating outlet is not available, it is the personal responsibility and obli gation of the customer to have the prop erly grounded outlet installed by a qualified electrician.

GROUNDING INSTRUCTIONS

For a grounded, cord-connected washer:

This washer must be grounded. In the event of a malfunction or breakdown, grounding will reduce the risk of electrcal shock by providing a path of least resistance for elec tric current. This washer is equipped with a cord having an equipment-grounding con ductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accor dance with all local codes and ordinances.

WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a quali fied electrician or serviceman if you are in doubt as to whether the appliance is properly

grounded.

Do not modify the plug provided with the appliance—if it will not fit the outlet, have a proper outlet installed by a qualified electri cian.

For a permanently connected washer:

This washer must be connected to a ground ed metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and connect ed to the equipment-grounding terminal or lead on the appliance.

If codes permit and a separate ground wire

• is used, it is recommended that a qualified electrician determine that the ground path is adequate.

Do not ground to a gas pipe.

•

Check with a qualified electrician if you are

• not sure the washer is properly grounded.

Do not have a fuse in the neutral or ground

• circuit.

2-4

INSTALLATION INSTRUCTIONS

WARNING

Excessive Weight Hazard

Use two or more people to move and install washer.

Failure to do so can result in back or other injury.

NOTE: To avoid floor damage, set the washer

onto cardboard before moving across floor.

IMPORTANT:

•

Be sure the foam shipping base has been removed from the bottom of the washer as directed in the Unpacking Instructions.

If foam shipping base has not been re-

• moved, be sure lid is secured with tape be fore laying washer on its back.

Removing the foam shipping base is nec-

• essary for proper operation.

REMOVE SHIPPING BASE AND PACKING RING

6. Remove tape from lid. Open lid and remove foam packing ring from washer tub. Keep foam packing ring in case you need to move the washer in the future.

CONNECT THE DRAIN HOSE

Proper connection of the drain hose protects

your floors from damage due to water leak age. Read and follow these instructions.

The drain hose is connected to your washer and is stored inside the washer cabinet.

1. Place cardboard supports from shipping carton on floor behind washer for sup port.

2. Secure the lid with tape.

3. Using 2 or more people, tip the washer onto its back and place on cardboard supports.

4. Remove foam shipping base.

5. Set washer upright.

2-5

REMOVE DRAIN HOSE

A. Coupling B. Washer

A B

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.feiler esoh niard eht otni mrof

fo dne re

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eht

otni deef

dna mrof eht fo pot eht revo es

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.mrof eht dnoyeb )mc 4.11("4-1/2 dnetxe tsum esoh ehT .feiler

)

11(

Tighten the couplings with an additional two-thirds turn.

FROM WASHER CABINET

Pull the corrugated drain hose out of the washer by first grabbing the pull tie. Continue to pull the hose until the end emerges. Do not force excess drain hose back into the rear of the washer.

LAUNDRY TUB DRAIN OR STANDPIPE DRAIN

Connecting the drain hose form to the cor rugated drain hose

CONNECT THE INLET HOSES

1. Insert new flat washers (supplied) into each end of the inlet hoses. Firmly seat the washers in the couplings.

CONNECT THE INLET HOSES TO THE WATER FAUCETS

Make sure the washer basket is empty.

2. Attach the hose labeled hot to the hot water faucet. Screw on coupling by hand until it is seated on the washer.

3. Attach the hose labeled cold to the cold water faucet. Screw on coupling by hand

until it is seated on the washer.

4. Using pliers, tighten the couplings with an additional two-thirds turn.

To keep drain water from going back into the washer:

Do not force excess drain hose into stand-

• pipe. Hose should be secure but loose enough to provide a gap for air.

•

Do not lay excess hose on the bottom of the laundry tub.

FLOOR DRAIN

Do not install the drain hose form on to the corrugated drain hose. You may need addi tional parts. See Floor drain under “Tools and Parts,” page 2-1.

NOTE: Do not overtighten or use tape or sealants on the valve. Damage to the valves can result.

Clear the water lines

Run water through both faucets and inlet

• hoses, into a laundry tub, drainpipe or buck

et, to get rid of particles in the water lines that might clog the inlet valve screens.

Check the temperature of the water to

• make sure that the hot water hose is con

nected to the hot water faucet and that the cold water hose is connected to the cold water faucet.

2-6

CONNECT THE INLET HOSES

COLD

HOT

A. Hot water inlet valve

B. Cold water inlet valv

COL

COLD

Beaded tie strap

CBA

TO THE WASHER

1. Attach the hot water hose to the inlet valve labeled hot.

2. Attaching one hose coupling first makes it easier to tighten the connection with pli ers.

Check for leaks

Turn on the water faucets and check for

• leaks. A small amount of water might en ter the washer. You will drain this in a later step.

NOTE: Replace inlet hoses after 5 years of use to reduce the risk of hose failure. Record hose installation or replacement dates for fu ture reference.

If you connect only one water hose, you

• must cap off the remaining water inlet port.

Periodically inspect and replace hoses

• if bulges, kinks, cuts, wear, or leaks are found.

SECURE THE DRAIN HOSE

3. Screw on coupling by hand until it is seated on the washer.

4. Using pliers, tighten the coupling with an additional two-thirds turn.

NOTE: Do not overtighten or use tape or sealants on the valve. Damage to the valves can result.

5. Attach the cold water hose to the inlet valve labeled cold.

6. Screw on coupling by hand until it is seated on the washer.

1. Drape the power cord over the console.

2. Remove any cardboard used to move washer.

3. Fasten the drain hose to the laundry tub leg or drain standpipe with the beaded tie strap. See view A or B.

If the washer faucets and the drain stand-

pipe are recessed, put the formed end of the drain hose into the standpipe. Tightly wrap the tie strap around the water inlet hoses and the drain hose. See view C.

7. Using pliers, tighten the coupling with an

NOTE: Do not overtighten or use tape or sealants on the valve. Damage to the valves can result.

additional two-thirds turn.

2-7

LEVEL THE WASHER

WARNING

Level the front.

Level the side

Excessive Weight Hazard

Use two or more people to move and install washer.

Failure to do so can result in back or other injury.

One washer foot has been installed at a different height on the washer. The other three feet were preset at the factory. Properly level ing your washer will minimize noise and vibra tion.

1. Slide the washer to its final location.

2. Push on upper front panel to be sure the washer is on its rear feet.

4. Check the levelness of the washer by first placing a level on the lid near the console. Next, place the level on the side of the washer in the crease between the top of the washer and the cabinet.

3. Lower right front foot until it contacts the floor. By hand, firmly rotate foot as much as an additional 1-1/2 turns. The other three feet have been preset at the fac tory.

5. If the washer is not level, move the washer out slightly, tip back, prop up the front of the washer on a wood block. Adjust the feet up or down as necessary by twisting

the feet. Repeat steps 1 through 4 until washer is level.

6. Use a 9/16˝ or 14 mm open-end wrench to turn the locknut counterclockwise on the foot tightly against the washer cabi net.

IMPORTANT: If the locknut is not tight against the washer cabinet, the washer may vibrate.

2-8

COMPLETE INSTALLATION

WARNING

1. Check the electrical requirements. Be sure that you have the correct electrical supply and the recommended grounding method. See “Electrical Requirements,” page 2-4.

2. Check that all parts are now installed. If there is an extra part, go back through the steps to see which step was skipped.

3. Check that you have all of your tools.

4. Keep the foam packing ring from the washer tub for future relocation of the washer. Dispose of or recycle all other packaging materials.

5. Check that the water faucets are on.

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

6. Check for leaks around faucets and inlet hoses.

7. Plug into a grounded 3 prong outlet.

8. Remove any protective film or tape remaining on the washer.

9. Read “Washer Use,” page 3-3.

10. To test and to clean your washer, mea sure 1/2 of the detergent manufacturer’s recommended amount of powdered or liquid detergent for a medium size load and pour it into the detergent dispenser. Close the lid. Press POWER. Select a normal cycle and press Start. Allow it to complete one whole cycle.

2-9

— NOTES —

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PRODUCT OPERATION

THEORY OF OPERATION

INTRODUCTION

The Bravos™ Automatic Washer represents a new design that differs from the traditional top load machine. This washer operates without a transmission, motor coupler, belt, basket drive tube, or brake assembly.

NEW COMPONENTS

The washer has the following new components:

Drive Motor—The drive motor is an electronically commutated direct drive 3-phase brush less DC design that moves the impeller/agitator and spin basket without the use of a transmis sion. The motor is comprised of a stator that is bolted to the base of the washer tub and a rotor that is attached to the drive shaft. The motor direction and speed is controlled by the machine/motor controller, and is monitored by a rotor position sensor, (RPS), located on the stator.

Recirculation PumpDrain Pump

Basket—The basket is designed with a tra ditional balance ring at the top and a ﬂotation chamber at the base. The outside surface of the basket is punched to allow lint to catch on the holes during the wash cycle. When the water drains, the lint will be ﬂushed off and out the drain.

Balance Ring

Flotation Chamber

Basket Hub—The basket hub consists of two splined components that engage or disengage based on the position of the basket in the vertical direction. The outer hub component is fastened to the bottom of the basket, while the inner component is attached to the end of the drive shaft.

Basket

Balance Ring

Drive Motor

3-1

Inner Hub

(Drive Shaft)

Continued on the next page.

Outer Hub

(Basket)

As the tub ﬁlls with water, the basket begins to ﬂoat and to rise. The splined hub components now separate, and allow the basket to move independently of the drive shaft.

Tub

Outer Basket Hub Disengages

Water Level Rises & Basket Floats

Inner Hub Free

Drive Shaft

(Drive Motor)

When the tub drains, the basket drops back to it’s original position, and the hub components re-engage, connecting the basket to the shaft, and permitting the basket to spin.

Lid Lock Mechanism—Since this washer does not utilize a brake, a lid lock is used to prevent access during the spin cycles. During the drain and spin portions of the cycle, a lid lock mechanism will lock the lid. The lid locks are based on cycle phase. In general, the lid locks when the basket spins greater than 23 rpm. After main wash, the lid is locked, and remains locked until the end of the cycle. The lid must be closed for the machine to ﬁll, wash, drain, or spin. Magnets in the washer lid close a reed switch in the lid lock. This acts as the lid switch.

Outer Basket Hub Re-engages With Inner Drive Shaft Hub

Water Level Drains & Basket Drops

3-2

WASHER USE

WARNING

NOTE: Your washer model may differ slightly.

STARTING THE WASHER

Fire Hazard

Never place items in the washer that are dampened with gasoline or other ﬂammable ﬂuids.

No washer can completely remove oil.

Do not dry anything that has ever had any type of oil on it (including cooking oils).

Doing so can result in death, explosion, or ﬁre.

The following is a guide to starting your washer. Periodic references to other sections of this manual provide more detailed information.

1. Place a load of sorted clothes into the washer.

•

Load evenly to maintain washer bal ance. Mix large and small items.

Load only to the top of the basket as

•

shown. Overloading can cause poor cleaning. Items should move easily through the wash water.

2. Pour measured powdered or liquid detergent into the detergent dispenser. Do not put detergent directly into the wash tub or onto clothes in the washer.

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3. Add color-safe bleach, (powdered or liquid) to the detergent dispenser, if needed. Be sure to match powdered color-safe bleach with powdered detergent or match liquid color-safe bleach with liquid detergent.

4. Pour measured liquid chlorine bleach into the liquid chlorine bleach dispenser, if needed. Bleach is automatically dispensed at the proper time during the wash cycle.

Do not overﬁll. Do not dilute. Do not use

•

more than 1 cup (250 mL) for a full load. Use less with a smaller load size.

Follow the garment and the chlorine

•

bleach manufacturer’s directions for proper use.

To avoid spilling, use a cup with a pour

•

ing spout. Do not let bleach splash, drip, or run down into the washer basket.

At the end of the cycle, a small amount

•

of water may be left in the dispenser. This is normal.

NOTE: Use only liquid chlorine bleach

in this dispenser.

5. Pour measured liquid fabric softener into the fabric softener dispenser, if desired.

IMPORTANT: Dilute all fabric softener with

water for a total of 1/2 cup (118 mL).

NOTES:

Use only liquid fabric softener in this

• dispenser.

Do not use fabric softener dispensing

• balls in this washer. Dispensing balls will not operate correctly with this washer.

6. Close the washer lid.

7. Press POWER. This turns on the washer display.

8. Select a Wash Cycle. See “Cycles,” page 3-6.

9. Adjust the Modiﬁers, if desired. See “Modiﬁers,” page 3-8.

10. Select desired Options. See “Options,” page 3-9.

11. Select Delay Wash, if desired. See “Delay Wash,” page 3-9 in the “Modiﬁers” sec tion.

12. Press START. The wash cycle begins, and the display shows the estimated remaining

time. The lid will lock.

NOTE: If you do not press Start within 5

minutes of pressing Power, the washer automatically drains and shuts off.

PAUSING OR RESTARTING THE WASHER

ADD A GARMENT

You can place additional clothing in the wash when the “Add a Garment” status light is glow ing without sacriﬁcing wash performance.

To add a garment or pause the washer at any time:

Do not overﬁll. The dispenser holds

• 1/2 cup (118 mL).

Do not spill or drip any fabric softener

• onto the clothes.

1. Press PAUSE/CANCEL once.

2. Wait until the Lid Lock light turns off, then open the lid.

3. Add items.

3-4

To restart the washer:

1. Close the lid and press START.

2. To unlock the lid after the Add a Garment period, press PAUSE/CANCEL once. Pressing PAUSE/CANCEL twice will can cel the wash cycle.

STOPPING THE WASHER

You can stop the wash cycle and drain the tub by pressing the PAUSE/CANCEL button twice or the Power button once.

CHANGING CYCLES, MODIFIERS AND OPTIONS

You can change Cycles, Modiﬁers and Options anytime before Start is pressed. Not all Modiﬁers and Options are available for all cycles.

A short tone sounds when a change is se-

•

lected.

Three short tones sound if an unavailable

•

combination is selected. The last selection will not be accepted.

CHANGING CYCLES AFTER PRESSING START

CHANGING MODIFIERS AND OPTIONS AFTER PRESSING START

You can change a Modiﬁer or Option anytime before the selected Modiﬁer or Option begins by choosing the desired Modiﬁers and/or Op

tions.

NOTE: An error tone will sound if your selection is unavailable.

TO MANUALLY DRAIN THE WASHER AND SPIN THE LOAD

1. Press PAUSE/CANCEL twice to cancel

the wash cycle and drain the washer.

2. Press POWER.

3. Turn knob to select DRAIN & SPIN.

4. Press START.

When the spin is complete, the lid unlocks. Items can be removed from the washer.

STATUS LIGHTS

These lights show which portion of the cycle the washer is operating. They also indicate when you can add other garments to the wash load.

1. Press PAUSE/CANCEL twice to cancel the cycle. The washer will drain.

2. Press POWER.

3. Select the desired wash cycle.

4. Select the desired Modiﬁers and Op tions.

5. Press START.

The washer restarts at the beginning of the new cycle.

NOTE: If you do not press Start within 5 minutes of pausing the washer, the washer automati cally shuts off.

INDICATOR LIGHTS

An indicator light shows which Cycle, Modiﬁers and Options you have selected.

ESTIMATED TIME REMAINING

When a wash cycle is started, the estimated time remaining for the cycle, including ﬁlls and drains, will be displayed. The time will count down to the end of the cycle.

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CYCLES

Cycle Preset

Minute

Soil Level

Wash/Rinse Temp

ites 73 Heavy Hot/Cold

Super Wash

68 Heavy Hot/Cold

Normal

46 Normal Warm/Cold

Wrinkle Control

46 Medium Warm/Cold

Colors/Jean

s 45 Normal Cold/Cold

Delicate 35 Medium Warm/Cold

Handwash

36 Light Cold/Cold

Rinse & Spin

33 Not

applicable

Not applicable

Spin Only

16 Not

applicable

Not applicable

Turn the knob to choose the right wash cycle for the type of fabrics you are washing. When the knob points to a cycle, the indicator light for the cycle will glow. If the default settings for the Modiﬁers and Options are suitable for your wash load, you may press Start to begin the wash cycle.

PRESET CYCLE SETTINGS

For ease of use, preset cycle settings provide the recommended fabric care settings for each cycle.

To use the preset cycle settings:

1. Press POWER.

2. Select the cycle you want by turning the knob. The preset cycle settings will be displayed (see the following chart).

NOTE: The preset cycle times may vary

slightly depending on your model.

3. Press START. The wash cycle will begin.

* Cycle time in minutes will appear in the display while

you are making selections. The total cycle time will appear, including an estimated time for drain and ﬁll times, once Start is pressed.

NOTE: Load only to the top of the basket. Overloading can cause poor cleaning. See “Starting The Washer,” page 3-3.

WHITES

This cycle introduces liquid chlorine bleach to the load at the proper time for improved whitening of your heavily soiled white fabrics. Cycle combines high-speed wash action and high-speed spin. The default option setting for this cycle is Extra Rinse to thoroughly remove detergent and bleach. For maximum soil and stain removal, liquid chlorine bleach should be used.

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