Maytag 8101P407-60 User Manual

INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE

INSTALLATION MANUAL

Gas 30²²²² Wide Free-standing

Double Oven Range

PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE

THE MANUAL IS INTENDED TO ASSIST IN THE INITIAL INSTALLATION AND ADJUSTMENTS OF THE RANGE.

CLEARANCE DIMENSIONS

SPECIAL WARNING

Only qualified personnel should install or service this range.

Read “Safety Instructions” in the Use & Care book before using range.

Range may be installed with zero inches clearance adjacent to (against) combustible construction at the rear and on the sides below the cooktop. For complete information in regard to the installation of wall cabinets above the range and clearances to combustible wall above the cook top see the installation drawings. For SAFETY CONSIDERATIONS do not install a range in any combustible cabinetry which is not in accord with the installation drawings.

Improper installation, adjustment, alteration, service, maintenance or use of range can result in serious injury or property damage.

· ALL RANGES CAN TIP AND CAUSE INJURIES TO PERSONS.

· INSTALL ANTI-TIP DEVICES PACKED WITH RANGE.

· FOLLOW ALL INSTALLATION INSTRUCTIONS.

ENGLISH '''' PP. 1-11 ESPAÑOL '''' pág. 12-22 FRANCAIS '''' p. 23-33

*NOTE: 30 inch (76.2 cm) dimension between cook top

and wall cabinet shown on illustration does not apply to ranges with an elevated oven or microwave. The 30 inch (76.2 cm) dimension may be reduced to not less than 24 inches (61 cm) when the wall cabinets in a domestic home are protected with fireproof materials in accordance with American National Standards - National Fuel Gas Code or in mobile homes when they are protected with fireproof materials in accordance with the Federal Standard for Mobile Home Construction and Safety.

To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5 inches (13 cm) beyond the bottom of the cabinets.

CAUTION: This range has been designed in

accordance with the requirements of various safety agencies and complies with the maximum allowable wood cabinet temperatures of 194°F. If this range is installed with cabinets that have a lower working temperature than 194°F, discoloration, delamination or melting may occur.

Your range may not be equipped with some of the features referred to in this manual.

8101P407-60

(05-02-00)

30²

²²

FREE-STANDING RANGES

Gemini Double Oven Range

Dimensions

Notes:

1. Provide for a 120 volt grounded electrical outlet in this area. Outlet MUST be flush.

2. Recommended gas line location.

3. Clearance for pressure regulator.

4. Excluding handle, dimension given is from wall to front of oven door.

5. May vary slightly depending upon leveling leg adjustment.

JJJJ

A B C D E

F G H

J K

L M N 4 10.2

P 12 30.5 R 14 1/2 36.8

S 46 3/4 118.7

T 26 5/16 66.8

U 35 7/8 91.1

V 29 7/8 75.9

Inches

25 24 30 36

91/4 41/2

11/2 31/2

6 2

Centimeters

63.5 61

76.2

91.4

22.9

23.5

11.4

3.8

8.9 33

15.2

5.1

“D”

STANDARD

COUNTER TOP

HEIGHT

“C”

CABINET

OPENING

“B”

STANDARD CABINET DEPTH

-2-

“A”

STANDARD

COUNTER

TOP DEPTH

*(SEE NOTE ON FRONT PAGE)

ANY COMBUSTIBLE SURFACE

13² (33 CM) MAX. DEPTH OF CABINETS ABOVE COOKTOP

0² (0 CM) CLEARANCE BETWEEN ADJACENT COMBUSTIBLE AND THE BACK AND SIDES OF THE RANGE BELOW THE COOKING SURFACE.

36²

(91.4 CM)

NOTE: COOKTOP MUST BE FLUSH OR ABOVE COUNTERTOP

18²

(45.7 CM) MIN.

“A”

30²

(76.2 CM)

(76.2 CM) MIN.

30²

“A”

DIMENSION “A” SIDE CLEARANCE ABOVE COOKING SURFACE = 3 INCHES (7.6 CM) (MINIMUM)

Check the range serial plate to see if the range is approved for installation in mobile homes and/or recreational park trailers. Serial plate is located on flip-up plate at rear of upper left hand corner of backguard.

If approved, the following items are applicable:

Mobile Homes

The installation of a range designed for mobile home installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 [formerly the Federal Standard for Mobile Home Construction and Safety, Title 24 HUD, (Part 280)] or, when such standard is not applicable, the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A, or with local codes.

In Canada the range must be installed in accordance with the current CSA Standard C22.1 - Canadian Electrical Code Part 1 and Section Z240.4.1 - Installation Requirements for Gas Burning Appliances in Mobile Homes (CSA Standard CAN/CSA - Z240MH).

Recreational Park Trailers

The installation of a range designed for recreational park trailers must conform with state or other codes or, in the absence of such codes, with the Standard for Recreational Park Trailers, ANSI A119.5-latest edition.

In Canada the range must be installed in accordance with CAN/CSA - Z240.6.2 - Electrical Requirements for R.V.’s (CSA Standard CAN/CSA - Z240 RV Series) and Section Z240.4.2 - Installation Requirements for Propane Appliances and Equipment in R.V.’s (CSA Standard CAN/CSA - Z240 RV Series).

Locating The Range

Place range in a well lit area.

Do not set range over holes in the floor or other locations where it may be subject to strong drafts. Any opening in the wall behind the range and in the floor under the range should be sealed. Make sure the flow of cooling/ ventilation air is not obstructed below the range.

NOTE: A range should NOT be installed over kitchen carpeting.

-3-

ANTI-TIP DEVICE INSTALLATION INSTRUCTIONS

NOTE: A risk of range tip over exists if the appliance is

not installed in accordance with the provided installation instructions. The proper use of this device minimizes the risk of TIP-OVER. In using this device the consumer must still observe the safety precautions as stated in the USE and CARE MANUAL and avoid using the oven doors as a step stool.

Installation instructions are provided for wood and cement in either floor or wall. Any other type of construction may require special installation techniques as deemed necessary to provide adequate fastening of the ANTI-TIP bracket to the floor or wall. The bracket must be installed to engage the right rear leveling foot.

STEP 1 - Locating The Bracket (see figure 1)

A. Determine where the right rear “EDGE” of the range

will be located and mark the floor or wall.

B. Place the BRACKET 15/16² (24 mm) from the marked

“EDGE” toward center of opening and against the back wall as shown in figure 1, with orientation hole against wall.

C. Use the bracket as a template and mark the required

holes, as shown in figure 1 for the type of construction you will be using.

STEP 2 - Anti-Tip Bracket Installation

A. Wood Construction:

1. Floor: Locate the center of the two holes identified in figure 1 as “HOLES FOR FLOOR”. Drill a 1/8² (3 mm) pilot hole in the center of each hole (a nail or awl may be used if a drill is not available). Secure the ANTI-TIP bracket to the floor with the two screws provided. Proceed to STEP 3.

2. Wall: Locate the center of the two holes identified in figure 1 as “HOLES FOR WALL. Drill an angled 1/8² (3 mm) pilot hole in the center of each hole as shown in figure 2. (A nail or awl may be used if a drill is not available). Secure the ANTI-TIP

bracket to the wall with the two screws provided as shown in figure 2. Proceed to STEP 3.

B. Cement or Concrete Construction:

1. Suitable screws for concrete construction can be obtained at a hardware store. Drill the required size hole for the screws obtained into the concrete at the center of the holes identified in figure 1 as “HOLES FOR FLOOR”. Secure the ANTI-TIP bracket to the floor. Proceed to STEP 3.

STEP 3 - Range Installation

A. For safety considerations as well as optimum

performance, adjust the range so it is level and to desired height prior to installing in cabinet opening.

NOTE: Cooktop MUST countertop.

Levelness may be checked by placing a spirit level or a large pan of water on the cooktop or oven rack. Adjust the range by tipping it forward or back and rotate the leveling feet as required.

NOTE: A minimum clearance of 1/4² (6 mm) is required between the range and the leveling foot that will engage the anti-tip bracket, (see figure 2).

CAUTION: Damage to the range may occur if range is moved or lifted by grasping the main top, backguard or door handles.

B. Align the range to its designated location and prepare

to slide it back into position. Connect gas line and plug in power cord to outlet following guidelines outlined in connecting the range and remainder of installation instructions.

C. Slide range in place visually inspecting to verify that

power cord and gas line are freely routed and contained within recessed area of back panel.

D. To check the range for proper installation of the

anti-tip bracket, use a flashlight and look underneath the bottom of the range to see that the right rear leveling foot is engaged in the bracket slot.

be flush or above

ATTACH ANTI-TIP

BRACKET WITH

(2) LONG SCREWS

15/16² (24 MM) FROM EDGE OF RANGE

LEVELING FOOT

FIGURE 1

ANTI-TIP BRACKET

ORIENTATION HOLE

HOLES FOR WALL

MARKED EDGE OF RANGE

HOLES FOR FLOOR (EACH SIDE)

SCREWS MUST ENTER WOOD OR METAL

WALL PLATE

-4-

NOTE: USE A MINIMUM OF (2) SCREWS

TO INSTALL ANTI-TIP BRACKET TO THE WALL OR FLOOR.

ANTI-TIP BRACKET

SCREW BRACKET TO WALL

SLIDE IN TO SECURE

FIGURE 2

RANGE BOTTOM

1/4² (6 MM) MIN.

CONNECTING THE RANGE

Electric Supply

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.

In Canada the range must be installed in accordance with the current CSA Standard C22.1 - Canadian Electrical Code Part 1.

Electrical Supply Connection

The range requires 120 volts, 60 cycle alternating current from a grounded outlet with a 15 amp circuit breaker. See serial plate for rating, located on flip-up plate at the rear of upper left hand corner of backguard.

Electrical Grounding Instructions

This appliance is equipped with a (three-prong) grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded receptacle. Do not cut or remove the grounding prong from this plug.

Gas Supply

Installation of this range must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-latest edition.

In Canada the range must be installed in accordance with the current CGA Standard CAN/CGA-B149 - Installation Codes for Gas Burning Appliances and Equipment and/or local codes.

NOTE: If oven burners do not ignite, check oven gas shut-off valve position.

Oven Gas Shut-Off Valve (See figure 3)

1. Remove rear burner knob.

2. Remove spill guard.

3. Rotate to 9:00 position to turn on and 12:00 position to turn off.

Checking Pressure Of House Piping System

1. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 lbs./sq. in. (3.5 kPa) (13.8 in. water column).

2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 lbs./sq. in. (3.5 kPa) (13.8 in. water column).

DISCONNECT ELECTRICAL SUPPLY

BEFORE SERVICING THE APPLIANCE.

MANIFOLD

SHUT-OFF VALVE

OVEN GAS SHUT-OFF VALVE

FIGURE 3

Gas Supply Connection (See figure 4)

A TRAINED SERVICEMAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY CONNECTION. Leak testing of the appliance shall be conducted by the installer according to the instructions given in section h.

NATURAL GAS SUPPLY LINE MUST HAVE A NATURAL GAS SERVICE REGULATOR. INLET PRESSURE TO THIS APPLIANCE SHOULD BE REDUCED TO A MAXIMUM OF 14 INCHES WATER COLUMN (0.5 POUNDS PER SQUARE INCH (P.S.I.) LIQUEFIED

PETROLEUM (L.P.) MUST HAVE A L.P. GAS PRESSURE REGULATOR. INLET PRESSURE TO THIS APPLIANCE SHOULD BE REDUCED TO A MAXIMUM OF 14 INCHES WATER COLUMN (0.5 P.S.I.). INLET PRESSURES IN EXCESS OF 0.5 P.S.I. CAN DAMAGE THE APPLIANCE PRESSURE REGULATOR AND OTHER GAS COMPONENTS IN THIS APPLIANCE AND CAN RESULT IN A GAS LEAK.

NOTE: This range is shipped from the factory set for Natural Gas at 5² water column pressure.

Gas supply pressure for testing regulator must be at least 1²²²² water column pressure above manifold pressure shown on serial plate.

/PROPANE GAS SUPPLY LINE

-5-

If conversion to LP Gas is required, convert regulator before installation. Oven/broil and top burner conversion can be made from front of range.

a. A GAS SHUT-OFF VALVE SHOULD BE PUT IN AN

ACCESSIBLE LOCATION IN THE SUPPLY LINE AHEAD OF THE RANGE, FOR TURNING ON AND TURNING OFF GAS SUPPLY. Range is to be connected to house piping with flexible metal connectors for gas appliances. CONNECTOR NUTS MUST NOT BE CONNECTED DIRECTLY TO PIPE THREADS. THE CONNECTORS MUST BE INSTALLED WITH ADAPTORS PROVIDED WITH THE CONNECTOR.

b. The house piping and/or range connector used to

connect the range to the main gas supply must be clean, free of metal shavings, rust, dirt and liquids (oil or water). Dirt, etc. in the supply lines can work its way into the range manifold and in turn cause failure of the gas valves or controls and clog burners and/or pilot orifices.

CAUTION: DO NOT LIFT OR MOVE RANGE BY GRASPING MAIN TOP, DOOR HANDLES, OR BACKGUARD.

e. Before connecting range, apply pipe thread compound

approved for LPG to all threads.

f. Use only a flexible connector to connect range to gas

supply at appliance pressure regulator using adaptors supplied with connector. Regulator supplied with range has 1/2² NPT female connection.

NOTE: It is recommended to use a CSA certified flexible connector no longer than 36² (91.4cm)witha minimum BTU/HR rating of 88,200.

See serial plate for type of gas range has been manufactured for, located on flip-up plate at rear of upper left hand corner of backguard.

g. Turn on main gas valve at meter, and relight pilots at

other gas appliances.

h. Apply a non-corrosive leak detection fluid to all joints

and fittings in the gas connection between the supply line shut-off valve and the range. Include gas fittings and joints in the range if connections were disturbed during installation. Check for leaks! Bubbles appearing around fittings and connections will indicate a leak. If a leak appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut off valve, and retest for leaks.

c. Turn off all pilots and main gas valve of other gas

appliances.

d. Turn off main gas valve at meter.

FLEXIBLE CONNECTOR

ADAPTOR

CAUTION: NEVER CHECK FOR LEAKS WITH A FLAME.

WHEN LEAK CHECK IS COMPLETE, WIPE OFF ALL RESIDUE.

ADAPTOR

SHUT-OFF VALVE

REGULATOR

FIGURE 4

-6-

RANGE ADJUSTMENTS

Top Section - Electric Ignition

To operate, push and turn top burner knob to the LITE position. The top burner will light. To turn OFF spark after the top burner has ignited turn knob to HI setting.

NOTE: Top burners are not adjustable.

Air Shutter - Oven and Broil Burner

a. The approximate length of the flame of oven burner is a

1/2 (12.7 mm) inch distinct inner blue flame, figure 5.

b. Oven/Broil Burner flame can be checked as follows:

1. Yellow flame on burner - open burner air shutter to the widest

9215-153-0

AIR SHUTTER

opening that will not cause the flame to lift or blow off the burner when cold. (See #2 on figure 6).

2. Distinct blue flame

LOCK

SCREW

ORIFICE

HOOD

FIGURE 6

but lifting - close burner air shutter to the point where it will not cause the flame to lift orblow off the burner when cold. (See #2 on figure 6).

1/2² (12.7 mm) FLAME

INNER CONE

FIGURE 5

-7-

GAS CONVERSION

General

This range is equipped with double coaxial (universal) orifices on bake and broil burners, a convertible appliance pressure regulator and replaceable top burner orifices. The unit serial plate states which gas it was adjusted for at the factory. To convert the unit to either Natural gas or LP gas will require adjustment of the oven orifice hoods, air shutters on the oven burners, replacement of top burner orifices and adjustment of the appliance pressure regulator converter cap.

natural gas, the appliance pressure regulator must be converted to regulate natural gas.

Follow the instructions below to convert the regulator for use with LP gas. (This appliance is shipped from the factory adjusted for use with natural gas.)

1. Unscrew the hex shaped cap from the neck of the regulator. (A wrench may be required to loosen the cap.)

Inlet pressure to the appliance pressure regulator should be as follows for both operation and checking of appliance pressure regulator setting:

INLET PRESSURE IN NATURAL LP INCHES OF WATER COLUMN

GAS GAS

Minimum 6 11 Maximum 14 14

Appliance Pressure Regulator Conversion

(See figure 7) The unit appliance pressure regulator must be set to

match the type gas supply used. If converting from natural gas to LP gas, the appliance pressure regulator must be converted to regulate LP gas. If converting from LP gas to

MAXITROL REGULATOR

CONVERTER

CAP AND PIN

NAT

2. Within the cap is a plastic pin. Remove this pin from the cap by applying sideward pressure to the pin. (See illustration.)

3. Invert the pin and snap it back into place within the cap by applying even finger pressure at opposing edges of the pin’s circular disc. The pin must be seated firmly and squarely in the cap.

Pin replacement may be most easily accomplished by placing the cap on a flat horizontal surface, as shown in the illustration, and applying downward finger pressure at the edges of the pin’s disc.

4. Screw the cap securely back into place in the neck of the pressure regulator. (The cap need not be wrench-tightened upon replacement. Firm finger tightening will secure the cap.)

APPLY DOWNWARD FINGER PRESSURE AT DISC EDGES TO REPLACE PIN IN CAP

APPLY SIDEWARD FINGER PRESSURE TO REMOVE PIN FROM CAP

FIGURE 7

-8-

BAKE AND BROIL BURNERS TO LP/PROPANE GAS

To convert Bake Burner Orifice (upper and lower):

Remove both oven doors and follow these steps: (See figures 8A & 8B).

a. Remove oven bottom by taking out two screws at front.

(8A) b. Remove oven baffle by taking off wing nuts. (8B) c. Remove front and rear screws from oven burner and

remove burner. (8B) Be careful not to damage ignitor. d. Remove the cover over the orifice by taking out one

screw. (8B) e. Usea1/2² (12.7 mm) socket wrench to turn the orifice

hood clockwise (down) approximately 2 to 2 1/2 turns

until it bottoms out on the pin.

CAUTION: Use care to not over tighten. f. Re-assemble parts.

To convert Broil Burner Orifice: (Figure 8C)

Located in right rear corner of top oven only, use a 1/2² (12.7 mm) open end wrench to turn the orifice hood clockwise (down) approximately 2 to 2 1/2 turns until it bottoms out on the pin.

CAUTION: Use care to not over tighten.

SHIELD

BURNER

ORIFICE

HOOD

IGNITOR

Figure 8C

Broil Burner Orifice

Figure 8A

Bake Burner Orifice

BAFFLE

WING NUT

COVER

ORIFICE HOOD

BURNER

Figure 8B

-9-

SURFACE BURNERS TO LP/PROPANE GAS

CAUTION: This cooktop is not removable. Do not attempt

to remove this cooktop. Save the natural gas orifices removed from the appliance for possible future conversion to natural gas.

For All Burner Locations:

a. Remove the top grates and burner caps. b. Remove the burner head by removing two screws.

(See figure 9). NOTE: Convert one burner at a time to avoid incorrect installation.

c. IMPORTANT: Replace these two screws after

removing burner head. The screws will secure orifice holder and avoid damage to electrode or tubing while changing orifice.

d. Remove the four factory installed natural gas orifices

from the center of the orifice holders using a 7mm nut driver (see figure 9). Remember to keep the original natural gas orifices for later conversion to natural gas.

e. Replace the orifice in each of the four orifice holders

with the correct LP/propane gas orifice (see figure 10).

IMPORTANT: Make sure orifice is securedin nut driver

before attempting to replace orifice. Tighten each orifice until snug. Use caution not to over tighten.

f. Remove screws when orifice change is complete, and

remount burner heads.

MPORTANT: Choke must be added to left front

I orifice holder only, as shown in figure 9.

g. Replace the burner caps and grates using caution

when replacing each burner cap so that electrode is not damaged.

Surface Burner Configuration

9.2K NO COLOR

5K BLUE

IMPORTANT: Choke must be added to left front orifice holder only.

Figure 9

NATURAL GAS ORIFICE TO LP ORIFICE CONVERSION

FOR EACH TYPE OF BURNER

9,200 BTU NATURAL GAS CONVERTS TO 9,100 BTU LP GAS INSTALL ORIFICE (NO COLOR) .90 MM FOR LP

5,000 BTU NATURAL GAS CONVERTS TO 4,000 BTU LP GAS INSTALL (BLUE) ORIFICE .64 MM FOR LP

ART# 9215-163-0

16K RED

FRONTOFTOP

1 BLUE ORIFICE 2 NO COLOR ORIFICES 1 RED ORIFICE

9.2K NO COLOR

16,000 BTU NATURAL GAS CONVERTS TO 14,000 BTU LP GAS INSTALL (RED) ORIFICE

1.14 MM FOR LP

-10-

ART# 9215-155-0

9,200 BTU NATURAL GAS CONVERTS TO 9,100 BTU LP GAS INSTALL ORIFICE (NO COLOR) .90 MM FOR LP

Figure 10

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