Mayser SE 1 TPE Assembly Instructions

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Assembly Instruc­tions SE 1 TPE
Spring contact

A complete Safety Element SE 1 TPE
in 5 easy steps

These instructions describe cutting of the contact tube to the required length and tting of the end cap on
the resistance side. Fitting is identical on the cable side – apart from the additional sealing ring (round) for
the cable seal.

1. Cut contact tube

2. Assembly

• The contact tube (KS) is always
shorter than the nished Safety Edge
(SL). Measure out required length of
contact tube and mark accordingly.

L

whereby: L

LSL = length of Safety Edge

cable axial: X = 21 mm

cable 90°: X = 29 mm

• Cut to the required length making
sure that the cut edge is straight.

Insert the spring contact PCB into the contact tube as far as the stop position.

= LSL - 14 mm -X

KS

= length of contact tube

KS

2a 2b

3. Position end cap
and sealing ring

contact tube inside of end

cap

Mayser Polymer Electric Postfach 30 48 89020 Ulm GERMANY Tel. [phone] Fax [phone]

230412 v1.3 / TNr. 7501801

• Place and position end cap on the
contact tube end. Ensure that the
curvature of the end cap coincides
with the tube curvature (see picture
on left).

Tip: Make a mark 9 mm from the end
of the contact tube. The end cap must
completely cover this mark.

• Position sealing ring (oval) until it is
ush with the end cap.

• On the cable end also position the
sealing ring (round) in the middle.

sealing ring (oval)

sealing ring (round)

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4. Close tool

Prior to closing the tool, ensure that the
contact tube, end cap and sealing ring
are correctly positioned!

If

• the contact tube and end cap are on
the same horizontal

and

• the contact tube and end cap are on
the same vertical line,

then

• close the tool around the sealing ring
(oval). In addition, use the tool on the
the sealing ring (round) at the cable
end – for direction, see picture.

5. Position and test

• Connect up the SE 1 TPE and test for
function.

• Carefully position the complete Safety
Element in the rubber prole of the Safety
Edge.

Tip: The cable pulling device Kati

®

Blitz is
suitable for aiding insertion of the Safety
Element in the rubber prole.

The Safety Element may be irreparably damaged!

Ä Max. permissible pulling force on cable: 30 N

Ä No pressure may be exerted on the contact tube in non-operative mode.

• If necessary, seal both rubber prole ends.

Tip: See "Assembly Instructions for Safety Edges" for the next assembly process.

Mayser Polymer Electric Postfach 30 48 89020 Ulm GERMANY Tel. [phone] Fax [phone]

230412 v1.3 / TNr. 7501801