Installation & Operations Manual
Master-Bilt Products
908 Highway 15 North
New Albany, MS 38652
Phone: (800) 684-8988
PN 251-90000
Rev 5/15/03 LPN
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TABLE OF CONTENTS
Page Numbers
INTRODUCTION………………………………….……………………………………………………………………4
STORE CONDITIONS…………………………….……………….…..…………………………………………….. 4
WARNING LABELS AND SAFETY INSTRUCTIONS………..…..……………………………………………… 5
PRE-INSTALLATION INSTRUCTIONS………………………..…..………………………………….…………… 6
Inspection for ShippingDamage……………………………………………………………….…………… 6
INSTALLATION INSTRUCTIONS………………………………………………………………………………….. 6
General Instructions…………………………………………………………………………………………. 6
Electrical and Refrigeration Data….………………………………………………………………………...7
Cleaning…………………………..….………………………………………………………………………..8
STARTING PROCEDURE…………………………………………………………………………………………….8
FINAL CHECK LIST…………………………………………………………………………………….……………..8
SERVICE INSTRUCTIONS……………………………………………………………………………………………9
MASTER-BILT PART NUMBERS…………………………………………………………………………………..10
ACCESSORIES LIST…………….…………………………………………………………………………………...11
SALE AND DISPOSAL……………………………………………………………………………………………….11
WIRING DIAGRAMS………………………………………………………………………………………………12-14
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INTRODUCTION
Thank you for purchasing a Master-Bilt cabinet. This manual contains important instructions for installing,
using and servicing a Master-Bilt SMB/WMB case. A parts list is included in with this manual. Read all these
documents carefully before installing or servicing your equipment.
STORE CONDITIONS
The Master-Bilt SMB/WMB cases are designed to operate in the controlled environment of an air conditioned
store. The store temperature should be at or below 75°F and a relative humidity of 55% or less. At higher
temperature or humidity conditions, the performance of these cases may be affected and the capacity
diminished. It is not uncommon in a newly constructed store for the temperature and humidity to be above
design conditions. These excessive conditions may produce sweating in the case until the store is operational
and the ambient environment is more desirable.
The Master-Bilt SMB/WMB should not be positioned where it is directly exposed to rays of sun or near a direct
source of radiant heat or air flow. This will adversely affect the case and will result in poor performance.
If this case is to be located against a wall there should be at least 4” space between the wall and the back of
the case. This space will allow for the circulation of air behind the case which will prevent condensation on the
exterior surfaces and allow the refrigeration system to discharge air properly.
NOTICE
Read this manual before installing your cabinet. Keep the manual and refer to it before doing any
service on the equipment. Failure to do so could result in personal injury or damage to the cabinet.
DANGER
Improper or faulty hook-up of electrical components of the refrigeration units can result in severe
injury or death.
All electrical wiring hook-ups must be done in accordance with all applicable local, regional or national
standards.
NOTICE
Installation and service of the refrigeration and electrical components of the cabinet must be
performed by a refrigeration mechanic and/or a licensed electrician.
The portions of this manual covering refrigeration and electrical components contain technical instructions
intended only for persons qualified to perform refrigeration and electrical work.
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This manual cannot cover every installation, use or service situation. If you need additional information, call or
write us:
Customer Service Department
Master-Bilt Products
Highway 15 North
New Albany, MS 38652
Phone (800) 684-8988
Fax (800) 684-8988
WARNING LABELS AND SAFETY INSTRUCTIONS
This symbol is the safety-alert symbol. When you see this symbol on your cabinet or in this
manual, be alert to the potential for personal injury or damage to your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe operating
practices.
NOTICE TO EMPLOYERS
You must make sure that everyone who installs, uses or services your cabinet is thoroughly familiar
with all safety information and procedures.
Important safety information is presented in this section and throughout this section and throughout the
manual. The following signal words are used in the warnings and safety messages:
DANGER: Severe injury or death will
WARNING: Severe injury or death can
CAUTION: Minor injury or damage to your cabinet can occur if you ignore the message.
NOTICE: This is important installation, operation or service information. If you ignore the
message, you may damage your cabinet.
The warning and safety labels shown throughout this manual are placed on your Master-Bilt Products
cabinet at the factory. Follow all warning label instructions. If any warning or safety labels become
lost or damaged, call your customer service department at (800) 684-8988 for replacements.
occur if you ignore the message.
occur if you ignore the message.
CAUTION!
GROUND REQUIRED
FOR SAFE OPERATION
This label is located on top of the electrical control This label is attached to the cabinet power cord
label and on the wiring channel. on models with a power cord.
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PRE-INSTALLATION INSTRUCTIONS
INSPECTION FOR SHIPPING DAMAGE
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for
damage as soon as they arrive. If damage is noted to shipping crates or cartons or if a shortage is found, note
this on the bill of lading (all copies) prior to signing.
If damage is discovered when the cabinet is uncrated, immediately call the delivering truck line and follow up
the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of
your concealed damage item. Crating material must
be retained to show the inspector from the truck line.
INSTALLATION INSTRUCTIONS
GENERAL INSTRUCTIONS
1. Be sure the equipment is properly installed by competent service people.
2. Keep the equipment clean and sanitary so it will meet your local sanitation codes.
3. Rotate your stock so that older stock does not accumulate. This is especially important for ice
cream. A "First-In, First-Out" rotation practice will keep the products in good salable condition.
4. Do not place product in the case for at least 6 hours after it is started.
5. Stock cases as quickly as possible, exposing only small quantities to store temperatures for short periods of
time.
6. When replacing burned out fluorescent tubes, be sure that the electrical power to the lighting circuit is
turned off.
NOTICE TO STORE OWNERS / MANAGERS
Moisture or liquid around or under the cabinet is a potential slip/fall hazard for persons walking by or
working in the general area of the cabinet. Any cabinet malfunction or housekeeping problem that
creates a slip/fall hazard around or under the cabinet should be corrected immediately
If moisture or liquid is observed around or under a Master-Bilt cabinet, an immediate investigation should be
made by qualified personnel to determine the source of the moisture or liquid. The investigation should
determine if the cabinet is malfunctioning or if there is a drain pipe leaking.
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.
ELECTRICAL
WARNING
Before servicing electrical components in the case or the doors or door frames make sure all power to
case is off. Always use a qualified technician.
ELECTRICAL AND REFRIGERATION DATA
Description
Condensing
Unit
SMB-330 SMB-430
WMB-430
Tecumseh
AE3440-AA
Tecumseh
AK9441-AA
Tecumseh
AK9441-AA
SMB-580
WMB-580
SMB-870
WMB-870
Tecumseh
AJ4492-AD
FMB-430 FMB-580 FMB-870
Tecumseh
AE3440-AA
Tecumseh
AK9441-AA
Tecumseh
AK9441-AA
H.P. 1/3 1/2 1/2 3/4 1/3 1/2 1/2
Voltage 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1
Total Amps 11.6 15.0 15.0 22.5 11.6 22.5 15.0
Refrigerant
13 oz. 21 oz. 22 oz. 23 oz. 13 oz. 23 oz. 23 oz.
Charge
Capillary
Tube
Temperature
Control
Operating
Pressure @ 85
Ambient
Condensate
Pan Heater
10 ft.
.049 I.D.
Cutler-Hammer
9540N143
H.P. 150#
S.P. 18#
300 Watts
115 Volts
10 ft.
.054 I.D.
Cutler-Hammer
9540N143
H.P. 150#
S.P. 18#
300 Watts
115 Volts
10 ft.
.054 I.D.
Cutler-Hammer
9540N143
H.P. 150#
S.P. 18#
300 Watts
115 Volts
10 ft.
.080 I.D.
Cutler-Hammer
9540N143
H.P. 150#
S.P. 18#
300 Watts
115 Volts
10 ft.
.049 I.D.
Ranco
A30-1762
H.P. 150#
S.P. 18#
300 Watts
115 Volts
10 ft.
.054 I.D.
Ranco
A30-1762
H.P. 150#
S.P. 18#
300 Watts
115 Volts
8 ft.
.059 I.D.
Ranco
A30-1762
H.P. 150#
S.P. 18#
300 Watts
115 Volts
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INSTALLATION INSTRUCTIONS
To comply with Sanitation requirements, this cabinet must be mounted on casters, legs (6” high min.) or the
base must be sealed to the floor. The mininum clearance alow at least 4” space between the wall and the back
of the case. This space will allow for the circulation of air behind the case which will prevent condensation on
the exterior surfaces and allow the refrigeration system to discharge air properly.
CLEANING
Clean cabinet with a mild detergent and warm water. DO NOT USE ABRASIVE CLEANERS. Glass
doors should be cleaned with a glass cleaner.
STARTING PROCEDURE
Medium Temperature Refrigerators
All SMB/WMB models are equipped with a cord and plug cap. When connected to power, the condensing unit
and evaporator fan (s) will start and the door heaters will heat.
FINAL CHECK LIST
A. Check operating pressures.
B. Check electrical requirements of unit to supply voltage.
C. Set temperature control for desired temperature range.
D. Check system for proper defrost operation.
1. Verify setting of two 34
E. Check system settings and operation.
F. Check condensing unit for vibrating or rubbing tubing. Dampen and clamp as required.
G. All valves should be completeley open counter-clockwise.
H. Check packing nuts on all service valves.
I. Check sight glass for proper refrigerant charge, if provided.
J. Replace all service valve caps.
minutes defrost per 24 hours.
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SERVICE INSTRUCTIONS (Trouble Shooting Guide)
1. High head pressure and high back pressure:
A. Condenser coil clogged or restricted.
B. Condenser fan motor defective.
C. Air discharge in rear of cabinet restricted
2. Low back pressure and low head pressure:
A. Restriction in system.
B. Refrigerant undercharged.
C. Leak in system.
3. Pressures normal – cabinet warm:
A. Coil blocked with frost or ice (see #4).
B. Refrigerant undercharged.
C. Control set too warm.
4. Coil blocked with frost or ice:
A. Defective temperature control.
B. Doors aren’t sealing when closed.
C. Evaporator fan motor defective.
D. Low voltage.
5. Compressor starts and runs – but cycles on overload:
A. Low voltage.
B. Overload protector defective.
C. High head pressure (see#1).
6. Compressor will not start – hums, but cycles on overload:
A. Low voltage.
B. Relay defective.
C. Overload defective.
D. High head pressure (see #1).
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MASTER-BILT PART NUMBERS
The table below gives Master-Bilt part numbers. Use this chart when ordering replacement parts for your
SMB/WMB cases.
Description SMB-330
SMB-430
WMB-430
SMB-580
WMB-580
SMB-870
WMB-870
FMB-430 FMB-580 FMB-870
Ballast 23-00155 23-00155 23-00155 23-00155 23-00155 23-00155 23-00155
Bulb Shield 23-01464 23-01464 23-01464 23-01464 23-01464 23-01464 23-01464
Capillary
11-01226 11-01227 11-01227 11-01310 11-01226 11-01227 11-01228
Tube
Condensate
Heater
Condensing
Unit
Door Frame
Heater
17-00399 17-00399 17-00399 17-00380 17-00399 17-00399 17-00380
01-01035 01-01037 01-01037 01-01342 01-01035 01-01037 01-01037
17-09064 17-09065 17-09066 17-09067 17-09065 17-09066 17-09067
Door Glass 31-01460 31-01461 31-01462 31-01463 31-01461 31-01462 31-01463
Drier 09-00810 09-00810 09-00810 09-00811 09-33810 09-00810 09-00810
Evaporator
07-00135 07-00135 07-00135 07-00134 07-00135 07-00134 07-00134
Coil
Evaporator
15-01184 15-01184 15-01184 15-01184 15-01184 15-01184 15-01184
Fan Blade
Evaporator
25-00205 25-00205 25-00205 25-00205 25-00205 25-00205 25-00205
Fan Guard
Evaporator
13-00685 13-00685 13-00685 13-00685 13-00685 13-00685 13-00685
Fan Motor
Flourecent
23-00325 23-00327 23-00327 23-00327 23-00327 23-00327 23-00327
Lamp
Lampholder/
Starter Base
Lampholder
23-01127 23-01127 23-01127 23-01127 23-01127 23-01127 23-01127
23-01128 23-01128 23-01128 23-01128 23-01128 23-01128 23-01128
Pilaster 33-01408 33-01408 33-01408 33-01408
Pilaster
Clip
Plate Glass
33-01011 33-01011 33-01011 33-01011
31-01280 31-01281 31-01280
Shelf
Power
21-00524 21-00524 21-01218
Cord
Starter 23-01093 23-01093 23-01093 23-01093 23-01093 23-01093 23-01093
Temperature
Control
19-00903 19-00903 19-00903 19-00903 19-00884 19-00884 19-00884
Timer 19-00818
Toggle
19-01071 19-01071 19-01071 19-01071 19-01071 19-01071 19-01071
Switch
Wire Shelf 33-01381 33-00106 33-00108 33-00106
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ACCESSORIES LIST
Description
Casters
Set of four,
SMB-330 SMB-430
WMB-430
SMB-580
WMB-580
SMB-870
WMB-870
FMB-430 FMB-580 FMB-870
A251-11140 A251-11140
A251-11140
3” diameter
Set of six,
A253-11140
A253-11140
3” diameter
Set of six,
A254-11140
A254-11140
3” diameter
Locks
Barrel Type
Shelving
Welded Wire,
White Epoxy
Shelving
Welded Wire,
Black Epoxy for
WMB Series
Glass
Shelving for
FMB Series
35-01474 35-01474 35-01474 35-01474 35-01474 35-01474 35-01474
33-01381 33-00106 33-00108 33-00106 33-00106 33-00108 33-00106
33-01541
(WMB-430 Only)
33-01542
(WMB-580 Only)
33-01541
(WMB-870 Only)
31-01280 31-01281 31-01280
SALE AND DISPOSAL
OWNER RESPONSIBILITY
If you sell or give away your Master-Bilt cabinet you must make sure that all safety labels and the Installation Service Manual are included with it. If you need replacement labels or manuals, Master-Bilt will provide them
free. Contact the customer service department at Master-Bilt at (800) 684-8988.
The customer service department at Master-Bilt should be contacted at the time of sale or disposal of your
cabinet so records may be kept of its new location.
If you sell or give away your Master-Bilt cabinet and you evacuate the refrigerant charge before shipment,
Master-Bilt recommends that the refrigerant charge be properly recovered in complience with section 608 of
the Clean Air Act effective November 1995 and in accordance with all applicable local, regional, or national
standards.
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