RR5-42CAN
OWNER’S MANUAL
MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION
MODEL RR5-42 SERIES FRY FOOD DUMP STATION
161760 RV011917
Copyright 2013 Marshall Air Systems, Inc.
All Rights Reserved.
Supplier Name: MARSHALL AIR SYSTEMS, INC.
Address: 419 Peachtree Drive South
Charlotte, NC 28217
Model #: ______________________
Serial #’: ______________________
Date Received: ______________________
Date Installed: ______________________
Telephone #: 704-525-6230
Fax #: 704-525-6229
Service Referral #: 800-722-3474
Local Service: ______________________
Local Service #: ______________________
PRODUCT DESCRIPTION
The Model RR5-48.5 series and RR5-42 series dump station
features Marshall's own ThermoGlo heating technology.
Heat radiates from every square inch of the upper flat plate
heating surface. This provides for uniform holding
temperature and improved moisture retention in the food.
The ThermoGlo™ heating system replaces heat lamps and
lamp sockets with a robust unbreakable design that blocks
grease vapors from entering the wiring compartment. It is
very easy to keep clean.
The RR5-48.5 series station is provided with (3) 4” product
organizers, (1) 5” product organizer, (1) 22” dump pan and
divider, two row bag holding rack and tong and scoop
holders.
The RR5-48.5PT (Pass Through) series station is the same
as the RR5-48.5 series station except that the RR5-48.5PT
station is provided with heat guards, tong holders, scoop
holders and doors at both the front and back of the station.
The RR5-48.5PT also does not have side glass or mirror.
The RR5-42 series station is provided with (3) 3.5” product
organizers, (1) 4” product organizer, (1) 21” dump pan, single
row bag holding rack, tong and scoop holders.
The RR5-42CAN series station is provided with (3) 4” product
organizers, (1) 21” dump pan, double row bag holding rack,
tong and scoop holders.
The RR5-42SNS series station is provided with (2) 3.5”
product organizers, (1) 28.5” dump pan, single row bag
holding rack, tong and scoop holders
The RR5-36 series station is provided with (2) 4” product
organizers, (1) 21” dump pan, single row bag holding rack,
tong and scoop holders.
The RR5-31.5 station is provided with (2) 3.5” product
organizers, (1) 22” dump pan, tong and scoop holders.
GENERAL SPECIFICATIONS
Model: See General Specification Chart
Height: 59.000”
Width: See General Specification Chart
Depth: 32.750”
Electrical: 208-220VAC, 50/60HZ
220-240VAC, 50/60HZ (International units w/ no
timer)
Amps: See General Specification Chart
Power Cord: 7FT, 3 Wire Ground NEMA-6-20P (Domestic)
7FT, 12/3 cord no plug (International)
Weight: See General Specification Chart
Approvals: ETL/CETL, CE and NSF
“LT” suffix means dump left, fryers on the right
“RT” suffix means dump right, fryers on the left
RR5-48.5LT Shown
OWNER’S MANUAL
MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION
MODEL RR5-42 SERIES FRY FOOD DUMP STATION
161760 RV010815
Copyright 2013 Marshall Air Systems, Inc.
All Rights Reserved.
KEEP THIS MANUAL IN A SAFE PLACE AND RETAIN FOR FUTURE USE.
Dump Station area must be kept free of combustible materials and the flow of ventilation air
must not be obstructed. Operating personnel must not perform any maintenance or repair
functions. Contact your Qualified Service Company.
Clean station and base with a damp cloth/rag and a mild cleaner.
DO NOT USE A GREEN SCOTCH BRITE PAD OR ANY OTHER ABRASIVE CLEANING PAD. THE
BLUE SCOTCH BRITE (NO SCRATCH) IS SAFE TO USE.
DO NOT USE CAUSTIC CLEANING SOLUTIONS SUCH AS OVEN CLEAN ER. USE ONLY MILD,
NON-ABRASIVE CLEANER.
DO NOT IMMERSE IN WATER!
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE
AVERTISSEMENT
Ne pas entreposer ni utiliser de l’essence ni d’autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil, ni de tout autre appareil.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATION AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
AVERTISSEMENT: Une installation, un ajustement, une altération, un service ou un entretien
non conforme aux normes peut causer des dommages à la propriété, des blessures ou la mort.
Lisez attentivement les directives d’installation et d’opération et d’entretien avant de faire
l’installation ou l’entretien de cet équipement
OWNER’S MANUAL
MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION
MODEL RR5-42 SERIES FRY FOOD DUMP STATION
161760 RV111116
Copyright 2013 Marshall Air Systems, Inc.
All Rights Reserved.
TABLE OF CONTENTS
PRE- INSTALLATION ................................................................................................................... 1
INSTALLATION ............................................................................................................................ 1
GENERAL SPECIFICATION ........................................................................................................ 2
DAILY CHECKLIST AND CLEANING GUIDE .............................................................................. 2
MONTHLY MAINTENANCE ......................................................................................................... 3
TROUBLESHOOTING CHART ................................................................................................. 3-4
REPLACEMENT PARTS LIST .................................................................................................. 5-8
ILLUSTRATIONS
OVERALL DIMENSIONS RR5-48.5 RR5-42 RR5-36 .................................................... FIGURE 1
OVERALL DIMENSIONS RR5-31.5 ............................................................................ FIGURE 1A
RR5-48.5 SERIES REPLACEMENT PARTS ................................................................. FIGURE 2
RR5-42 SERIES REPLACEMENT PARTS .................................................................... FIGURE 3
RR5-42CAN SERIES REPLACEMENT PARTS .......................................................... FIGURE 3A
RR5-42SNS SERIES REPLACEMENT PARTS ............................................................. FIGURE 4
RR5-36 SERIES REPLACEMENT PARTS .................................................................... FIGURE 5
RR5-31 REPLACEMENT PARTS ................................................................................... FIGURE 6
SCHEMATICS
WIRING SCHEMATIC RR5-48.5 (208-220V 1 PH) .................................................. DWG 161438
WIRING SCHEMATIC RR5-42 (208-220V 1 PH) ..................................................... DWG 161931
WIRING SCHEMATIC RR5-42INTLCE (220-240V) ................................................. DWG 165569
WIRING SCHEMATIC RR5-36 (208-220V 1PH) ...................................................... DWG 165883
WIRING SCHEMATIC RR5-31.5 (208-220V 1PH) ................................................... DWG 166037
OWNER’S MANUAL
MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION
MODEL RR5-42 SERIES FRY FOOD DUMP STATION
161760 RV111116 1
Copyright 2013 Marshall Air Systems, Inc.
All Rights Reserved.
PRE-INSTALLATION
1. The Dump Station is packaged to minimize the risk of shipping damage. Immediately upon
receipt, make certain to inspect the station for damage. FILE ALL CLAIMS WITH THE
FREIGHT CARRIER.
2. Unpack the station and inspect for concealed damages. FILE ALL CLAIMS WITH THE
FREIGHT CARRIER.
FINAL INSTALLATION
1. Unpack station and remove all protective paper or plastic covering from metal parts.
2. Place dump station on level floor.
3. Domestic: Plug station into a receptacle. 208-220V 1 PH NEMA 6-20 plug is provided.
(L1, L2, GND). Make sure timer plug is plugged into the accessory receptacle located
beside the on/off switch behind left cover. The maximum voltage to be supplied to Dump
Station is 220 volts. If voltage exceeds this, contact Marshall Air Systems, Inc. for a
transformer to step down 240 volts to 208 volts. Part #163490.
International (INTL): Cord only is provided. Install a plug rated above the amps of the
station then plug into matching receptacles.
CAUTION: HEAT GUARD MUST BE INSTALLED ON STATION DURING OPERATION.
HEAT GUARD IS REMOVABLE FOR CLEANING ONLY AND SHOUL D BE PUT BACK IN
PLACE IMMEDIATELY AFTER CLEANING.
4. Place all parts onto station, (organizers, mirror, glass etc). See Figure 2 and Figure 3 for
pan and timer position. If fryers are on the right of the station, then you will use the
positions labeled RR5-48.5LT and RR5-42LT. If fryers are on the left of the station, then
you will use the positions labeled RR5-48.5RT and RR5-42RT. Note: the bulbs are
shipped loose and will need to be installed.
5. There are 2 different covers shipped with each holding station. These covers are the
joint covers to bridge the gap between the side of the holding station and the fryers
beside the cabinet. 1 cover is labeled with the letters "HP". Use this cover if you have
Henny Penny fryers. The other cover is labeled with "F". Use this cover if you have
Frymaster fryers. See Figure 2 for reference and part numbers.
6. If the pan layout and timer needs to be reversed, all parts, including the timer are able to
be reversed. See the Programming Guide and Operation Manual for instructions. Note
for “INTLCE” models there is no timer.
7. Installation shall comply with the latest version of the National Electrical Code, NFPA 70.
OWNER’S MANUAL
MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION
MODEL RR5-42 SERIES FRY FOOD DUMP STATION
161760 RV111116 2
Copyright 2013 Marshall Air Systems, Inc.
All Rights Reserved.
GENERAL SPECIFICATIONS:
MODEL
WIDTH
(IN)
AMPS
WEIGHT
(LBS)
RR5-31.5 31.500 14.8 276
RR5-36 series 36.000 10.5 300
RR5-42 series 42.000 13-13.5 350
RR5-42CAN 42.000 13 350
RR5-42LTNTINLCE 42.000 9 350
RR5-42RTNTINTLCE 42.000 9 350
RR5-42SNS 42.000 13-13.5 350
RR5-48.5 series 48.625 14.8-15.5 400
RR5-48.5CT 48.625 14.8-15.5 400
RR5-48.5LTNTINTLCE 48.625 11.25 400
RR5-48.5PT 48.625 14.8-15.5 400
RR5-48.5RTINTLCE 48.625 11.25 400
DAILY CHECKLIST AND CLEANING GUIDE
TO USE THE HEAT STATION
1. Turn on the power switch that is located behind the left door. See Figure 1.
2. The lights indicate power is on.
3. The station is ready to use after a 30-minute preheat period.
4. Refer to the Programming Guide and Operation Manual for instructions.
NOTE: IT IS NORMAL TO SEE SMOKE COMING FROM HEATER AFTER INITIAL
STARTUP. THIS IS CAUSED BY THE INSULATION CURING.
CLEANING CHECKLIST
1. Turn off the station and allow it to cool for 30 minutes.
2. Pans, bag holder, grease catch should be removed, washed, rinsed and sanitized. DO
NOT USE CAUSTIC CLEANING SOLUTIONS!
3. Clean station and base with a damp cloth/rag and a mild cleaner.
DO NOT USE A GREEN SCOTCH BRITE PAD OR ANY OTHE R ABRASIVE CLEANING
PAD. THE BLUE SCOTCH BRITE (NO SCRATCH) IS SAFE TO USE.
DO NOT USE CAUSTIC CLEANING SOLUTIONS SUCH AS OVEN CLEANER. USE
ONLY MILD, NON-ABRASIVE CLEANER.
DO NOT IMMERSE IN WATER!
4. Allow sufficient drying time before attempting to use.
OWNER’S MANUAL
MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION
MODEL RR5-42 SERIES FRY FOOD DUMP STATION
161760 RV010815 3
Copyright 2013 Marshall Air Systems, Inc.
All Rights Reserved.
MONTHLY MAINTENANCE
Follow the daily cleaning checklist; there are no periodic adjustments. There are no user-
replacement items at this time.
TROUBLE SHOOTING CHART
Before trouble shooting is started: check unit is plugged in, check for tripped circuit breaker and check
that power switch on.
** DISASSEMBLING HEATER VOIDS WARRANTY **
Service must be performed by a Qualified Service Company. The term “Qualified Service Company”
means any individual, firm, corporation or company which is either engaged in and is responsible for
the installation or replacement of electrical components and wiring for commercial kitchen appliances.
PROBLEM POSSIBLE CAUSE SOLUTION
1. NO HEAT/NO LIGHT
NO HEAT
A. UNPLUGGED A. PLUG IN
B. CIRCUIT BREAKER IS
TRIPPED
B. RESET BREAKER – CALL AN
ELECTRICIAN IF TRIPPED TWICE
C. CORD/PLUG DEFECTIVE
C. REPLACE CORD/PLUG
D. DEFECTIVE POWER
SWITCH
D. REPLACE SWITCH
E. DEFECTIVE HEATER
E. CALL MARSHALL CUSTOMER
SERVICE 800-722-3474
2. HEAT/NO LIGHT
A.
BURNED OUT LIGHTS
A. REPLACE SOCKET OR LIGHTS.
**IMPORTANT: DUE TO THE
STATION BEING 208 VOLTS, IF 1
BULB BURNS OUT, THE OTHER
BULB WILL NOT LIGHT. IN
OTHER WORDS, ONLY 1 BULB IS
BURNED OUT. CHECK THIS BY
VISIBLY LOOKING FOR THE
BROKEN FILAMENT AND
DISCOLORATION OF BULB OR
SHAKING BULB AND THE
BROKEN FILAMENT WILL
RATTLE.**
B. BULBS LOOSE
B. TIGHTEN BULBS
C. SLIGHT CORROSION ON
CONTACTS OF LIGHT
SOCKETS.
C. BE SURE TO UNPLUG POWER
CORD. SCRAPE CENTER
CONTACT IN SOCKET TO
REMOVE CORROSION, WITH A
SHARP INSTRUMENT SUCH AS A
SCREWDRIVER TIP.
OWNER’S MANUAL
MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION
MODEL RR5-42 SERIES FRY FOOD DUMP STATION
161760 RV010815
Copyright 2013 Marshall Air Systems, Inc.
All Rights Reserved.
4
IF A, B, C has been checked, and then the issue could be the timer power supply (power plug) and/or
transformer.
A few simple steps to determine:
1. Plug the timer into a normal wall outlet. If the timer works, then the problem is with the
receptacle or transformer. If it doesn’t work, then a new power supply cord is required.
(#504381)
2. Plug a small device such as a phone charger or desk lamp into the receptacle for the timer. If
they don’t work, it is more likely the transformer has failed and should be replaced. (#502409)
Receptacle is usually good unless there is visible damage shown on outside or wires.
PROBLEM POSSIBLE CAUSE SOLUTION
3. NO HEAT AND
LIGHTS WORK
A.
DEFECTIVE HEAT
A. CALL MARSHALL
CUSTOMER SERVICE
800-722-3474
4. THE TIMER IS NOT
TURNING ON
A. BLOWN FUSE
A. CHECK AND REPLACE
WITH 2 AMP FUSE (SEE
FIG. 1)
B. TIMER NOT
PLUGGED IN
B. PLUG THE POWER
CORD PLUG INTO THE
RECEPTACLE (SEE FIG
1)
C. TIMER CORD “JACK”
CONNECTOR
C.
FIND THE “JACK” PLUG
WHERE TIMER POWER
CORD PLUGS INTO
“JACK” OF TIMER
EXTENSION CORD.
MAKE SURE IT IS
PLUGGED INTO AND
TIGHT.
D. BAD POWER SUPPLY
AND/OR BAD
TRANSFORMER
D. SEE DETAILED
INSTRUCTIONS BELOW.
E. BAD RECEPTACLE E. CHECK FOR 120V AT
RECEPTACLE.
REPLACE IF REQUIRED
F. BAD TIMER ON/OFF
SWITCH
F. REPLACE SWITCH
G. BAD TRANSFORMER G. CHECK FOR 208 VOLTS
@ INPUT. CHECK FOR
120 VOLTS AT OUTPUT
IF NOT 120 VOLT OUT,
REPLACE
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